DMU 40 eVo 5-AXIS UNIVERSAL MILLING MACHINE

DMU eVo SERIES

DMU 60 eVo
DMU 80 eVo

DMGMORI.COM
 Applications and parts
Machine and technology
Control technology
Technical data

DMU eVo series

Highest precision for nearly any

application area in the 5-axis range
Highest precision and cutting capacity in the 5-axis technology range: whether in
­mechanical engineering, the automotive industry, the die & mold industry, the medical
industry or in aerospace technology – wherever not only time and money, but also
precision and flexibility are crucial production factors, machines of the DMU eVo series
enable an optimal manufacturing solution while also ensuring that the highest demands
on quality are being met.

02

AUTOMOTIVE
Hydraulic components
made of aluminium
 DIE & MOLD
Tyre mold
made of aluminium

03

TOOLING DIE & MOLD AEROSPACE

Cutter head Bottle mold Frame component
made of chrome steel made of aluminium made of aluminium

AUTOMOTIVE ENGINEERING MEDICAL

Bearing block Crankcase Knee joint
made of aluminium made of aluminium made of cobalt-chrome
 Applications and parts
Machine and technology
Control technology
Technical data

TECHNOLOGY EXCELLENCE

The status quo in every industry

As an expert partner, DMG MORI offers its customers complete technology solutions in almost every industry.
Thanks to its extensive product portfolio and process competence, DMG MORI is optimally prepared for any
requirements. In the two DMG MORI Technology Excellence Centers, Medical and Die & Mold, our experts
bring innovative turnkey solutions to life as a basis for cost-effective production.

04

DMU 40 eVo – BEST OF MEDICAL

+ Powerful motor spindle with 20,000 rpm for machining of medical steels and titanium
+ Large working area (60 dm3) with a small footprint (5.77 m2)
+ Linear drives in the X and Y-axes and directly driven B and C-axes enable the
highest level of surface quality (e. g. for processing a knee joint)

MEDICAL EXCELLENCE CENTER

+ Machining the entire material range: From high-strength
plastic to stainless steel, from titanium to CoCr
+ Compact machine footprints
+ Standardised and customised automation solutions
+ Exclusive DMG MORI technology cycles,
example APPLICATION TUNING CYCLE for optimal surfaces
 OPTIONS INCLUDED Mold
for Bobbycar
+ Dynamic package with V-toothed eagle belt in Z-axis
+ B- / C-torque table including ATC -
APPLICATION TUNING CYCLE
+ Increased accuracy
+ Minutes of 5-axis part with increased accuracy
+ Minutes of contour part

RECOMMENDED
ADDITIONAL OPTIONS
+ AVD – Active Vibration Damping
(HEIDENHAIN TNC 640)
+ Spindle with shaft
cooling 40,000 rpm, HSK-E50*
+ Working area flush
+ Coolant temperature control
+ 3D quickSET, laser
*Basic requirement: spindle tool
taper with dual contact system

05

DIE & MOLD EXCELLENCE CENTER

+ Over 50 years of experience and more than 20,000
successful customers in the die & mold industry
+ Comprehensive product portfolio for all tools in the range of
10 to 6,000 mm and up to 15 t
+ Standardised and customised automation solutions
+ The best surface qualities up to 0.2 µm thanks to permanently precise linear
drives with up to 1 g acceleration and measurement systems from MAGNESCALE
 Applications and parts
Machine and technology
Control technology
Technical data

DMU eVo series

Universal, dynamic, precise

The DMU eVo series combines the flexibility of high-tech universal milling machines and the perfor-
mance potential of vertical machining centres. In doing so, the innovative machine concept with an
optimised gantry, the optional linear drive in the X and Y-axes and the proven swivelling rotary table
provide maximum productivity and flexibility. The NC swivelling rotary table with a large swivelling
range of -5° to +110° enables 5-axis simultaneous machining for best surface qualities and extends
the options of this machine in all manufacturing areas – both in complete processing of individual
parts and in series production.

06

OPTIMIZED GANTRY DESIGN HIGH PRECISION AND DYNAMIC

+ Less space requirements and improved access + Comprehensive cooling measures in the standard version and
compared to classic gantry designs direct absolute path measuring systems enable a positioning
accuracy of 6 µm
+ Possibility for automation solutions from the side,
even as part of the gantry design + Increased rigidity and improved cutting performance thanks to
optimised gantry design; rapid traverses of up to 80 m/min
+ High rigidity thanks to low spindle overhang
+ Large working area and loading weight up to 600 kg
+ Easy crane loading from the top
 07

SOLID EQUIPMENT IN
PERFECT ERGONOMICS STANDARD VERSION
+ Large door openings with optimal access to the working area; + speedMASTER spindle with 20,000 rpm
also for crane loading (35 kW / 130 Nm; 40 % DC)
+ Very good visibility into the working area of the machine + Direct absolute path measuring systems in all axes
+ Optimal ergonomics of the working area (table height + Tool magazine with 30 pockets
DMU 40 eVo: 815 mm) and the tool changer ensure a perfect
+ 50 m/min rapid traverse in all axes
handling for the operator
+ Simultaneous table in the B- / C-axis with 60 rpm
+ Short paths for the operator: tool magazine, machine and
(DMU 40 eVo / DMU 60 eVo)
handling system operated from the front
 Applications and parts
Machine and technology
› Gantry design
Control technology
Technical data

DMU eVo series

Excellent working area concept

based on optimised gantry design
Due to the low overhang of the axes, the machine concept of the DMU eVo series offers the highest level
of stability and rigidity over the entire travel range, which enables a very high level of long-term accuracy.
Furthermore, the arrangement of the Y-slides and the round cabin provide an optimal access to the working
area. The good access to the working area from the front is also permanently ensured in combination with
a handling system. The excellent ergonomics of the machine are demonstrated in the low depth of interven-
tion and the optimal loading height. The position of the tool magazine on the left side and the realisation of
the chain carrier enable an almost identical footprint regardless of the magazine size.

1 Guides and drives

outside and above the working area

2 Linear drive*
in the X- and Y-axes

3 Tool magazine
08
for up to 210 tools

4 NC swivelling rotary table 1

in addition to the gear table, also

available as a mill-turn design or torque
drive for B- and C-axes

* Option 2

4
 OPTIMIZED GANTRY DESIGN
+ Low space requirements and improved access
compared to classic gantry designs
+ Short paths for the operator: tool magazine,
machine and handling system operated from the front
+ Large working area and loading weight up to 600 kg
+ Easy crane loading from the top

09

Access for flexible

­automation solutions

Access for
the operator
 Applications and parts
Machine and technology
› Precision
› Ergonomic
Control technology
Technical data

DMU eVo series

Best possible precision and dynamics

The DMU eVo series offers the highest level of rigidity and stability for an optimal milling
performance and excellent precision thanks to the optimised gantry design. The optionally
available linear drives in the X- and Y-axes, the direct absolute path measuring systems
and the comprehensive cooling measures enable a highly dynamic machine design with
maximum precision.

3
Cooling measures
1 Work Spindle 5
cooling of motor and spindel flange
5

2 Cooled bearing block

of ball screw drive nut 2
in the X- / Y- / Z-axis 4

3 Jacket cooling
of drive motors in X- / Y- / Z-axis* 1

4 Cooling of the drives 6

10
in the X- / Y-axis**
cooling of motor and jacket cooling 3

6
5 Cooling on the guide rails 3
in the X- / Y- / Z-axis

6 Cooling of the NC rotary table

cooling of the console and the
drive housing in B- and C-axis

* Z-axis optionally available as part of the dynamic package

** Dynamic package with linear drives available as an option

1 2

1: Ball screw drive with 50 m/rpm with rapid traverse and direct absolute path measuring systems in the standard version
2: Dynamic version with 80 m/rpm with rapid traverse and linear motor with direct absolute path measuring systems for the highest level of precision
DMU eVo series
UNLIMITED
Ergonomic CRANE LOADING
UP TO 600 kg
machine design
The machine design of the new DMU eVo series allows the operator perfect accessibility and
clear visibility into the working area. With a footprint of only 5.77 m2, the DMU 40 eVo is one of
the most compact machines in the market. Based on the optimal ergonomics of the working area
(table height DMU 40 eVo: 815 mm) and the tool changer, the DMU eVo series offers the highest
degree of user-friendliness!

1 CELOS 5 Optimal view into the working area

simplifies and accelerates the process, from large windows for the best view into the working area
the idea to the finished product
6 Tool magazine
2 Machine lightline optimal loading from the front
displays the current machine status
7 Most compact machine in the market
3 Optimal chip fall (5.77 m2 DMU 40 eVo, 6.60 m2 DMU 60 eVo, 8.17 m2 DMU 80 eVo)
improved chip transport with bed slopes > 35° and optional
flushing of the machine bed and the working area

4 Ergonomic machine loading 11

large door openings with optimal access
to the working area; also for crane loading
(table height DMU 40 eVo: 815 mm)

6
1
2
5

4
3

7
 Applications and parts
Machine and technology
Control technology
Technical data

Simplified machine operation.

Holistic integration of the machine into
the company organisation.

APP
MENU
Like on a smartphone,
the operator has
direct access to
all available
applications through
the APP MENU.

12

ERGOline CONTROL
WITH 21,5″
MULTI-TOUCH SCREEN
AND SIEMENS
Simple
User-friendly machine operation for
all new high-tech machines from DMG MORI.

Consistent
Consistent administration, documentation and
visualisation of order, process and machine data.

Compatible
Compatible with PPS and ERP systems. Can be
networked with CAD / CAM products. Open to
future CELOS APP enhancements. SMARTkey
Personalised user
­authorisation: Individually
adapted access privileges
to the control system and
the machine
DMU eVo series

– From the idea to the

finished product
CELOS offers a standardised user interface for all new high-tech
DMG MORI machines. CELOS APPs enable continuous administration,
documentation and visualisation of order, process and machine data.
This also simplifies, standardises and automates machine operation.
27 standard apps support the machine operator during preparation,
­optimisation and systematic processing of production orders.

CELOS APPS – 3 EXAMPLES

JOB MANAGER
Systematic planning, administration
and preparation of orders
+ Machine-related creation and configuration
of new orders
13
+ Structured storage of all production-related data
and documents
+ Easy visualisation of orders, including NC program,
equipment etc.

JOB ASSISTANT
Used to process defined orders
+ Menu-guided set-up of the machine and processing
of production orders in a dialogue box
+ Reliable error prevention thanks to work instruc-
tions with mandatory acceptance function

TOOL HANDLING
Shorter tool setup times through assessments of
the magazine configuration for subsequent orders
+ Displays all tools required for a job,
including automatically generating a loading list
+ Generates an unloading list through
automatic detection of all tools not required for
subsequent jobs
 Applications and parts
Machine and technology
Control technology
Technical data

Exclusive optionally available DMG MORI technology cycles

MPC 2.0 – MACHINE 3D quickSET GEAR MILLING

­PROTECTION CONTROL Achieving the highest level of preci- Maximising the tool downtimes
sion quickly and easily
Machine protection achieved by + Programming the gear parameters via
rapid shutdown + Toolkit for checking and correcting dialogue inputs
the kinematic precision of 4 and 5-axis
+ In-process vibration monitoring + Toothing* and worm gears possible
machine configurations
+ Shutdown function with teach + Hob and side milling cutter can be used
+ All head variants and each table axis
function
+ Achievable quality ≤ DIN 7
+ NEW: Torque monitoring *Only spur toothing possible (gear-hobbing)

+ Bearing status diagnostics of the

milling spindle

14

gearSKIVING ATC – APPLICATION TUNING CYCLE

Creating face gears and internal spur and spline gears Process optimisation at the touch of a button
+ Synchronised rotation of workpiece and tool + Process-oriented tuning of the feed drives
+ Machining of gears close to shoulders without interference + Minimisation of machining time while maximising the relevant
component quality, also depending on the workpiece weight
+ Synchronisation and tool path controlled by cycle
+ High surface quality during finishing
+ Time-saving and economic production of toothing
CONTROL TECHNOLOGY

High-end CNCs for safe

processes and maximum precision

15
SIEMENS 840D SL OPERATE HEIDENHAIN TNC 640
+ Simplest interactive programming thanks to identical + Unique 3D simulation graphics, accurate down to the
Look & Feel for turning and milling last detail
+ New SINUMERIK Operate user interface + New, optimised TNC operator interface
+ ATC*, 3D quickSET* + HSCI – HEIDENHAIN Serial Controller Interface
+ Powerful 32 bit multiprocessor system + Workshop or DIN-ISO programming
and controller, 1 GB RAM
+ Fast program creation thanks to plain text
+ Fast block processing time of approx. 0.6 ms programming
+ Look-ahead function for up to 150 NC blocks + Graphical programming
(parameterisable)
+ CollisionMonitoring (DCM)
+ Graphical simulation of the machining process with
+ ATC*, 3D quickSET*
plan view, projection in three planes and 3D display;
synchronous graphical display during machining + Powerful processor (Intel i7–3, 2 cores)
+ DECKEL MAHO package MDynamics for improved + New, optimised ADP movement guidance for
surface quality with shortened machining time for the improved surfaces and faster machining (serial pro-
smoothing of surfaces etc. cessing time less than 0.5 ms)
* Optional + Dynamic look-ahead function without block limit
+ Dynamic Efficiency with AFC Adaptive FeedControl
and trochoidal milling as standard
(ACC Active Chatter Control optional)
* Optional
 Applications and parts
Machine and technology
Control technology
Technical data

DMU eVo series

The highest level of efficiency

with minimal space requirement
The DMU eVo series convinces with its compact machine design in combination with a large working area
in the field of 5-axis machining. In this context, the DMU 40 eVo, with a footprint of only 5.77 m2, is able to
machine complex components with a diameter of up to 550 mm and a weight of 250 kg. A huge advantage of
the DMU eVo series is the position of the machining table, which allows the operator to have a permanent
view of the machined workpiece.

16

Just 5.77 m2 Just 6.60 m2

Footprint Footprint

DMU 40 eVo DMU 60 eVo

NC swivelling rotary table NC swivelling rotary table

Travel X / Y / Z mm 400 / 400 / 375 600 / 500 / 500

Table size mm 450 × 400 600 × 500

Loading weight kg 250 400

Workpiece dimensions mm

ø 550 × 400 ø 750 × 525

 17

Just 8.17 m2
Footprint

DMU 80 eVo

NC swivelling rotary table

800 / 650 / 550

800 × 700

600

ø 950 × 600
 Applications and parts
Machine and technology
Control technology
Technical data

DMU eVo series

Various table options for

maximum flexibility

NC SWIVELING ROTARY TABLE

+ B- / C-axis with up to 60 rpm in the standard version
+ Large swivel range of the B-axis (-5° / +110°)
+ Based on the kinematics and the arrangement of the
table, the workpiece is in direct view of the operator at
every swivel angle

B- / C-TORQUE TABLE
+ A powerful B- / C-torque table with up to 80 rpm in the
B-axis and up to 150 rpm in the C-axis is optionally available

18 + The optional table is characterised by an extremely high

torque (max. torque 3,000 Nm)

MILL-TURN TABLE
+ For complete mill-turn machining, a mill-turn table with up to
1,200 rpm is optionally available
+ Ensures maximum machining capability while using only one
machine – milling and turning in a single setup

TIME SAVINGS BASED ON B- / C-TORQUE TABLE

Total Time

00:00

52:48 100%-51min

45:36
NC swivelling rotary table

73%-37min
38:24

31:12
Double torque

24:00

16:48

09:36

02:24

Complete processing time

DMU eVo series

Mill-turn technology for

complete machining

HIGHLIGHTS
MILL-TURN MACHINING
+ Complete mill-turn machining on a single machine
and in a single setup with Direct Drive technology for up
to 1,200 rpm
+ Lower costs and lower space requirements
due to using only one machine
+ Reduced idle times and increased productivity
+ 600 kg maximum workpiece weight with DMU 80 eVo
+ Motor spindle with 18,000 rpm and clamping during
turning operation

19

DMU 40 eVo DMU 60 eVo DMU 80 eVo

Max. speed rpm 1,200 1,200 900
Power (100 % DC) kW 25 50 50
Torque (100 % DC) Nm 500 1,200 1,200
Application example, mill-turn machining
Material Ck45 Ck45 Ck45
Chip removal rate cm /min
3
675 750 750
Cutting depth mm 4.5 5 5
Cutting diameter mm / rotation 0.5 0.5 0.5
Machining diameter mm 200 200 200
Cutting speed m/min 300 300 300
Speed rpm 1,200 1,200 1,200
 Applications and parts
Machine and technology
Control technology
Technical data

DMU eVo series

Increased efficiency with

unmanned production

20

DMU 60 eVo with PH 150 pallet handling system –

integration of standard automation systems

HIGHLIGHTS OF
PALLET HANDLING SYSTEM: PH 150
+ Simple and cost-effective automation solutions for up to 24 pallets Pallet size Number Max. load
(ITS 148 / ø 148 mm) and up to 10 pallets (UPC / 320 × 320 mm)
+ Max. workpiece dimensions 400 × 400 × 400 mm 400 × 400 mm 6 250 kg
+ Complete accessibility to the working area from the front
and from from the top
320 × 320 mm 10 250 kg
+ Requires just 2.9 m2 of floor space

ø 210 mm 12 150 kg
 HIGHLIGHTS
WORKPIECE HANDLING
SYSTEM: WH 8 CELL
+ Perfect coordination of machine
and automation
+ Modular construction kit
enables efficient, customer-specific
implementation
+ Layout enables access to all
­maintenance units
+ Manual operation of the machine
without limitations is possible through
side-by-side automation
+ Quick and efficient changeover to other
DMU 40 eVo with PH 8 workpiece components using the digital twin

handling system – integration of

standard automation systems
21

HIGHLIGHTS
INTERLINKED
AUTOMATION
+ Flexible, customized machining cells
with permanent access to the working
area of the machine
+ Efficient machining of individual
process steps
+ Linear system, robot system
or a c­ ombination of linear and
robot systems
+ Additional stations can be
integrated individually (such as drawer
for quality checks, deburring station or
blow out box)
Automation system with multiple + Maximization of spindle runtimes

machines – interlinked automation through order prioritisation

+ Parallel processing of multiple
pre-defined workpieces
 Applications and parts
Machine and technology
Control technology
Technical data
› Spindle spectrum

DMU eVo series

Comprehensive spindle portfolio

speedMASTER spindle SK40 / HSK-A63 speedMASTER spindle HT SK40 / HSK-A63 Motor spindle HSK-A63
20,000 rpm / 35 kW / 130 Nm 15,000 rpm / 46 kW / 200 Nm 18,000 rpm / 35 kW / 130 Nm

Tourque Power Tourque Power Tourque Power

(Nm) (kW) (Nm) (kW) (Nm) (kW)
60 46 kW 40% S6 10min
500 35 kW 40% S6 10min 35kW 40% 40
320 1,000
320 30 200 Nm 40% S6 10min 25 25 kW 100%
25 kW 100% S1 160
30 kW 100% S1 15 630 25
160 130 Nm 40% S6 10min 15 315
7.5 130 Nm 100% S1 7.5
80 80 130 Nm 40% 16
86 Nm 100% S1 3.7 3.7 125 8
40 87 Nm 100%
40 1.9 1.9 5
80
0.9 0.9 3.15
20 20
50 1.6
0.5 0.5
1.25
10 10 0.2 12.5
0.2 1
2,200

2,800
4,300
2,800

5,700
1,100

5 0.1 5 0.1 0.6

6.3
5,000
Speed
(rpm)
20

1,250

2,500

10,000
15,000
Speed
(rpm)
20

1,250
2,500

5,000

10,000
20,000

2,800
Speed
(rpm)
20

1,100

18,000
Motor spindle HSK-A63 Motor spindle HSK-A63 Motor spindle HSK-E50
24,000 rpm / 24 kW / 100 Nm 28,000 rpm / 30 kW / 40 Nm 40,000 rpm / 19 kW / 16 Nm
22
Tourque Power Tourque Power Tourque Power
(Nm) (kW) (Nm) (kW) (Nm) (kW)
24 kW 40% S6 10min
400 25 40
40 Nm 40% S6 10min 40 20 19.5kW 40% S6 20
30 kW 40% S6
20 31.5 16 Nm 40% S6 10min 15 kW 16
16 kW 100% S1 27 16
125 27 Nm 100% S1 20 kW 100% S1 100% S1
16 20 20 12.5 12.5
200 Nm 40% S6 10min
12.5 16 12 Nm 100% S1
80 10 10 6.3 6.3
130 Nm 100% S1
40 6.9 6.9 3.15 3.15
20 1.25 2.5 1.25
2.5 1.25
1 1.6 1.6
10 0.8 1 1 1 1
20,000
20,000

6,300
2,300

5,000

5 0.6 0.6 0.6 0.6 0.6

11,700
12,500
5,000

20,000
Speed
(rpm)
20

6,300

40,000
18,000
18,000

Speed
(rpm)
20

6,300

28,000
Speed
(rpm)
20

2,500

24,000

Motor spindle
speedMASTER speedMASTER HT Motor spindle Motor spindle Motor spindle
mill-turn machining

Main drive Standard Optional Optional Optional Optional Optional

Speed range 20,000 15,000 18,000 24,000 28,000 40,000

Drive power
35 / 25 46 / 30 35 / 25 24 / 16 30 / 20 19 / 15
(40 / 100 % DC)
Torque
130 / 87 200 / 130 130 / 87 100 / 67 40 / 27 16 / 12
(40 / 100 % DC)
Tool holder
SK40 / HSK-A63* SK40 / HSK-A63 HSK-A63 HSK-A63 HSK-A63 HSK-E50
DIN 69871 / DIN 69893
*Optional
 HIGHLIGHTS
+ Comprehensive modular
spindle portfoli up to
40,000 rpm and up to 200 Nm
torque
+ speedMASTER spindles –
high-tech motor spindles with
the highest level of perfor-
mance and the best concentric
running accuracy
+ Motor spindle with plug-in
technology for quick and
cost-effective repairs

23

HIGHLIGHTS
+ Comprehensive spindle modules with up to 40,000 rpm and up to 200 Nm
+ speedMASTER spindles – high-tech motor spindles with the highest level
of performance and the best concentric-running accuracy

2 3

1: Ra < 0,2 µm 2: speedMASTER – motor spindle with the highest level of concentric running accuracy
3: Lateral cut of a speedMASTER – motor spindle
 Applications and parts
Machine and technology
Control technology
Technical data
› Application examples

DMU eVo series

Application

Frame component

Industry Aerospace

Tool Shank-type cutter ø 20 mm

Material Aluminium 7.075

Spindle 20,000 rpm

Power 35 kW

Torque 130 Nm

Machining time 54 min.

Bottle mold
24
Industry Die & mold

Tool Ball nose end mill ø 8 mm

Material Aluminium AlZnMgCu1,5

Spindle 40,000 rpm

Power 19.5 kW

Torque 16 Nm

Machining time 1 h 49 min.

Bone plate

Industry Medical

Tool Ball nose end mill ø 3 mm

Material Titanium Gr. 2

Spindle 20,000 rpm

Power 35 kW

Torque 130 Nm

Machining time 45 min.

Copper electrode

Industry Die & mold

Tool Ball nose end mill ø 2 mm

Material Copper

Spindle 28,000 rpm

Power 30 kW

Torque 40 Nm

Machining time 40 min.

Gear

Industry Automotive

Tool Tool set – gear skiving

Material Steel 16MnCr5

Spindle 18,000 rpm

Power 35 kW

Torque 130 Nm

Machining time 30 min.

Impeller 25

Industry Automotive

Tool Tapered ball nose end mill

Material Aluminium

Spindle 24,000 rpm

Power 24 kW

Torque 100 Nm

Machining time 37 min.

Knee implant

Industry Medical

Tool Ball nose end mill ø 6 mm

Material Cobalt chrome

Spindle 20,000 rpm

Power 35 kW

Torque 130 Nm

Machining time 31 min.

 Applications and parts
Machine and technology
Control technology
Technical data

DMU eVo series

High-performance milling,
high-performance drilling and
tapping in steel (Ck45)

26 1 2 3

speedMASTER MOTOR SPINDLE 20,000 rpm / 35 kW / 130 Nm

1   High-performance milling 2 High-performance drilling 3 Thread

Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)

Chip removal rate 583 cm /min

3
481 cm /min
3
–

Tool Polygon turning head ø 63 mm Solid drill ø 54 mm M24 tap

Spindle speed 1,770 rpm (Vc = 350 m/min) 1,500 rpm (Vc = 255 m/min) 663 rpm (Vc = 50 m/min)

Feed 3,100 mm/min (Fz = 0.35 mm) 210 mm/min (f/U = 0.14 mm) 1,989 mm/min

Cutting depth / width 4.0 / 47 mm – –

speedMASTER MOTOR SPINDLE 15,000 rpm / 44 kW / 200 Nm

1   High-performance milling 2 High-performance drilling 3 Thread

Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)

Chip removal rate 983 cm3 /min 396 cm3 /min –

Tool Polygon turning head ø 80 mm Solid drill ø 60 mm M30 tap

Spindle speed 1,393 rpm (Vc = 350 m/min) 1,000 rpm (Vc = 188 m/min) 531 rpm (Vc = 50 m/min)

Feed 2,925 mm/min (Fz = 0.35 mm) 140 mm/min (f/U = 0.14 mm) 1,859 mm/min

Cutting depth / width 6.0 / 56 mm – –

 4 5 6 27

MOTOR SPINDLE 40,000 rpm / 19.5 kW / 16 Nm

4   High-performance milling 5 High-performance drilling 6 Thread

Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)

Chip removal rate 65 cm /min

3
70 cm /min
3
–

Tool Polygon turning head ø 25 mm SE drill ø 14 mm M10 tap

Spindle speed 2,547 rpm (Vc = 200 m/min) 2,274 rpm (Vc = 100 m/min) 1,592 rpm (Vc = 50 m/min)

Feed 3,820 mm/min (Fz = 0.5 mm) 455 mm /min (f/U = 0.2 mm) 2,388 mm/min

Cutting depth / width 1.0 / 17 mm – –

 Applications and parts
Machine and technology
Control technology
Technical data

DMU eVo series

Technical data
DMU 40 eVo DMU 60 eVo DMU 80 eVo

Working area

Travel X / Y / Z mm 400 / 400 / 375 600 / 500 / 500 800 / 650 / 550

Distance between spindle nose and table mm 125 – 500 125 – 625 150 – 700

Main drive (standard)

Speed range rpm 20,000 20,000 20,000

Drive power (40 / 100 % ED) kW 35 / 25 35 / 25 35 / 25

Torque (40 / 100 % ED) Nm 130 / 87 130 / 87 130 / 87

Tool holder DIN 69871 / DIN 69893 SK 40 / HSK-A 63* SK 40 / HSK-A 63* SK 40 / HSK-A 63*

Main drive (Option)

Speed range rpm 24,000 24,000 24,000

Drive power (40 / 100 % ED) kW 24 / 16 24 / 16 24 / 16

Torque (40 / 100 % ED) Nm 100 / 67 100 / 67 100 / 67

Tool holder DIN 69871 / DIN 69893 HSK-A 63 HSK-A 63 HSK-A 63

Main drive (Option)

Speed range rpm 15,000 15,000 15,000

28 Drive power (40 / 100 % ED) kW 46 / 30 46 / 30 46 / 30

Torque (40 / 100 % ED) Nm 200 / 130 200 / 130 200 / 130

Tool holder DIN 69871 / DIN 69893 SK 40 / HSK-A 63* SK 40 / HSK-A 63* SK 40 / HSK-A 63*

Main drive (Option)

Speed range rpm 28,000 28,000 28,000

Drive power (40 / 100 % ED) kW 30 / 20 30 / 20 30 / 20

Torque (40 / 100 % ED) Nm 40 / 27 40 / 27 40 / 27

Tool holder DIN 69871 / DIN 69893 HSK-A 63 HSK-A 63 HSK-A 63

Main drive (Option)

Speed range rpm 40,000 40,000 40,000

Drive power (40 / 100 % ED) kW 19 / 15 19 / 15 19 / 15

Torque (40 / 100 % ED) Nm 16 / 12 16 / 12 16 / 12

Tool holder DIN 69871 / DIN 69893 HSK-E 50 HSK-E 50 HSK-E 50

Feed

Standard design X / Y / Z m/min 50 50 50

Dynamic version X / Y / Z m/min 80 80 80

*Optional
 DMU 40 eVo DMU 60 eVo DMU 80 eVo

NC swivelling rotary table

Clamping area mm 450 × 400 600 × 500 800 × 700

Table load kg 250 400 600

Swivel range B-axis Degree -5 / +110 -5 / +110 -5 / +110

Rotation range C-axis Degree 360 360 360

Speed B- / C-axis rpm 60 / 60 60 / 60 50 / 50

Speed B- / C-axis torque table rpm 80 / 150 80 / 150 80 / 150

Speed mill-turn table rpm 1,200 1,200 900

Tool magazine

Number of tools 30 (60,120,210)* 30 (60,120,210)* 30 (60,120, 210)*

Dimensions

Footprint (without chip conveyor) mm 2,050 × 2,815 2,230 × 2,960 2,440 × 3,350

Height mm 2,530 2,865 3,050

Controls
ERGOline Control with 21,5″ Multi-Touch screen,
• • •
CELOS and SIEMENS 840D solutionline
29
ERGOline Control with 21,5″ Multi-Touch screen,
• • •
CELOS and HEIDENHAIN TNC 640
ERGOline Control with 19″ Multi-Touch screen and
• • •
HEIDENHAIN TNC 640
Options

Internal coolant supply 40 bar • • •

Internal coolant supply, can be switched between 40 bar / 80 bar • • •

Oil mist emulsion separator • • •

Preparation for automation • • •

B- / C-torque table • • •

Mill-turn table (star-shaped notch and 18,000 rpm spindle) • • •

Infrared reporting device • • •

Laser tool measurement • • •

Minimum quantity lubrication • • •

Air blast through the spindle centre • • •

Hydraulic workpiece clamping • • •

*Optional
 Applications and parts
Machine and technology
Control technology
Technical data
› Layout plans

DMU eVo series

Layout plans

DMU 40 eVo
Front view Top view

745

2,050

1,370
2,640
2,445

2,050
1,615
1,600

2,710
1,010

3,560

2,793
3,420
30

2,815
4,141 869
5,010
DMU 60 eVo
Front view Top view

745

2,230

1,313
2,880
2,745

2,230
2,894
1,630
1,598

3,741
1,010

2,916
3,543 31

2,953
4,197 889
5,086

DMU 80 eVo
Front view Top view

745

2,440
1,265
3,045
2,925

2,440
1,630
1,603

3,950
1,015

3,078
3,705

3,351
4,470 894
5,364
DMG MORI LifeCycle Services DMGMORI.COM

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Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives.
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