AUTOMOBILE TECHNOLOGY

Competitor Name Competitor No Task

ENGINE PETROL TUNE

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Possible Score
Section Record
Mark
Preparation ( PPE Used, Safety and Health ...........
1. 100
Environment)
2. Repair engine to start and run 200 ...........
Diagnosis Engine Control System according
3. 200 ...........
with SOP and use Scan Tool,
4. Checks and measure EFI Components 150 ...........

5. Perform standard tune up procedures 200

...........
6. Use of the exhaust gas analyser 150

Task Total 1000 ...........

You are required to

- Observe occupational health & safety standard
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedure
- Complete all instructions on the next page

Remark:
Vehicle/model: Daihatsu Great New Xenia 2016 - 2018
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ATTENTION

1. This Vehicle on problem condition (Engine can not run). Found this problem
and repair so engine can to run.

2. After engine can to run, found problem on Engine Control System by scan tool
and read Diagnosis Trouble Code.

3. You may use tools and equipment you have, and is provide for you to diagnose
and repair problems found.

4. Show to the judge what you have found and ask to him for repair-parts
needed

5. Repair problem on this vehicle appropriate on standard procedure.

6. Check and measure sensors part on your desk properly.

7. Check the exhaust emission using the Emission Analyzer and RECORD your
findings.

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 Report Sheet

Performance
No Items Components
Good Bad

1. Fuel Injector Inspection

Resistance Injector ________ ____ ____ ____

2. Throttle Motor Unit

Terminal 1 (M-) with 2 (M+) ________ ____ ____ ____

3. Temperature sensor at ambient temp. ________ ____ ____ ____

Reading Current Data (determined by Judge)

4. Sensor 1 (determined by Judge) ___________ ____ ____

5. Sensor 2 (determined by Judge) ___________ ____ ____

6. Target Throttle Position

Pedal Accelerator Fully Closed ___________% ____ ____

Pedal Accelerator Fully Open ___________% ____ ____

Exhaust Emission Test Conclusion

7. Idling Speed
________________
CO reading ________________ %
CO2 reading ________________ % ________________

Lamda reading ________________ ________________

HC reading ________________ ppm ________________

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 AUTOMOBILE TECHNOLOGY

Competitor Name Competitor No Task

STEERING, SUSPENSION & BRAKE SYSTEMS

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Possible Score
Section Record
Mark
Preparation ( PPE Used, Safety and Health ...........
1. 100
Environment)
2. Check the condition of the steering system 200 ...........

3. Check the condition of suspension System 200 ...........

Disassembly, inspection, measurement, data ...........
4. analysis, repair recommendations and brake 500
system assembly
...........
Task Total 1000

You are required to

- Observe occupational health & safety standard
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedure
- Complete all instructions on the next page

Remark: Vehicle/model : Suzuki Ertiga 2016 - 2017

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ATTENTION

Perform service work on Steering System, Suspension System, and Brake System
Alignment

Check operation of Steering System

1. 1.1. Diagnose if faulty

1.2. Repair if necessary
1.3. Fill in report form

Check operating of Suspension System

2. 2.1. Diagnose if found faulty

2.2. For repairs refer to the expert
2.3. Fill in the report form
Brake System Task Instruction

3.1. Perform service work on the left side brake mechanical system
3.
3.2. Fill in the mechanical section report sheet (competitor Report Sheet) as
your work

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 Report Sheet

1. Did the Steering System operate normally? [ ] yes [ ] no

Fault(s) found :

..................................................................................................................
..................................................................................................................
2. Did the Suspension System normally [ ] yes [ ] no
Fault(s) found:

..................................................................................................................
..................................................................................................................

3. Brake System Component

condition
Perform service work on the left side brake mechanical
system good bad

3.1 Brake pad Thickness (Front Left)

Thickness Spec. Thickness
__________ mm __________ mm

3.2 Disc Thickness (Front Left)

Thickness Spec. Thickness
__________ mm __________ mm

3.3 Disc Run out (Front Left)

Run Out Spec. Run Out
__________ mm __________ mm

3.4 Brake shoe Thickness (Rear Left)

Thickness Spec. Thickness
__________ mm __________ mm

3.5 Drum Diameter (Rear Left)

Diameter Spec. Diameter
__________ mm __________ mm

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 AUTOMOBILE TECHNOLOGY

Competitor Name Competitor No Task

ELECTRICAL SYSTEM

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Possible Score
Section Record
Mark
Preparation ( PPE Used, Safety and Health ...........
1. 100
Environment)
2. Checks, diagnosis and repair head lamp 200 ...........

3. Checks, diagnosis and repair sign lamp 150 ...........

4. Checks, diagnosis and repair horn 150 ...........

...........
5. Checks, diagnosis and repair interior light 200
Checks, diagnosis and repair wiper and ...........
6. 200
washer
Task Total 1000 ...........

You are required to

- Observe occupational health & safety standard
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedure
- Complete all instructions on the next page

Remark: Vehicle/model : Daihatsu All New Terios 2018 - 2023

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ATTENTION

1.1. Check operation of Head Lamp

1.2. Diagnose if faulty
1.
1.3. Repair if necessary
1.4. Fill in report form

2.1. Check operating of Sign Lamp

2.2. Diagnose if found faulty
2.
2.3. For repairs refer to the expert
2.4. Fill in the report form

3.1. Check operating of Horn

3.2. Diagnose if found faulty
3. 3.3. For repairs refer to the expert
3.4. Fill in the report form

4.1. Check operation of Interior Light

4.2. Diagnose if faulty
4. 4.3. For repairs refer to the expert
4.4. Fill in report form

5.1. Check operation of Doorlock

5.2. Diagnose if faulty
5 5.3. For repairs refer to the expert
5.4. Fill in report form

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 Report Sheet

1. Did the head lamp operate normally? [ ] yes [ ] no

Fault(s) found :

..................................................................................................................
..................................................................................................................
2. Did the turn lamp operate normally? [ ] yes [ ] no
Fault(s) found:

..................................................................................................................
..................................................................................................................

3. Did the horn operate normally? [ ] yes [ ] no

Fault(s) found:

..................................................................................................................
..................................................................................................................

4. Did the interior light operate normally? [ ] yes [ ] no

Fault(s) found:

..................................................................................................................
..................................................................................................................

5. Did the wiper and washer operate normally? [ ] yes [ ] no

Fault(s) found:

..................................................................................................................
..................................................................................................................

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 AUTOMOBILE TECHNOLOGY
Competitor Name Competitor No Task

ENGINE MECHANICAL

Familiarization Time
5 minutes
Task Duration
55 minutes
Total Time
60 minutes

Marking Summary

Possible
Section
Mark
1. Preparation ( PPE Used, Safety and Health Environment) 100

2. Dismantling Timing Chain 100

3. Dismantling Cylinder Head 100

4. Cylinder Bore and Piston Measurement 250

5. Assembling Cylinder Head 100

6. Assembling Timing Chain 250

7. Assembling Timing Chain Cover 100

Task Total 1000

Remarks : Engine Toyota/Daihatsu 1NR-VE 1.3L

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You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Engine Mechanical Task Instruction

1. Perform dismantling timing chain

2. Perform dismantling cylinder head

3. Perform Dismantling a piston

4. Measure cylinder bore, piston and oil clearance of main journal. Fill the result
in the report sheet

5. Perform assembly piston

6. Perform assembly cylinder head

7. Perform assembly timing chain

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 Report Sheet

ENGINE MECHANICAL
a) Piston

Description Specification Actual Serviceable Unserviceable

Piston Outer Diameter

b) Cylinder bore

Description Specification Actual Serviceable Unserviceable

No. 1 Cylinder inner diameter A1:
B1:
C1:
A2:
B2:
C2:

c) Measuring oil clearance main journal No. …. with plastic gauge

Description Specification Actual Serviceable Unserviceable

Oil clearance Main journal
No. .....

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