CoC - Fletcher Final
CoC - Fletcher Final
Fletcher Engines Ltd. is one of the leading car manufacturers in India, and up until recently,
held 38% market share. The company has a great reputation with consumers and employees
and is often commended for its excellent People-Centric Culture. Fletcher Engines is known
for its cutting-edge technology and is at the forefront of engineering excellence in
propulsion systems. They have quickly risen to prominence through their commitment to
innovation, reliability, and sustainability.
Fletcher Engines was founded in 1949 by visionary engineers and entrepreneurs who shared
a passion for innovation and excellence in automotive design. From its humble beginnings
in a small garage, Fletcher Engines has emerged as a leader in the automotive industry. It is
known for its commitment to quality, sustainability, and cutting-edge technology.
In its early years, Fletcher Engines focused on producing compact and fuel-efficient
vehicles. These vehicles were designed for the urban commuters as the main target group.
The company gained recognition for its innovative designs and emphasis on reliability,
quickly establishing a loyal customer base.
With a reputation for quality and innovation, Fletcher Engines expanded its operations,
establishing manufacturing facilities and distribution networks in key markets around India.
The company's vehicles became synonymous with style, comfort, and advanced technology,
appealing to many consumers.
SUVs: Versatile vehicles suitable for families, outdoor enthusiasts, or those needing ample
cargo space and off-road capabilities.
2. INDUSTRY BACKGROUND:
However, challenges emerged, marked by emission scandals and recalls, prompting a shift
towards electric mobility. Fletcher Engines Ltd. encapsulates this dynamic landscape,
evolving from a commendable 38% market share to facing setbacks with regulatory fines.
The company's venture into electric vehicles, exemplified by the Roadrunner series, reflects
the industry's ongoing transformation, emphasising the need for adaptability and innovation
in response to shifting market demands.
2.4 INDUSTRY GROWTH RATE:
The growth rate of the automobile sector in India has shown resilience and potential for
expansion despite facing challenges such as economic slowdowns, regulatory changes, and
the COVID-19 pandemic. Some key points regarding the growth rate of the automobile
sector in India:
Pre-COVID Growth: Before the COVID-19 pandemic, the Indian automobile sector
experienced moderate to strong growth rates, driven by factors such as increasing
urbanisation, rising disposable incomes, easy access to financing, and government initiatives
like "Make in India" and incentives for electric vehicles.
Recovery Phase: Following the initial impact of the pandemic, the Indian automobile sector
gradually entered a recovery phase as manufacturers adapted to new safety protocols,
implemented digital initiatives, and focused on cost optimization. Demand for personal
mobility also surged, leading to increased sales of entry-level vehicles and two-wheelers.
Shift towards Electric Vehicles (EVs): The Indian government's push towards electric
mobility and the introduction of various incentives and subsidies for EV adoption has led to
increased investments and interest in the electric vehicle segment. However, the growth of
EVs is still in its nascent stage compared to traditional internal combustion engine vehicles.
Supply Chain Challenges: Despite the recovery, the automobile sector continued to face
challenges related to global supply chain disruptions, semiconductor shortages, fluctuating
raw material prices, and regulatory changes such as stricter emission norms and safety
standards.
Long-Term Outlook: Despite short-term challenges, the long-term outlook for the Indian
automobile sector remains positive, driven by factors such as population growth,
urbanisation, infrastructure development, increasing consumer aspirations, and the shift
towards electric and connected vehicles.
Oil Price Hike and Input Costs: A hike in global oil prices (specifically relevant for an
oil-importing nation like India) increased input costs for manufacturing. Higher fuel costs
influenced consumer preferences, potentially favouring more fuel-efficient vehicles.
Government Tax Policies and Subsidies: Changes in government tax policies or the
introduction of subsidies for electric vehicles directly impacted the automotive industry.
Incentives for green technologies influenced consumer choices and market dynamics.
3. COMPETITIVE LANDSCAPE:
The market type is oligopolistic, with a few dominant players like Fletcher Engines Ltd,
Vortex Motors, and Quantum Vehicles each holding a significant market share.
Vortex Motors: A recent addition to the market, focusing on Hi-Tech and sustainable
vehicles, it is headquartered in Delhi, India. Setting itself apart through inventive
advancements in electric and autonomous vehicle technology, it appeals to consumers who
prioritise environmental consciousness and are looking for next-gen vehicles.
DRIVE: Entering the market with a lineup of cost-effective and cutting-edge electric
vehicles, DRIVE capitalised on government incentives for EV startups and a rising desire
for eco-friendly transport solutions. However, the company struggled with operational
hurdles and fierce rivalry from established automakers. Limited resources, production
scalability issues, and distribution challenges compounded financial strains.
Despite efforts, DRIVE succumbed to stagnant sales and funding setbacks, leading to its
withdrawal from the market in 2023.
Vortex Motors:
- Revenue (2023): Rs. 9300.18 Crores
- Profit Margin (2023): 8%
- Market Capitalization (2023): Rs. 46500.90 Crores
Quantum Vehicles:
- Revenue (2023): Rs. 3910.26 Crores
- Profit Margin (2023): 5%
- Market Capitalization (2023): Rs. 15650.04 Crores
In October 2019, when the company launched the Roadrunner series, it was found out by
the Central Pollution Control Board(CPCB) that the Roadrunner models had faulty devices
installed. The CPCB had said that the engines had computer software that could sense test
scenarios by monitoring speed, engine operation, air pressure, and the position of the
steering wheel as well.
When the cars were operating under the company’s controlled laboratory conditions - which
typically involve putting them on a stationary test setup - the device appears to have put the
vehicle into a safety mode in which the engine ran below normal power and performance.
Once on the road, the engines switched out of this test mode and this was unknown to the
consumer.
The result was that the engines emitted nitrogen oxide pollutants up to 20 times above the
permitted levels in India. Thus, the consumers were asked to pay fines while being on the
road which led to their dissatisfaction and breach of trust.
The company was asked to pay a hefty fine of Rs. 3780 crores by CPCB. This news of fraud
created a public setback and the company’s image was tarnished which also led to a
significant erosion in the market share. Moreover, a board meeting was held where there
was a discussion among the board members to deny the accusation of fraud which was
leaked by undercover reporting which further aggravated the current situation.
The customers’ and public’s trust was immensely broken. The company's market standing,
now diminished, reflects a challenging period, marked by a 8% decline in market share and
a share price hitting an all-time low. The once commendable market position has been
adversely affected, necessitating strategic interventions to navigate the complexities of the
competitive automotive landscape.
In examining the automotive industry in India, a nuanced growth trend emerges, particularly
in the electric vehicles (EVs) segment. The EV industry in India is witnessing significant
growth, driven by changing consumer preferences and crucially supportive government
policies, which actively promote the shift to EVs. Regulatory frameworks and innovation
are the key factors shaping the industry's sustainable expansion. Tax incentives and
subsidies for EVs underscore a collective commitment towards sustainable technologies.
The EV industry is projected to have such a positive future as electric vehicles promise zero
tailpipe emissions and a reduction in air pollution in cities. India's dire air pollution
situation mandates a swift transition to electric vehicles (EVs).
This imperative shift is essential for safeguarding public health and the environment,
underscoring the urgent need for sustainable transportation solutions.
The Indian government has acknowledged this need and has initiated momentum through
schemes like Faster Adoption and Manufacturing of (Hybrid &) Electric Vehicles.
These schemes encourage, and in some segments, mandate the adoption of EVs to achieve
30% EV penetration by 2030. Various fiscal demand incentives have been implemented to
stimulate the production and consumption of EVs and charging infrastructure.
\For instance, income tax rebates of up to INR 150,000 ($2,100) on interest paid for EV
loans incentivize customer purchases. To bolster the production of lithium-ion cell batteries,
customs duties exemption is proposed to lower their costs.
Presently, EV market penetration stands at only 1% of total vehicle sales in India, with
electric two-wheelers comprising 95% of sales. However, consumer willingness to adopt
EVs at affordable prices signals future market potential. This underscores the importance of
investing in local research and development to bolster EV adoption and further drive
sustainable transportation efforts.
Fletcher Engines Ltd. has been planning to shift to EV manufacturing for a long time and
started its research and development for the same pre-COVID. The company is navigating
towards a future dominated by electric mobility, with regulatory policies shaping its growth
trajectories.
A comprehensive review of the EV value chain components and rate each of these
components on key operational and strategic parameters. Such an analysis will provide them
with a shortlist of opportunities that are more relevant to them. The starting point hence is a
comprehensive review of the EV ecosystem. There are two types of value chains in EV
The EV OEM value chain- The electric vehicle value chain consists of raw material
extraction, processing, manufacturing, final assembly, and recycling. After their extraction,
the raw materials are processed and sent to further manufacturing. The materials are then
used for the production of the vehicle components.
Initially, raw materials such as metals, plastics, and electronics are extracted and processed.
These materials then undergo further manufacturing to produce various vehicle components,
including electric motors, power electronics, chassis, and interiors.
The components are assembled into complete electric vehicles through final assembly
processes. Throughout this value chain, rigorous quality control measures are implemented
to ensure safety and performance standards are met.
After vehicles are manufactured and sold, they eventually reach the end of their lifecycle,
leading to the recycling stage where materials are reclaimed for reuse or environmentally
responsible disposal.
The EV Li-ion Battery Value Chain: This value chain focuses specifically on the
production, distribution, and recycling of lithium-ion batteries used in electric vehicles and
other applications. The li-ion battery value chain consists of four main stages, which include
extraction and production of raw materials, cell component (electrodes) manufacturing, cell
assembly, and, finally, recycling, which impacts the cost structure.
Extraction and Production of Raw Materials: This stage involves sourcing raw materials
such as lithium, cobalt, nickel, manganese, and graphite from mining operations or recycling
facilities. Raw materials are processed and refined to meet the specifications required for
battery production.
Cell Assembly: Battery cells are assembled by stacking layers of electrodes and separators,
then winding or folding them into cylindrical, prismatic, or pouch formats. Electrolytes are
added, and the cells are sealed to prevent leakage.
Recycling: At the end of their lifecycle, lithium-ion batteries undergo recycling to recover
valuable materials such as lithium, cobalt, nickel, and graphite. Recycling processes involve
disassembly, shredding, and separation of materials to extract reusable components for
manufacturing new batteries.
Some of the global regulations are rolled out by SAE, AIS by CMVR, and UNECE
Regulations R100 R101 R85 for electric vehicles.
AIS Standards are for electric vehicles in India, Some of the regulations are AIS038, 039,
040, 041, 048, and 049.
8. Technological Advancements:
Advances in battery technology led to improvements in energy density and charging speed.
For instance, companies like Exide Industries announced investments in lithium-ion battery
manufacturing facilities in India. Electric vehicle manufacturers introduced features like
connected car technology, smartphone integration, and advanced safety systems to enhance
the appeal of their products. (Source: Company announcements and product specifications)
Considering the average market price of an EV for the Indian market is ₹15,00,000 and its
manufacturing cost stands at 50% of the selling price, the cost of manufacturing an EV is
₹7,50,000 its cost break-up is:
● Battery Pack (30-40% of total cost):
Assuming 35% of the total manufacturing cost: ₹2.625 lakhs
● Electric Motor (15-20% of total cost):
Assuming 17.5% of the total manufacturing cost: ₹1.3125 lakhs
● Power Electronics (inverter, charger) (10-15% of total cost):
Assuming 12.5% of the total manufacturing cost: ₹0.9375 lakhs
● Other Components (chassis, body, interior, etc.) (Remaining 20-25% of total cost):
Assuming 22.5% of the total manufacturing cost: ₹1.6875 lakhs
1) SwiftCharge Systems:
Market Share: Despite being a newbie, SwiftCharge has grown its market share fast
by signing agreements with significant automakers and local governments in
important North American cities.
2) ZenithEV:
Market Share: As a key player in the Chinese EV battery market, ZenithEV supplies
battery packs to a few of the largest electric vehicle manufacturers in the country,
capturing a small share of its massive domestic market.
3) NimbleEV Technologies:
Market Share: While still a niche player, NimbleEV has garnered attention from
upscale automotive brands, securing partnerships and collaborations to integrate its
drivetrains into premium EV models.
Limitations: For sports car models, the charging speed is significantly slower due to
their high-speed requirements. This slower pace can result in delays in charging,
impacting the overall efficiency of the charging process.
4) SparkCycle Innovations:
Market Share: With a robust presence across Asia and Europe, SparkCycle has
established itself as a frontrunner in the expanding electric bicycle market, capturing
the attention of environmentally conscious consumers and urban residents.
Additionally, considering the timing of the transition to the EV sector is also imperative,
given the evolving market conditions, regulatory considerations, and competitive strategies.
You are tasked with proposing viable solutions for Fletcher Engines Ltd. to navigate its
strategic and operational problems, keeping in mind that the future success of Fletcher
Engines hinges on these strategic decisions.
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