Level Measurements Info Notes
Level Measurements Info Notes
1. Basics.
Level is measured at the position of the interface between phases, where the phases are
liquid/gas, solid/gas, or immiscible liquid/liquid. Level is simply a measure of height. It
defines the position of the interface, that is, the surface where the two phases meet with
respect to a reference point. This measurement is often converted to a volumetric or
gravimetric quantity.
Direct methods employ physical properties such as fluid motion and buoyancy, as well as
optical, thermal, and electrical properties. Direct level measurement does not require
compensation for changes in level caused by changes in temperature. Direct level
measurements show the actual level of the interface.
h = P / .433 psi
where:
h = height,
.433 psi = pressure exerted by one square inch of water, one foot high.
For substances other than water, the liquid's specific gravity (the ratio of the liquid's
density to water's density) must be factored into the level calculation:
where:
G = specific gravity
Temperature can also affect the accuracy of indirect level measurement. Substances have
a tendency to expand when heated and contract when cooled. Gases are greatly affected
by changes in temperature, while solids are affected very little. Because indirect level
measurement is sensitive to specific gravity and the effects of temperature, it is necessary
to compensate for these factors to ensure accurate measurement.
4. Visual sensors.
5. · Dip Sticks and Lead Lines
A dip stick is essentially a stick or rod that is calibrated to indicate level. The dip stick is
lowered vertically into a tank or vessel until it reaches a reference point. Usually the
bottom of the tank is used to ensure that the dip stick is inserted to the correct depth. The
dip stick is then withdrawn and the level is ready by determining where the interface last
made contact with the dip stick. Reading the scale on the dip stick indicates the level
measurement. A lead line acts in the same way as a dip stick. A steel measuring tape with
a weight attached, the lead line can be used in most places that the dip stick can. Since the
lead line can be rolled up into a smaller, compact unit, it is often easier to handle than a
dip stick.
In process systems that contain a liquid under high pressure a reflex sight glass is used.
This device is armored, to permit it to tolerate higher temperatures and higher pressures.
Gage glasses are typically glass covered ports in a vessel that make it possible to observe
the level of the substance in the vessel. Many gage glasses will have a scale mounted on
the tank that allows the level to be read.
7. · Float Devices
These devices operate by float movement with a change in level. This movement is then
used to convey a level measurement. An object of lower density than the process liquid is
placed in the vessel, causing it to float on the surface. The float rises and falls with the
level, and its position is sensed outside the vessel to indicate level measurement.
The span of the displacer is the distance that the displacer will respond to the forces of
buoyancy. Buoyant force depends on the amount of liquid displaced and the density of
the liquid. It is important to note the relationship of specific gravity to the change in
weight of the displacer as the level changes. Displacers used in liquids with lower
specific gravity will not change weight as dramatically as those used in liquids with
higher specific gravity. This is why displacer level measuring systems are not used in
applications where they could be immersed in liquids of varying specific gravities.
13. · Applications
Variable displacement level devices are most often used for local level indication or
control. Because displacers are immersed in process fluids, their material of construction
must be compatible with the process. Displacers are also extremely sensitive to changes
in the density of process liquids. Provisions must be made to measure and compensate for
such changes in density when variable displacers are used.
14. Pressure sensors.
Since level can be determined by pressure, or head, many pressure measuring devices are
used for indicating level.
= 27.7 inches
h = (p (2.31 ft.)) / G
where:
h = height in feet
p = pressure
G = specific gravity
17. · Diaphragm Box
The diaphragm box is submerged in the process liquid and connected to a pressure gage
by a gage line. The hydrostatic head produced by the level of the liquid in the tank exerts
pressure on the bottom of the diaphragm causing it to flex upward. This action
compresses the gas in the box and the gage line. The pressure is applied to a gage or other
pressure element that is part of an indicator assembly calibrated to indicate liquid level
units.
This is most useful for applications such as underground tanks and water wells. However,
as with other hydrostatic pressure systems, the major limitation of these systems is that
they are generally limited to open-tank applications.
An instrument can be calibrated to compensate for the additional static pressure created
by the condensed liquid. This compensation or adjustment is called zero elevation. Other
means are also available to eliminate inaccuracies due to wet leg problems. For instance,
in what is referred to as a wet-leg installation, the low pressure leg is deliberately filled
with liquid. Another method involves the use of a device called a pressure repeater or
one-to-one relay. The repeater is installed at the top of the tank and linked by pipe to an
air relay. The pressure in the tank actuates the air relay, which is connected to an air
supply. When the pressure in the tank increases, the relay increases the air pressure on the
low-pressure leg. The relay regulates the air pressure so that it is equal to that of the tank
pressure. When the pressure in the tank decreases, the relay vents air from the low
pressure leg to maintain the equilibrium. Zero suppression, is the correction adjustment
required to compensate for error caused by the mounting position of the instrument with
respect to the level measurement reference.
Capacitance type level measurement devices offer many advantages. Simple in design,
they contain no moving parts and require minimal maintenance. The availability of
corrosive resistant probes is also an advantage. Measurement is subject to error caused by
temperature changes affecting the dielectric constant of the material. If the probes should
become coated with a conductive material, errors in measurement may occur.
23. · Conductivity
A material's ability to conduct electric current can also be used to detect level. This
method is typically used for point measurement of liquid interfaces of relatively high
conductivity. Conductivity applications are usually limited to alarm devices and on/off
control systems. A common arrangement is two electrodes positioned at the top in a tank.
One extends to a minimum level and the other is positioned so that its lower edge is at the
maximum level. The tank is grounded and functions as the common, or third electrode.
Usually, a stilling well is provided to ensure that the interface is not disturbed and to
prevent false measurement.
There are limitations to the conductivity method. The first is process substance must be
conductive. Second, only point detection measurements can be obtained. The possibility
of sparking also makes this method prohibitive for explosive or flammable process
substances.
Advantages include low cost and simple design, as well as the fact that there are no
moving parts in contact with the process material. These advantages make this type of
system an effective method of detecting and indicating level for many water-based
materials.
24. · Resistance
Resistance type level detectors use the electrical relationship between resistance and
current flow to accurately measure level. The most common design uses a probe
consisting of two conductive strips. One strip has a gold-plated steel base; the other is an
elongated wire resistor. The strips are connected at the bottom to form a complete
electrical circuit. The upper ends of the strips are connected to a low voltage power
supply. The probe is enclosed in a flexible plastic sheath which isolates the strips from
the process material. As the level of the process material rises, the hydrostatic pressure
forces the resistance strips together up to the interface. This action shorts the circuit
below the interface level, and total resistance is reduced proportionately. Resistance
sensing devices can be used for liquid-gas interfaces and for slurries or solids. As with
the other electrical level sensors discussed, resistance-type level detectors require
relatively little maintenance.
The term specific gravity is used to describe the weight or density of a liquid compared to
an equal volume of fresh water at 4°C (39° F). If the liquid you are comparing will float
on this water it has a specific gravity of less than one (1). If it sinks into the fresh water
the specific gravity is more than one. As you have already guessed fresh water at 4°C
(39° F) has been assigned a value of one (1).
It's important that you do not confuse specific gravity with viscosity which is a
measurement of a fluids resistance to pouring. Thick liquids are said to have a high
viscosity and thin liquids a low viscosity. Like specific gravity, viscosity can be altered
by a change in temperature, but unlike specific gravity it can also be altered by agitation.
The really important thing to keep in mind is that there is no correlation between
viscosity and specific gravity.
OK! now that we have all of that straight, what are we going to do with this specific
gravity information that we're collecting? It turns out that we use it for a lot of things. As
an example:
You'll need it to calculate the hydraulic force acting on the impeller when the
centrifugal pump is operating off the best efficiency point:
We need specific gravity to calculate the horsepower of the motor we need to
operate the pump:
o Horsepower needed = The horsepower noted on the manufacturers pump
curve multiplied by the specific gravity of the fluid you are pumping.
NPSH and cavitation are directly related to specific gravity. The lower the
specific gravity the lower the vaporization pressure.
Low specific gravity fluids cause a number of mechanical seal problems:
o The fluid can vaporize in the stuffing box causing a big bubble and high
heat at the seal faces..
o If the specific gravity falls below 0.4 we have to change the spring load on
the seal faces to a lower value, and change the hydraulic balance ratio
from about 70/30 to 60/40.
o Most low specific gravity fluids are poor lubricants that cause excessive
seal face wear, "slip- stick" vibration problems, and possible color
contamination of some products if carbon/ graphite is used as the seal
face.
o The fluid can flash between the lapped seal faces. This will:
o Cause chipping and damage to the carbon outside diameter.
o Leave solids between the lapped faces, the last place you need them.
o In some instances the flashing will cool the faces and freeze any oil or
grease you put on the seal face.
If the fluid is a mixture of a fluid and a solid we have a useful formula to calculate
the Specific Gravity of a slurry:
Sm = Specific gravity of the mixture or slurry
You have a water and solids slurry. The water is a liquid with a Specific Gravity of 1.0
and the % solids by weight is 30%. The solids having a Specific Gravity of 2.7, then:
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3. SPECIFIC GRAVITY
http://en.wikipedia.org/wiki/Specific_gravity
Specific gravity is defined as the ratio of the density of a given solid or liquid substance
to the density of water at a specific temperature and pressure, typically at 4°C (39°F) and
1 atm (29.92 inHg) , making it a dimensionless quantity (see below). Substances with a
specific gravity greater than one are denser than water, and so (ignoring surface tension
effects) will sink in it, and those with a specific gravity of less than one are less dense
than water, and so will float in it. Specific gravity is a special case of, or in some usages
synonymous with, relative density, with the latter term often preferred in modern
scientific writing. The use of specific gravity is discouraged in technical use in scientific
fields requiring high precision — actual density (in dimensions of mass per unit volume)
is preferred.
where is the density of the substance, and is the density of water. (By
convention ρ, the Greek letter rho, denotes density.) The density of water varies with
temperature and pressure, and it is usual to refer specific gravity to the density at 4°C
(39.2°F) and a normal pressure of 1 atm. The given temperature and pressure are
preferred because it is when water has its maximum density. In this case is equal to
1000 kg·m−3 in SI units (or 62.43 lbm·ft−3 in United States customary units).
Given the specific gravity of a substance, its actual density can be calculated by inverting
the above formula:
Occasionally a reference substance other than water is specified (for example, air), in
which case specific gravity means density relative to that reference.
Specific gravity is, by definition, dimensionless and therefore not dependent on the
system of units used (e.g. slugs·ft−3 or kg·m−3). However, the two densities must be
converted to the same units before carrying out the numerical ratio calculation.
For information about the measurement of and uses of specific gravity, see relative
density.
4.1. BACKGROUND
There are a number of manual and automated methods for determining volume and
density. This article, however, focuses on laboratory methods that are most often used in
research and quality control applications.
When first introduced to density, perhaps in grade school, we were taught that it simply is
the mass of an object divided by its volume. We thought that was pretty much the whole
story, but sooner or later we discovered that this definition was only the beginning. The
difficulty in defining density is exemplified by the American Society for Testing and
Materials’ book of standard definitions where one finds over forty definitions based on
mass per unit volume. The British Standards Institute has narrowed it down to fourteen
types of densities.
A layman’s dictionary typically defines volume in vague terms such as ‘the space
occupied by an object.’ McGraw-Hill’s Dictionary of Scientific and Technical Terms
expands only slightly on that definition, offering “A measure of the size of a body or
definite region in three dimensional space….”
One must consult a particle technology’s lexicon to appreciate the various conditions
under which volume is defined. Two sources for these definitions are the British
Standards Institute (BSI) and the American Society for Testing and Materials (ASTM).
Here one finds that the ‘volume’ of a material is the summation of several rigorously
defined elemental volumes.
A common masonry brick will serve as a good example of an object that contains all
types of elemental volumes and differs in material volume according to the measurement
technique, measurement method, and conditions under which the measurements are
performed.
A brick obviously is composed of solid material and it has a volume that can be
calculated after measuring its length, width, and thickness.
However, it also contains surface irregularities, small fractures, fissures, and pores that
both communicate with the surface and that are isolated within the structure. Voids that
connect to the surface are referred to as open pores; interior voids inaccessible from the
surface are called closed or blind pores.
Surface irregularities compose another type of void volume. For example, assume the
bulk volume of the brick is determined from linear measurements of its length, width, and
thickness. It generally is understood that the value of volume determined in this way is
limited in accuracy because the surfaces are not perfect. If a perfect plane were to be laid
on one of the surfaces, there would be many voids sandwiched between the two surfaces.
For lack of a standard definition, this will be referred to as ‘external void volume’ and
will refer to the void volume between solid surface and that of a closely fitting envelope
surrounding the object.
It does not include pores that penetrate the interior of the particle. The meaning of the
term is admittedly vague, but this volume can be determined or, at least, estimated under
certain analytical conditions and can provide an indication of surface roughness. Figure 1
demonstrates the concept.
Figure 1. A straightedge placed along the edge of a brick demonstrates the concept of
‘external volume,’ the volume contained by virtue of surface irregularities.
When a solid material is in granular or powdered form, the bulk contains another type of
void: interparticle space. The total volume of interparticle voids depends on the size and
shape of the individual particles and how well the particles are packed.
Absolute powder volume: (also called Absolute volume): The volume of the solid matter after exclusion of
all the spaces (pores and voids) (BSI).
Apparent particle volume: The total volume of the particle, excluding open pores, but including closed
pores (BSI).
X
Apparent powder volume: The total volume of solid matter, open pores and closed pores and interstices
(BSI).
Bulk volume: The volumes of the solids in each piece, the voids within the pieces, and the voids among
the pieces of the particular collection (implied by ASTM D3766).
Envelope volume: The external volume of a particle, powder, or monolith such as would be obtained by
tightly shrinking a film to contain it (BSI).
The sum of the volumes of the solid in each piece and the voids within each piece, that is, within close-
fitting imaginary envelopes completely surrounding each piece (Implied by ASTM D3766; see Table 2).
X
X
Geometric volume: The volumes of a material calculated from measurements of its physical dimensions.
X
X
Skeletal volume: The sum of the volumes of the solid material and closed (or blind) pores within the
pieces (Implied by ASTM D3766).
True volume: Volume excluding open and closed pores (implied by BSI).
Figure 2. Illustration of various volume types. At the top left is a container of individual
particles illustrating the characteristics of bulk volume in which interparticle and
“external” voids are included. At the top right is a single porous particle from the bulk.
The particle cross-section is shown surrounded by an enveloping band. In the illustrations
at the bottom, black areas shown are analogous to volume. The three illustrations at the
right represent the particle. Illustration A is the volume within the envelope, B is the
same volume minus the “external” volume and volume of open pores, and C is the
volume within the envelope minus both open and closed pores.
Three volume definitions, those of apparent powder volume, bulk volume and envelope
volume, have subtle differences. Apparent powder volume is most rigidly defined. It is
the sum total of the four volumes indicated by the column headings in Table 1. Bulk and
tap densities are obtained from bulk and tap volumes, which are apparent powder
volumes obtained under specified conditions. Usually, this involves placing the powder
into a rigid container of specific dimensions while taking specific steps to control
compaction. In the case of a monolithic sample, bulk volume may be calculated from
dimensional measurements or by displacement of some medium in which it is immersed.
The difference between envelope and bulk volumes often is unclear. As can be seen in
Table 1, ASTM’s definition of envelope volume must be inferred from their definition of
envelope density in Table 2. It implies that the definition pertains only to a single
particle, while BSI’s definition encompasses a particle or a monolith (singular implied),
and a powder (by definition, a collection of fine particles).
Table 2. Definitions of various types of densities that follow from the volume definitions
of Table 1. BSI = British Standards Institute, ASTM = American Society for Testing and
Materials.
Absolute powder density: The mass of powder per unit of absolute volume (BSI).
X
Apparent powder density: The mass of a powder divided by its apparent volume (BSI).
Bulk density: (also called Bulk powder density): The apparent powder density under defined conditions
(BSI).
The mass of the particles divided by the volume they occupy that includes the space between the particles
(ASTM D5004).
The ratio of the mass of a collection of discrete pieces of solid material to the sum of the volumes of: the
solids in each piece, the voids within the pieces, and the voids among the pieces of the particular
collection (ASTM D3766).
X
X
Envelope volume: The external volume of a particle, powder, or monolith such as would be obtained by
tightly shrinking a film to contain it (BSI).
The sum of the volumes of the solid in each piece and the voids within each piece, that is, within close-
fitting imaginary envelopes completely surrounding each piece (Implied by ASTM D3766; see Table 2).
X
X
X
Effective particle density: The mass of a particle divided by its volume including open pores and closed
pores (BSI).
Envelope density: The ratio of the mass of a particle to the sum of the volumes of: the solid in each piece
and the voids within each piece, that is, within close-fitting imaginary envelopes completely surrounding
each piece (ASTM D3766).
The ratio of the mass of a particle to the envelope volume of the particle (implied by BSI).
X
X
Skeletal density: The ratio of the mass of discrete pieces of solid material to the sum of the volumes of:
the solid material in the pieces and closed (or blind) pores within the pieces (ASTM D3766).
Tap density (also called Tap powder density): The apparent powder density obtained under stated
conditions of tapping (BSI).
X
X
Theoretical density: The ratio of the mass of a collection of discrete pieces of solid material to the sum of
the volumes of said pieces, the solid material having an ideal regular arrangement at the atomic level
(ASTM).
True density (also called True particle density); The mass of a particle divided by its volume, excluding
open pores and closed pores (BSI).
In regard to this document and others by Micromeritics, envelope volume and envelope
density are defined following ASTM’s definition, that is, in terms of a single particle or
monolith. Bulk properties pertain to collections of particles. A third definition, that of
geometrical volume, is adopted and pertains to a volume calculated from the linear
dimensions of the bulk or monolithic material.
Specific Gravity
Specific gravity, in general, is the ratio of the weight in air of a given volume of material
at a stated temperature to the weight of the same volume of water (or other reference) at a
stated temperature. It, therefore, is dimensionless and is sometimes expressed in the form,
for example, 6.25 25/25 C. In this format, 6.25 is the specific gravity value and 25/25 °C
indicates that the sample temperature was 25 ° and the reference water temperature was
25 °C. The type volume measurement used in calculating density determines the type
specific gravity. For example, true specific gravity is calculated using true volume
measurements. It is the ratio of the true density of the material (determined at a specific
temperature) to the true density of water (at a specific temperature).
The reason for expressing the temperatures is that the density of pure, air-free water at
3.98 C is 1.00000 g/ml. This is the maximum density value; density decreases with both
higher and lower temperatures. If one assumes a density of 1.000 for water at room
temperature the error introduced is about 0.3%.
Volume and Density Determination Methods
Using Manual Laboratory Devices
Although not a complete list, the following represents the most common methods by
which volume and density are determined manually.
Pycnometry (Specific Gravity Bottles)
A pycnometer is a vessel with a precisely known volume. When one thinks of density
determinations, one usually thinks of a pycnometer. Although a pycnometer is used to
determine density
Figure 4 illustrates the process. This relatively new technique is finding applications
where tap density and mercury displacement methods traditionally have been used.
Figure 5. Mercury intrusion into pore space as pressure increases; black areas indicate
mercury.
A. Mercury envelops the mass.
B. Mercury fills the interparticle voids.
C. Mercury penetrates into the pores of the individual particles.
Initially, the mercury envelope forms around the bulk mass and not around the individual
particles, so the bulk volume or envelope volume (according to the definition adopted) of
the entire sample mass is displaced. Only when pressure is increased will mercury invade
the interparticle space and envelope individual particles (Illustration B, Figure 5). At
what pressure interparticle void filling begins (the breakthrough pressure) and the
pressure at which it is completed depends on the size and shape of the particles and can
be readily identified on a plot of volume intruded versus applied pressure. The indication
of breakthrough is an abrupt increase in the slope of the intrusion curve and, when filling
is completed, a notable decrease.
A further increase in pressure will force mercury into the voids within the individual
particles (Illustration C, Figure 5). Only pores with access to the surface can be filled and
any blind pores remain unfilled. Further increases in pressure can cause temporary or
permanent structural changes in the sample material.
The critical points during the mercury intrusion process are illustrated in Figure 6.
Figure 6. The intrusion volume points on a mercury intrusion plot that are critical in the
determination of volume and density. Point A is used to determine bulk or envelope
volume, points A and B are used to determine interparticle void volume, and points A
and C are used to determine skeletal volume.
When measuring volume (density) by µmercury porosimeter§, it should be recognized
that the value obtained is pressure-dependent (porefilling dependent). Since the µmercury
porosimeter§ provides a continuous record of mercury volume change within the sample
cell, the volume and density at any pressure can be determined. Typically, the volume of
mercury displaced at minimum pressure and that displaced at maximum pressure (prior to
deformation) are used to determine bulk (or envelope) density and skeletal density,
respectively. For powders, an intermediate volume, the total volume of the grains only,
may be determined.
A µmercury porosimeter§ is seldom used solely for the determination of envelope, bulk,
and skeletal volume determinations. These determinations more often are a by product of
a data set that was obtained primarily for the determination of pore volume distribution
by pore size.
Porosity Information Derived from Volume and Density Determinations
The subject of porosity was touched upon in the individual sections above as it relates to
determining material volume. Material porosity is approached in this section as the
primary physical characteristic of interest. However, only the analytical methods and
techniques used to determine material volume are considered, so, by these analytical
methods, porosity information is a byproduct of volume determinations and not the
primary emphasis.
Table 3 contains various definitions of porosity. These are only a few examples and the
same term may have slightly different meanings in different applications. For example,
ASTM defines the term ‘porosity’ in over a dozen different ways.
Table 3. Porosity terms adapted from various sources including British Standards
Institution, International Union of Pure and Applied Chemistry, American Society for
Testing and Materials, and U.S. GeologicalSurvey.
Porosity Term
Definition
Interstice / Interstitial Void
An opening in a rock or soil that is not occupied by solid matter (USGS)
Void space between particles
Macropore
A pore of diameter greater than about 50nm
Mesopore
A pore of diameterfrom about 2nm to 50nm
Micropore
A pore of diameter less than about 2nm
Pore diameter
The diameter of a pore in a model in which the pores typically are assumed to be
cylindrical in shape and which is calculated from data obtained by a specified procedure
Pore volume, specific
Pore volume per unit mass of material
Pore volume
The volume of open pores unless otherwise stated
Pore, closed
A cavity with no access to an external surface
Pore, ink-bottle
An open pore with a narrow neck
Pore, open
A cavity or channel with access to an external surface
Porosity, effective
The ratio, usually expressed as a percentage of the total volume of voids available for
fluid transmission to the total volume of the porous medium
Porosity, interparticle
Void space between particles
Porosity, intraparticle
All porosity within the envelopes of individual particles
Porosity, particle
The ratio of the volume of open pore to the total volume of the particle
Porosity, powder
The ratio of the volume of voids plus the volume of open pores to the total volume
occupied by the powder
Porosity
(a)The ratio of open pores and voids to the envelope volume (BSI)
(b) The ratio, usually expressed as a percentage, of the total volume of voids of a given
porous medium to the total volume of the porous medium (ASTM)
Void
The space between particles in a bed
Depending upon the measurement method, various types of volumes as defined in Table
1 can be determined. Obtaining two or more volume values by different methods allows
extraction of porosity information by the application of simultaneous equations. The set
of equations implied by Table 1 is:
Bulk Volume
VB = VS + VOP + VCP + VI + VExt
Apparent Particle Volume
VAPart = VS + VCP
Apparent Powder Volume
VAPow = VS + VOP + VCP + VI
Envelope Volume (BSI)
VE = VS + VOP + VCP + VI + VExt
Envelope Volume (ASTM)
VE = VS + VOP + VCP + VExt
Skeletal Volume
VSk = VS + VCP
True Volume
VT = VS
In the above equations, VS is the volume of the solid material, VOP the volume of open
pores, VCP the volume of closed pores, VI the volume of interparticle voids, and VExt
the external void volume. Any of these equations can be rearranged and solved for pore
volume. Examples follow.
Percent Porosity
From measurements of bulk volume (VB) and skeletal volume (VSk), total porosity VPt
can be determined from the equation VPt = VB - VSk. This allows percent porosity to be
calculated by the simple relationship
% Porosity = = (VPt/VB) x 100%.
Percent Porosity Filled
A µmercury porosimeter§ tracks the volume of mercury intruded VI into the sample from
minimum to maximum pressure. Since the total volume of mercury injected into the
sample equals the total volume (VPt) of open pores, the percent of pore volume filled at
any pressure can be determined by
%VP Filled = (VI / VPt) x 100%.
If the sample contains closed pores, then the above equation becomes
% VP Filled = ((VI + VPc) / VPt) x 100%.
The size of pores being invaded by mercury depends on the pressure applied. This means
that, at a specific pressure (pore size), the percent porosity filled relates to pores of the
current size and larger. The remaining percent of unfilled pores relates only to pores
smaller than the current size.
Apparent (Skeletal) Volume, Bulk Volume and Open Porosity by Liquid Absorption
To determine the volume of open pores in a sample, first the mass of the dry sample is
obtained. Then, the sample is immersed in a liquid that is capable of penetrating into the
open voids. When u sing water, boiling may be required to assure pore filling. Skeletal
volume is determined by hydrostatic weighing in the same liquid. The sample is weighed
again after removing it from the liquid. The difference between the wet and dry mass
divided by the density of the liquid is the volume of open pores in which the liquid
washable to penetrate.
A variation of this method uses oil as the liquid. To assure adequate pore filling, the
sample is immersed in oil and the container evacuated to a few mmHg and maintained for
1 hour. Atmospheric pressure is restored and the sample is left to equilibrate for 30
minutes.
True Volume and Closed Pore Volume by Size Reduction
Methods of determining bulk volume and open pore volume have been described.
However, material may contain closed pores. If the true density of the solid material is
known, then the mass of the sample divided by its density is its true volume; bulk volume
minus open pore volume minus true volume is the volume of closed pores.
If the density of the solid material is not known, but its bulk volume and open pore
volume have been determined, the volume of closed pores may be found by grinding the
sample into a powder. Any remaining closed pores will be smaller than the µparticle
size§ of the powder. The true volume of the sample (the powder) is determined by liquid
or gas displacement.
Total Pore Volume
Bulk volume and true volume having been obtained for a sample by one of the methods
above, the difference between the former and latter is total pore volume. Likewise, if
open pore volume and closed pore volume are determined as suggested above, their sum
is total pore volume.
Conclusions
Density, volume, and porosity are physical characteristics of solid materials that can be
determined by a variety of experimental techniques. However, the value obtained is very
likely to be dependent on the technique. This is largely because of the way the
measurement technique treats volume in respect to the degree of exclusion of void spaces
associated with the sample material. Various definitions of density and volume are used
to differentiate these values in terms of what void volumes are included with the overall
volume determination. An analyst must understand the type of volume or density sought
in order to select the appropriate measurement technique.
API gravity
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From Wikipedia, the free encyclopedia
Jump to: µnavigation§, µsearch§
The µAmerican Petroleum Institute§ gravity, or API gravity, is a measure of how heavy
or light a µpetroleum§ liquid is compared to water. If its API gravity is greater than 10, it
is lighter and floats on water; if less than 10, it is heavier and sinks. API gravity is thus a
measure of the relative density of a petroleum liquid and the density of water, but it is
used to compare the relative densities of µpetroleum liquids§. For example, if one
petroleum liquid floats on another and is therefore less dense, it has a greater API gravity.
Although mathematically API gravity has no units (see the formula below), it is
nevertheless referred to as being in “degrees”. API gravity is graduated in degrees on a
µhydrometer instrument§ and was designed so that most values would fall between 10
and 70 API gravity degrees.
History of development
The U.S. National Bureau of Standards in 1916 established the Baumé scale (see
µdegrees Baumé§) as the standard for measuring µspecific gravity§ of liquids less dense
than water. Investigation by the U.S. National Academy of Sciences found major errors
in salinity and temperature controls that had caused serious variations in published
values. Hydrometers in the U.S. had been manufactured and distributed widely with a
modulus of 141.5 instead of the Baumé scale modulus of 140. The scale was so firmly
established that by 1921 the remedy implemented by the American Petroleum Institute
was to create the API Gravity scale recognizing the scale that was actually being used.
API gravity formulas
The formula used to obtain the API gravity of µpetroleum§ liquids is thus:
µ§
Conversely, the specific gravity of µpetroleum§ liquids can be derived from the API
gravity value as
µ§
Thus, a heavy oil with a specific gravity of 1.0 (i.e., with the same density as pure water
at 60°F) would have an API gravity of:
µ§
Measurement of API gravity from its density
To derive the API gravity from the µdensity§, the density is first measured using either
the µhydrometer§, detailed in µASTM§ D1298 or with the µoscillating U-tube§ method
detailed in ASTM D4052. Density adjustments at different temperatures, corrections for
soda-lime glass expansion and contraction and µmeniscus§ corrections for opaque oils
are detailed in the µPetroleum Measurement Tables§, details of usage specified in ASTM
D1250. The specific gravity is then calculated from the formula below and the API
gravity calculated from the first formula above.
µ§
Direct Measurement of API gravity (Hydrometer method)
This method of measurement is similar to the method above except that the hydrometer is
graduated with API gravity units instead. This method gives the advantages of field
testing and on-board conversion of measured volumes to volume correction. This method
is detailed in ASTM D287.
Classifications or grades
Generally speaking, oil with an API gravity between 40 and 45 commands the highest
prices. Above 45 degrees the molecular chains become shorter and less valuable to
refineries.µ[1]§
µCrude oil§ is classified as light, medium or heavy, according to its measured API
gravity.
Light crude oil is defined as having an API gravity higher than 31.1 °API
Medium oil is defined as having an API gravity between 22.3 °API and 31.1 °API
Heavy oil is defined as having an API gravity below 22.3 °API.
Not all parties use the same grading.µ[2]§ The µUnited States Geological Survey§ uses
slightly different definitions.µ[3]§ Simply put, bitumen sinks in fresh water, while oil
floats.
Crude oil with API gravity less than 10 °API is referred to as µextra heavy oil§ or
µbitumen§. Bitumen derived from the µoil sands§ deposits in the Alberta, Canada area
has an API gravity of around 8 °API. It is 'upgraded' to an API gravity of 31 °API to 33
°API and the upgraded oil is known as µsynthetic crude§.
See also
µDensity§
µSpecific gravity§
µSpecific weight§
References
µ^§ µhttp://dnr.louisiana.gov/sec/execdiv/techasmt/oil_gas/crude_oil_gravity/
comments_1989.htm§ Louisiana Department of Natural Resources
µ^§ µhttp://www.crudemonitor.ca/quickfacts/misc/grades.pdf§
µ^§ µhttp://pubs.usgs.gov/fs/2006/3133/pdf/FS2006-3133_508.pdf§
External links
µlink to hydrometer§
µConocoPhillips price adjustment by API gravity§
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