Form 222B

Bulletin No. 100205-1

Rev. H

Warrick® Dual Function Control

Installation and Operation Bulletin
This bulletin should be used by experienced personnel as a guide to the installation of Dual Function Controls. Selection
or installation of equipment should always be accompanied by competent technical assistance. We encourage you to
contact Gems Sensors or a representative if further information is required.

Specifications Standoff Options

Control Design: Open-board design (no housing)
There are 5 standoff styles offered by
Contact Design: Gems to connect circuit boards to
Limit Control -1 SPDT (1 form C), dry contacts panels.
Level Control -1 SPDT (1 form C), dry contacts
Contact Ratings: 10A @ 120/240-VAC resistive (120°F),
1A @ 120, 208/240, 240 resistive (150°F), 1/3 Hp @ 120,
208/240, 240 VAC
Contact Life: Mechanical - 5 million operations
Electrical -100,000 operations minimum at rated load
Supply Voltage: 24, 120, 220, or 240 VAC models, +10%/-15%,
50/60 Hz. 208/240 Model: 187V Min to 242V Max, VAC 50/60 Hz
Power Consumption: 24/120/220/240-VAC with both relays energized
~ 4.4 VA.

Secondary Circuit: 2.3 VAC RMS voltage on probes,

< 1 milliampere source capability.
Sensitivity: Factory programmed to 4.7K, 10K, 26K, 50K, or 100K Ohms
Operating Ambient Temperature Range: -40°F to +150°F
(-40°C to +65°C)
Terminals: Probe connections 3/16" male quick connects, Line and
Power connections 1/4" male quick connects
Time Delays: Standard, 0.5 seconds rising level, LLCO probe,
3 seconds lowering level.
Listings: Entire control carries U.L. Limit Control Listing (UL-353) for
supply voltages of 120-VAC and below.
Installation Dimensional Drawing
1. Drill five 0.187” holes in customer supplied back plate using
stick on template supplied with control. Standard standoffs
are designed for back plate thickness of 0.062 (1/16").
Standoffs are available for back plates of 0.125 (1/8") nomi-
nal thickness. If retrofit plate standoffs are used, drill 5
(five) 0.250 dia. Holes in proper locations.
2. Install five standoffs into back plate. Install two support stand-
offs into circuit board. CAUTION: Be careful not to bend or flex
the circuit board during installation as this can damage the con-
trol. Do not push down on transformer or relays during installa-
tion. Install circuit board onto standoffs by gently pushing down
on circuit board at board edges near standoff locations until
board is fully seated. See sketch for proper installation. Install
control in appropriate enclosure.
3. Wire controls per wiring diagram, following N.E.C. and local
codes. Use appropriately sized spade terminals.
 Wiring Diagram
second before control energizes. This function can be wired for
single level service by using only the H terminal.
INVERSE MODE
LLCO Function: LLCO always functions in direct mode only see
above for operation.
H-L Function: Associated relay energizes with power, (LED will be
lit) changing the state of the load contacts. When the liquid rises to
the electrode on terminal H, the relay de-energizes, returning load
contacts to shelf state. (LED will not be lit). The associated relay
remains de-energized until the liquid level recedes below electrode
on terminal L. The relay then energizes.
TEST FEATURE
Allows LLCO circuit to be tested without the need to drop the water
level in the boiler to create a dry probe condition. Holding down the
reset button for 3 seconds will allow the LLCO circuit to trip, simulat-
ing a dry probe. The controller will return to normal operation once
the reset button is pressed a second time.
LED Status Indicator In normal operation, the LED on the control
Operation will either be on or off depending on the controller state. On-board
microprocessors continuously monitor for fault conditions. In the
DIRECT MODE BOTH FUNCTIONS
event a fault is detected, the LED will blink a pattern indicating the
AUTOMATIC RESET (Reset Switch terminals not wired) When the fault type. If you experience an inoperable control and the LED is
liquid rises to the electrode on terminal LLCO, the control energizes, blinking, attempt to leave the control in the blinking state and con-
changing state of the load contacts. (LED will be lit) The control re- tact the factory for assistance.
mains energized until the liquid level recedes below electrode on
terminal LLCO. The control then de-energizes, (LED will not be lit)
returning load contacts to original state. Unless otherwise specified, Options
there is a three second time delay on decreasing level. Liquid must Manual Reset with optional Power Outage Feature: The Power
be below probe on terminal LLCO for a full three seconds before con- Outage option, used in conjunction with the Manual Reset option,
trol de-energizes. eliminates the need for a manual reset in the event of a power out-
MANUAL RESET (Normally closed pushbutton installed across reset age during normal boiler operation. With the Power Outage option, if
terminals) When the liquid rises to the electrode on terminal LLCO, there is a loss of power with liquid present on the LLCO probe, the
control will self-reset (energize) IF liquid is still present on the LLCO
the control will remain de-energized until the pushbutton is de-
probe at the time when power is re-established. If the control did not
pressed. Upon Reset Swtich activation, the control will energize, have liquid on the LLCO probe at the time of the power outage, or if
(LED will be lit) changing the state of the contacts. The control re- there is no liquid present at the time power is re-established, the
mains energized until the liquid level recedes below electrode on control will de-energize and remain so until liquid again rises to the
terminal LLCO. The control then de-energizes, (LED will not be lit) LLCO probe and the Manual Reset pushbutton is depressed.
returning load contacts to their original state. Unless otherwise spec-
Time Delays associated with terminals H and L : With time delay on
ified, there is a three second time delay on decreasing level. Liquid
increasing level, the liquid must be in contact with the high electrode
must be below probe on terminal LLCO for full three seconds before for the full duration of the time delay before control will operate. With
control de-energizes. Operator to wait 5 full seconds after power is delay on decreasing level, the liquid must be below the low elec-
applied before pressing reset switch (if manual reset is used). trode for the full duration of the time delay before control will oper-
H-L Function: When the liquid rises to the electrode on terminal H, ate.
the associated relay energizes, changing the state of the load con- Time Delays associated with terminal LLCO: 3 Second time delay
tacts. (LED will be lit). The relay remains energized until the liquid on decreasing level is standard.
level recedes below electrode on terminal L. The associated relay
then de-energizes, (LED will not be lit) returning load contacts to
original state. Unless otherwise specified, there is a one half second
Reset N.C. Power Retrofit Test
time delay on increasing level. Liquid must be in contact with probe
Function Pushbutton Outage Plate Feature
on terminal H for a full half-

D X
DF XXXXX-XX-XX-XX G X X X
Time Delay: (Decreasing Level) LLCO level function 3
sec. Standard. J X X X X
Time Delay: (Decreasing Level) H-L level function 1-20 K X X
sec.
Time Delay: (Increasing Level) H-L level function 1-20
L X X X
sec. R X
Optional Character: see Chart
S X
Enclosure: 0-none, 1-NEMA 1, 4-NEMA 4, 7-NEMA 7,
12-NEMA T X X
Standoff Style: A-1/16” panel, B-1/8” panel, C-
screw mount, D-retrofit W X X
Supply Voltage: 1-120VAC (+10%/-15%), 2-240VAC B X X
(+10%/-15%), 3-24VAC (+10%/-15%), 5-220VAC (+10%/
-15%), 8-208/240VAC (187 to 242 VAC Absolute Range)
Y X X X
Mode/Sensitivity: LLCO, H/L-Direct A-4.7K, B-10K, C-
26K, D-50K, E-100K --- LLCO, H/L-Inverse K-4.7K, L- Z X X
10K, M-26K, N-50K, P-100K
A X X X X

Gems Sensors & Controls | One Cowles Road | Plainville, CT 06062-1198

Telephone: 1-800-378-1600 | Email: [email protected] | www.GemsSensors.com