Part-15 Chapter01
Part-15 Chapter01
Overall Requirements
1. SCOPE:
This Part applies to the control of gaseous and particulate pollutants, useful life of
emission control devices and on-board diagnostic (OBD) systems of all motor
vehicles equipped with compression-ignition engines and to the gaseous
pollutants, useful life, and on-board diagnostic (OBD) systems of all motor
vehicles equipped with positive-ignition engines fuelled with natural gas or LPG,
with the exception of those vehicles of category M1, with a technically
permissible maximum laden mass less than or equal to 3,500 kg and of
compression-ignition engines of those vehicles of category N1, N2 and M2 and of
positive-ignition engines fuelled with natural gas or LPG of those vehicles of
category N1 for which type-approval has been granted under Part XIV – of
MoSRTH/CMVR/TAP 115-116 under, sub-rule 15 of CMV-Rule 115.
For the purposes of this part the following definitions shall apply:
2.6 “Control area” means the area between the engine speeds A and C and
between 25 to 100 per cent load.
2.7 "Declared maximum power (Pmax)" means the maximum power in kW (net
power) as declared by the manufacturer in his application for type-approval.
2.9 “De NOX system” means an exhaust after treatment system designed to
reduce emissions of oxides of nitrogen (NOX) (e.g. there are presently passive
and active lean NOX catalysts, NOX adsorbers and Selective Catalytic Reduction
(SCR) systems).
2.10 “Delay time” means the time between the change of the component to be
measured at the reference point and a system response of 10 % of the final
reading (t10). For the gaseous components, this is basically the transport time of
the measured component from the sampling probe to the detector. For the delay
time, the sampling probe is defined as the reference point.
2.12 "ELR test" means a test cycle consisting of a sequence of load steps at
constant engine speeds to be applied in accordance with section 6.2 of this
chapter.
2.18 ”Emission control system” means the exhaust after treatment system, the
electronic management controller(s) of the engine system and any emission-
related component of the engine system in the exhaust which supplies an input
to or receives an output from this (these) controller(s), and when applicable the
communication interface (hardware and messages) between the engine system
electronic control unit(s) (EECU) and any other power train or vehicle control unit
with respect to emissions management.
2.19 “Emission control monitoring system” means the system that ensures
correct operation of the NOX control measures implemented in the engine system
according to the requirements of section 6.5 of this chapter.
2.21 “Engine-after treatment system family” means, for testing over a service
accumulation schedule to establish deterioration factors according to chapter VII
of this part relating to the measures to be taken against the emission of gaseous
and particulate pollutants from compression-ignition engines for use in vehicles,
2.22 “Engine system” means the engine, the emission control system and the
communication interface (hardware and messages) between the engine system
electronic control unit(s) (EECU) and any other power train or vehicle control unit.
2.24 "Engine operating speed range" means the engine speed range, most
frequently used during engine field operation, which lies between the low and
high speeds, as set out in Chapter III to this Document.
2.25 "Engine speeds A, B and C" means the test speeds within the engine
operating speed range to be used for the ESC test and the ELR test, as set out in
chapter III, Appendix 1 of this part.
2.27 "Engine type" means a category of engines, which do not differ in such
essential respects as engine characteristics as defined in chapter II of this part.
2.29 “Gas engine” means a positive-ignition engine, which is fuelled with natural
gas (NG) or liquefied petroleum gas (LPG).
2.31 “High speed (nhi)” means the highest engine speed where 70 % of the
declared maximum power occurs in case of diesel engines.
- Any case where the OBD system is not able to fulfill the monitoring
requirements of this part.
2.35 “Malfunction indicator (MI)” means a visual indicator that clearly informs
the driver of the vehicle in the event of a malfunction in the sense of this part.
2.36 “Multi-setting engine” means an engine containing more than one engine
setting.
2.37 "NG gas range" means one of the H or L range as defined in European
Standard EN 437, dated November 1993.
2.38 "Net power" means the power in kW obtained on the test bench at the end
of the crankshaft, or its equivalent, measured in accordance with the method of
measuring power as set out in part IV of MoSRTH/CMVR/TAP-115/116.
2.39 “OBD” means an on-board diagnostic system for emission control, which
has the capability of detecting the occurrence of a malfunction and of identifying
the likely area of malfunction by means of fault codes stored in computer
memory.
2.42 “Parent engine” means an engine selected from an engine family in such a
way that its emissions characteristics will be representative for that engine family.
2.45 "Percent load" means the fraction of the maximum available torque at an
engine speed.
2.47 “Power take-off unit” means an engine-driven output device for the
purposes of powering auxiliary, vehicle mounted equipment.
2.48 “Reagent” means any medium that is stored on-board the vehicle in a tank
and provided to the exhaust after treatment system (if required) upon request of
the emission control system.
2.50 "Reference speed (nref)" means the 100 per cent speed value to be used
for denormalising the relative speed values of the ETC test, as set out in chapter
III, Appendix 2 of this part.
2.51 “Response time” means the difference in time between a rapid change of
the component to be measured at the reference point and the appropriate
change in the response of the measuring system whereby the change of the
measured component is at least 60 % FS and takes place in less than 0,1
2.52 “Rise time” means the time between the 10 % and 90 % response of the
final reading (t90 - t10). This is the instrument response after the component to be
measured has reached the instrument. For the rise time, the sampling probe is
defined as the reference point.
2.53 "Self adaptability" means any engine device allowing the air/fuel ratio to be
kept constant.
2.55 "Test Cycle" means a sequence of test points each with a defined speed
and torque to be followed by the engine under steady state (ESC test) or
transient operating conditions (ETC, ELR test).
2.56 “Torque limiter” means a device that temporarily limits the maximum
torque of the engine.
2.57 “Transformation time” means the time between the change of the
component to be measured at the sampling probe and a system response of 50
% of the final reading (t50). The transformation time is used for the signal
alignment of different measurement instruments.
2.58 “useful life” means, for vehicles and engines that are type-approved to BS4
emission norms, the relevant period of distance and/or time that is defined
section 5 of Chapter VII of this Part over which compliance with the relevant
gaseous, particulate and smoke emission limits has to be assured as part of the
type-approval.
2.59 "Wobbe Index (lower Wl; or upper Wu)" means the ratio of the
corresponding calorific value of a gas per unit volume and the square root of its
relative density under the same reference conditions.
W= Hgas ×(ρair/ρgas)0.5
2.60 "λ shift factor (Sλ)” means an expression that describes the required
flexibility of the engine management system regarding a change of the excess-air
ratio λ if the engine is fuelled with a gas composition different from pure methane
(see section 4 of chapter 6 for the calculation of Sλ).
2.2.3 Abbreviations
CFV Critical flow venturi
CLD Chemiluminescent detector
ELR European load response test
ESC European steady state cycle
ETC European transient cycle
FID Flame ionisation detector
GC Gas chromatograph
HCLD Heated chemiluminescent detector
HFID Heated flame ionization detector
LPG Liquefied petroleum gas
NDIR Non-dispersive infrared analyser
NG Natural gas
NMC Non-methane cutter
3.1 As per AIS 007 (as ammended from time to time) to be submitted to Test
Agencies.
4. TYPE-APPROVAL:
4.1.1 In the case of diesel fuel, the parent engine meets the requirements of this
part on the reference fuel specified in chapter IV of this part.
4.1.2 In the case of natural gas, the parent engine demonstrates its capability
to adapt to any fuel composition that may occur across the market. In the case of
natural gas there are generally two types of fuel, high calorific fuel (H-gas) and
low calorific fuel (L-gas), but with a significant spread within both ranges; they
differ significantly in their energy content expressed by the Wobbe Index and in
their shift factor (Sλ). The formulae for the calculation of the Wobbe index and Sλ
are given in sections 2.58 and 2.59 of this chapter. Natural gases with a λ-shift
factor between 0,89 and 1,08 (0,89 ≤ Sλ ≤ 1,08) are considered to belong to H-
range, while natural gases with a λ-shift factor between 1,08 and 1,19 (1,08 ≤ Sλ
≤ 1,19) are considered to belong to L-range. The composition of the reference
fuels reflects the extreme variations of Sλ.
The parent engine shall meet the requirements of this part on the reference fuels
GR and G25 as specified in chapter IV of this part, without any readjustment to the
fuelling between the two tests. However, one adaptation run over one ETC cycle
without measurement is permitted after the change of the fuel. Before testing, the
parent engine shall be run-in using the procedure given in paragraph 3 of
Appendix 2 to Chapter III.
4.1.2.1 On the manufacturer's request the engine may be tested on a third fuel
(fuel 3) if the λ-shift factor (Sλ) lies between 0,89 (i.e. the lower range of GR) and
1,19 (i.e. the upper range of G25) for example when fuel 3 is a market fuel. The
results of this test may be used as a basis for the evaluation of the conformity of
the production.
4.1.3 In the case of an engine fuelled with natural gas which is self-adaptive for
the range of H-gases on the one hand and the range of L-gases on the other
hand, and which switches between the H-range and the L-range by means of a
switch, the parent engine shall be tested on the two relevant reference fuels as
specified in chapter IV of this part for each range, at each position of the switch.
The fuels are GR (fuel 1) and G23 (fuel 3) for the H-range of gases, and G25 (fuel
2) and G23 (fuel 3) for the L-range of gases. The parent engine shall meet the
4.1.3.1 On the manufacturer's request the engine may be tested on a third fuel
instead of G23 (fuel 3) if the λ-shift factor (Sλ) lies between 0,89 (i.e. the lower
range of GR) and 1,19 (i.e. the Upper range of G25), for example when fuel 3 is a
market fuel. The results of this test may be used as a basis for the evaluation of
the conformity of the production.
4.1.4 In case of Natural Gas engines, the ratio of emission results "r" shall be
determined for each pollutant as follows:
or,
and,
4.1.5 In the case of LPG the parent engine should demonstrate its capability to
adapt to any fuel composition that may occur across the market. In the case of
LPG there are variations in C3/C4 composition. These variations are reflected in
the reference fuels. The parent engine should meet the emission requirements
on the reference fuels A and B as specified in chapter IV of this part without any
readjustment to the fuelling between the two tests. However, one adaptation run
over one ETC cycle without measurement is permitted after the change of the
fuel. Before testing, the parent engine shall be run-in using the procedure given
in section 3 of chapter III of this part.
4.1.4.1.The ratio of emission results "r" shall be determined for each pollutant as
follows:
Till the availability of reference fuel the engines will be tested with available
commercial Fuel. However, if tested with commercial fuel section 4.2 of this
Chapter is not applicable. Fuel range restricted type-approval is granted subject
to the following requirements:
4.2.1 Exhaust emissions approval of an engine running on natural gas and laid
out for operation on either the range of H-gases or on the range of L-gases.
The parent engine shall be tested on the two relevant reference fuels as
specified in chapter IV of this part for the relevant range. The fuels are GR (fuel 1)
and G23 (fuel 3) for the H-range of gases and G25 (fuel 2) and G23 (fuel 3) for the
L-range of gases. The parent engine shall meet the emission requirements
without any readjustment to the fuelling between the two tests. However, one
adaptation run over one ETC cycle without measurement is permitted after the
change of the fuel. Before testing, the parent engine shall be run-in using the
procedure given in paragraph 3 of Appendix 2 to Chapter III.
4.2.1.2 The ratio of emission results "r" shall be determined for each pollutant as
follows:
and,
4.2.1.3 Upon delivery to the customer the engine shall bear a label (see section
5.1.5 of this chapter) stating for which range of gases the engine is approved.
4.2.2.2 If the manufacturer so desires the engine may be tested on the reference
fuels GR and G23, or on the reference fuel G25 and G23, in which case the type
approval is only valid for the H-range or the L-range of gases respectively.
4.2.2.3 Upon delivery to the customer the engine shall bear a label (see section
of this chapter) stating for which fuel composition the engine has been calibrated.
4.3.1 With the exception of the case mentioned in paragraph 4.3.2, the approval
of a parent engine shall be extended to all family members without further
testing, for any fuel composition within the range for which the parent engine has
been approved (in the case of engines described in paragraph 4.2.2) or the same
range of fuels (in the case of engines described in either paragraphs 4.1 or 4.2)
for which the parent engine has been approved.
5. ENGINE MARKINGS:
- H in case of the engine being approved and calibrated for the H-range of
- L in case of the engine being approved and calibrated for the L-range of
gases.
- HL in case of the engine being approved and calibrated for both the H
range and L-range of gases.
- Ht in case of the engine being approved and calibrated for a specific gas
composition in the H-range of gases and transformable to another specific
gas in the H-range of gases by fine tuning of the engine fuelling;
- Lt in case of the engine being approved and calibrated for a specific gas
composition in the L-range of gases and transformable to another specific
gas in the L-range of gases after fine-tuning of the engine fuelling;
- HLt in the case of the engine being approved and calibrated for a specific
gas composition in either the H-range or the L-range of gases and
transformable to another specific gas in either the H-range or the L-
range of gases by fine-tuning of the engine fuelling.
5.1.5. Labels
In the case of NG and LPG fuelled engines with a fuel range restricted type
approval, the following labels are applicable:
5.1.5.1. Content
In the case of section 4.2.1.3 of this chapter, the label shall state "ONLY FOR
USE WITH NATURAL GAS RANGE H". If applicable, "H" is replaced by "L".
In the case of paragraph 4.2.2.3, the label shall state "ONLY FOR USE WITH
NATURAL GAS SPECIFICATION..." or "ONLY FOR USE WITH LIQUEFIED
PETROLEUM GAS SPECIFICATION...", as applicable. All the information in the
appropriate table(s) in chapter IV of this part shall be given with the individual
constituents and limits specified by the engine manufacturer.
Note:
If lack of space prevents such labelling, a simplified code may be used. In this
event, explanatory notes containing all the above information must be easily
accessible to any person filling the fuel tank or performing maintenance or repair
on the engine and its accessories, as well as to the authorities concerned. The
5.1.5.2. Properties
Labels must be durable for the useful life of the engine. Labels must be clearly
legible and their letters and figures must be indelible. Additionally, labels must be
attached in such a manner that their fixing is durable for the useful life of the
engine, and the labels cannot be removed without destroying or defacing them.
5.1.5.3. Placing
Labels must be secured to an engine part necessary for normal engine operation
and not normally requiring replacement during engine life. Additionally, these
labels must be located so as to be readily visible to the average person after the
engine has been completed with all the auxiliaries necessary for engine
operation.
6.1 General:
6.1.2.1 The use of a multi-setting engine is forbidden until appropriate and robust
provisions for multi-setting engines are laid down in this part.
6.1.3.1 Any element of design and emission control strategy (ECS) liable to affect
the emission of gaseous and particulate pollutants from diesel engines and the
6.1.5.2 An auxiliary emission control strategy (AECS) that operates within the
conditions of use specified in section 6.1.5.4 and which results in the use of a
different or modified emission control strategy (ECS) to that normally employed
during the applicable emission test cycles will be permitted if, in complying with
the requirements of section 6.1.7 of this chapter, it is fully demonstrated that the
measure does not permanently reduce the effectiveness of the emission control
system. In all other cases, such strategy shall be considered to be a defeat
strategy.
6.1.5.3 An auxiliary emission control strategy (AECS) that operates outside the
conditions of use specified in section 6.1.5.4 of this chapter will be permitted if, in
complying with the requirements of section 6.1.7 of this chapter, it is fully
demonstrated that the measure is the minimum strategy necessary for the
purposes of section 6.1.5.6 of this chapter with respect to environmental
protection and other technical aspects. In all other cases, such a strategy shall
be considered to be a defeat strategy.
6.1.5.4 As provided for in section 6.1.5.1, the following conditions of use apply
under steady state and transient engine operations:
- Engine coolant temperature within the range 343° K to 373° K (70 °C to 100
°C).
- Only by on-board signals for the purpose of protecting the engine system
(including air-handling device protection) and/or vehicle from damage.
Or
- For purposes such as operational safety, emission default modes and limp-
home strategies.
Or
or
- The torque limiter is activated only by on-board signals for the purpose of
protecting the power train or vehicle construction from damage and/or for
the purpose of vehicle safety, or for power take-off activation when the
vehicle is stationary, or for measures to ensure the correct functioning of
the deNOX system.
And
And
- The torque limiter does not modify the emission control strategy (ECS),
And
And
(b) additional material that shows the parameters that are modified by any
auxiliary emission control strategy (AECS) and the boundary conditions under
which the AECS operates. The additional material shall include a description of
the fuel system control logic, timing strategies and switch points during all modes
of operation. It shall also include a description of the torque limiter described in
section 6.5.5 of this chapter.
The additional material shall also contain a justification for the use of any AECS
and include additional material and test data to demonstrate the effect on
exhaust emissions of any AECS installed to the engine or on the vehicle. The
justification for the use of an AECS may be based on test data and/or sound
engineering analysis.
This additional material shall remain strictly confidential, and be made available
to the type-approval authority on request. The type approval authority will keep
this material confidential.
6.1.8.1 Any vehicle with an Emission Control Unit must include features to deter
modification, except as authorised by the manufacturer. The manufacturer shall
authorise modifications if these modifications are necessary for the diagnosis,
servicing, inspection, retrofitting or repair of the vehicle. Any reprogrammable
computer codes or operating parameters must be resistant to tampering and
afford a level of protection at least as good as the provisions in ISO 15031-7
(SAE J2186) provided that the security exchange is conducted using the
protocols and diagnostic connector as prescribed in section 6 of Chapter VIII to
this part. Any removable calibration memory chips must be potted, encased in a
sealed container or protected by electronic algorithms and must not be
changeable without the use of specialised tools and procedures.
6.1.8.3 Manufacturers must take adequate steps to protect the maximum fuel
delivery setting from tampering while a vehicle is in-service.
MoRTH / CMVR / TAP-115/116 (Issue 4) Page 1080
6.1.8.4 Manufacturers may apply to the approval authority for an exemption from
one of these requirements for those vehicles that are unlikely to require
protection. The criteria that the approval authority will evaluate in considering an
exemption will include, but are not limited to, the current availability of
performance chips, the high-performance capability of the vehicle and the
projected sales volume of the vehicle.
For type approval as per section 6.2.1 of this chapter, the emissions of diesel
engines shall be determined on the ESC, ELR and ETC tests.
For gas engines, the gaseous emissions shall be determined on the ETC test.
The ESC and ELR test procedures are described in chapter III appendix 1 of this
part, the ETC test procedure in chapter III appendices 2 and 3 of this chapter.
the methods described in chapter III appendix 4 of this part. Chapter V of this
part describes the recommended analytical systems for the gaseous pollutants,
measurement system.
6.2.2.1 The specific mass of the oxides of nitrogen measured at the random
check points within the control area of the ESC test must not exceed by more
than 10 per cent the values interpolated from the adjacent test modes (reference
sections 4.6.2 and 4.6.3 of chapter III appendix 1 of this chapter).
6.2.2.2 The smoke value on the random test speed of the ELR must not exceed
the highest smoke value of the two adjacent test speeds by more than 20 per
cent, or by more than 5 per cent of the limit value, whichever is greater.
6.3.1. For the purposes of this part, the manufacturer shall determine
deterioration factors that will be used to demonstrate that the gaseous and
particulate emissions of an engine family or engine-after treatment system family
remain in conformity with the appropriate emission limits specified in the tables in
section 6.2.1 of this chapter over the appropriate durability period laid down in
chapter VII of this Part.
6.4.1 Diesel engines or vehicles equipped with a diesel engine must be fitted with
an on-board diagnostic (OBD) system for emission control in accordance with the
requirements of chapter VIII of this part.
Gas engines or vehicles equipped with a gas engine must be fitted, with an on-
board diagnostic (OBD) system for emission control in accordance with the
requirements of chapter VIII of this part.
- is less than 250 units per year, may obtain type-approval on the basis of the
requirements of this part where the engine is monitored only for circuit
continuity and the after-treatment system is monitored for major functional
failure.
- is less than 50 units per year, may obtain type-approval on the basis of the
requirements of this part where the complete emission control system (i.e.
the engine and after-treatment system) are monitored only for circuit
continuity.
6.4.3 For the vehicles with SCR technology and fitted with reagent tank the
following requirement shall be applicable from 1st April 2010 till the time OBD is
implemented.
6.4.3.1 For the vehicles with SCR technology and fitted with reagent tank , the
driver shall be informed of the level of reagent in the on-vehicle reagent storage
tank through a specific mechanical or electronic indication on the vehicle’s
dashboard. This shall include a warning when the level of reagent goes:
Or
- Below the level corresponding to the driving distance possible with the fuel
reserve level specified by the manufacturer
6.4.3.2 As soon as the reagent tank becomes empty - Torque limiter shall be
activated when the vehicle becomes stationary for the first time after the
aforementioned condition has occurred with engine torque shall not, in any case,
exceed a constant value of:
6.5.1 General
6.5.1.5 Subject to requirements set out in section 6.1 of this chapter, any engine
system covered by this section shall retain its emission control function during all
conditions regularly.
6.5.1.7 For engine systems requiring a reagent, each separate reagent tank
installed on a vehicle shall include a means for taking a sample of any fluid inside
the tank. The sampling point shall be easily accessible without the use of any
specialised tool or device.
6.5.2.5 The instructions shall specify that use of and refilling of a required
reagent of the correct specifications when indicated is mandatory for the vehicle
to comply with the certificate of conformity issued for that vehicle or engine type.
6.5.2.6 The instructions shall state that it may be a criminal offence to use a
vehicle that does not consume any reagent if it is required for the reduction of
pollutant emissions and that, in consequence, any favorable conditions for the
purchase or operation of the vehicle obtained in the country of registration or
other country in which the vehicle is used may become invalid.
6.5.3.1 Incorrect operation of the engine system with respect to NOX emissions
control (for example due to lack of any required reagent, incorrect EGR flow or
deactivation of EGR) shall be determined through monitoring of the NOX level by
sensors positioned in the exhaust stream.
6.5.3.2 Any deviation in NOX level more than 1,5 g/kwh above the applicable limit
value given in table I of section 6.2.1 of this chapter, shall result in the driver
being informed by activation of the MI as referred to in section 3.6.5 of chapter
VIII of this part.
6.5.3.3 In addition, a non-erasable fault code identifying the reason why NOX
exceeds the levels specified in the section 6.5.3.2 shall be stored in accordance
with section 3.9.2 of chapter VIII of this part for at least 400 days or 9600 hours
of engine operation.
The reasons for the NOX exceedance shall, at a minimum, and where applicable,
be identified in the cases of empty reagent tank, interruption of reagent dosing
activity, insufficient reagent quality, too low reagent consumption, incorrect EGR
flow or deactivation of the EGR. In all other cases, the manufacturer is permitted
to refer to a non-erasable fault code “high NOX — root cause unknown”.
6.5.3.5 In the case of engine systems that rely on the use of EGR and no other
after treatment system for NOx emissions control, the manufacturer may utilise
an alternative method to the requirements of section 6.5.3.1 of this chapter for
the determination of the NOX level. At the time of type approval the manufacturer
shall demonstrate that the alternative method is equally timely and accurate in
determining the NOX level compared to the requirements of section 6.5.3.1 of this
chapter and that it triggers the same consequences as those referred to in
sections 6.5.3.2, 6.5.3.3 and 6.5.3.4 of this chapter.
6.5.4.1 For vehicles that require the use of a reagent to fulfill the requirements of
this section 6.5 of this chapter, the driver shall be informed of the level of reagent
in the on-vehicle reagent storage tank through a specific mechanical or electronic
indication on the vehicle’s dashboard. This shall include a warning when the level
of reagent goes:
Or
- Below the level corresponding to the driving distance possible with the fuel
reserve level specified by the manufacturer.
The reagent indicator shall be placed in close proximity to the fuel level indicator.
6.5.4.3 As soon as the reagent tank becomes empty, the requirements of section
6.5.5 of this chapter shall apply in addition to the requirements of section 6.5.4.2.
6.5.4.6 If the fluid in the reagent tank does not correspond to the minimum
requirements declared by the manufacturer as recorded in chapter II of this part
the additional requirements of section 6.5.4.12 of this chapter shall apply.
6.5.4.11 In the case of interruption in reagent dosing activity the measures laid
down in section 6.5.4.12 of this chapter shall apply. This is not required where
such interruption is demanded by the engine ECU because engine operating
conditions are such that the engine’s emission performance does not require
reagent dosing, provided that the manufacturer has clearly informed the approval
authority when such operating conditions apply.
6.5.4.12 Any failure detected with respect to sections 6.5.4.6, 6.5.4.10 or 6.5.4.11
of this chapter shall trigger the same consequences in the same order as those
referred to in sections 6.5.3.2, 6.5.3.3 or 6.5.3.4 of this chapter.
6.5.5.2 The torque limiter shall be activated when the vehicle becomes stationary
for the first time after the conditions of either sections 6.5.3.4, 6.5.4.3, 6.5.4.6,
6.5.4.10, 6.5.4.11 of this chapter have occurred.
6.5.5.3 Where the torque limiter comes into effect, the engine torque shall not, in
any case, exceed a constant value of:
6.5.5.4 Requirements for documentation and the torque limiter are set out in
sections 6.5.5.5 to 6.5.5.8.
6.5.5.6 The torque limiter shall be deactivated when the engine speed is at idle if
the conditions for its activation have ceased to exist. The torque limiter shall not
be automatically deactivated without the reason for its activation being remedied.
6.5.5.8 The torque limiter shall not apply to engines or vehicles for use by the
armed services, by rescue services and by fire-services and ambulances.
Permanent deactivation shall only be done by the engine or vehicle
manufacturer, and a special engine type within the engine family shall be
designated for proper identification.
This section does not apply in the case of monitoring for reagent level in the
storage tank where monitoring shall be conducted under all conditions of use.
6.5.6.2 The emission control monitoring system may be deactivated when a limp-
home strategy is active and which results in a torque reduction greater than the
levels indicated in section 6.5.5.3 of this chapter for the appropriate vehicle
category.
6.5.6.4 The incorrect operation of NOX control measures shall be detected within
four OBD test cycles as referred to in the definition given in section 6.1 of
appendix 1 of chapter VIII of this Part.
6.5.6.5 Algorithms used by the ECU for relating the actual NOX concentration to
the specific NOX emission (in g/kWh) on the ETC shall not be considered to be a
defeat strategy.
6.5.7.1 The emission control monitoring system shall be monitored for electrical
failures and for removal or deactivation of any sensor that prevents it from
diagnosing an emission increase as required by sections 6.5.3.2 and 6.5.3.4 of
this chapter.
Examples of sensors that affect the diagnostic capability are those directly
measuring NOX concentration, urea quality sensors, and sensors used for
monitoring reagent dosing activity, reagent level, reagent consumption or EGR
rate.
6.5.7.3 The torque limiter shall be activated in accordance with section 6.5.5 of
this chapter if the failure is not remedied within 50 hours of engine operation.
6.5.7.4 When the emission control monitoring system has determined the failure
has ceased to exist, the fault code(s) associated with that failure may be cleared
from the system memory, except in the cases referred to in section 6.5.7.5 of this
chapter and the torque limiter, if applicable, shall be deactivated according to
section 6.5.5.6 of this chapter.
Fault code(s) associated with a failure of the emission control monitoring system
shall not be capable of being cleared from the system memory by any scan tool.
6.5.8.1 As part of the application for type-approval provided for in section 3 of this
chapter, the manufacturer shall demonstrate the conformity of the provisions of
this section by tests on an engine dynamometer in accordance with sections
6.5.8.2 to 6.5.8.7 of this chapter.
The parent engine is selected by the manufacturer in agreement with the type
approval authority.
6.5.8.3 The testing of the emission control monitoring system consists of the
following three phases:
Selection :
Qualification :
Demonstration :
The reaction of the system (torque reduction, warning signal, etc.) shall be
demonstrated by running the engine on four OBD test cycles.
6.5.8.3.1 For the selection phase, the manufacturer shall provide the type
approval authority with a description of the monitoring strategies used to
determine potential incorrect operation of any NOX control measure and potential
failures in the emission control monitoring system that would lead either to
activation of the torque limiter or to activation of the warning signal only.
Typical examples of incorrect operations for this list are an empty reagent tank,
an incorrect operation leading to an interruption of reagent dosing activity, an
insufficient reagent quality, an incorrect operation leading to low reagent
consumption, an incorrect EGR flow or a deactivation of the EGR.
6.5.8.3.2 For the qualification phase, the NOX emissions shall be measured over
the ETC test cycle, according to the provisions of appendix 2 of Chapter III. The
result of the ETC test shall be used to determine in which way the NOX control
monitoring system is expected to react during the demonstration process (torque
reduction and/or warning signal). The failure shall be simulated in a way that the
NOX level does not exceed by more than 1 g/kWh any of the threshold levels
given in sections 6.5.3.2 or 6.5.3.4 of this chapter.
6.5.8.3.3 For the demonstration phase, the engine shall be run over a maximum
of four OBD test cycles.
6.5.8.3.4 Prior to starting the test sequence of section 6.5.8.3.3, the emission
control monitoring system shall be set to a “no failure” status.
6.5.8.3.5 Depending on the NOX level selected, the system shall activate a
warning signal and in addition, if applicable, the torque limiter at any time before
the end of the detection sequence. The detection sequence may be stopped
once the NOX control monitoring system has properly reacted.
6.5.8.5 The level of torque reduction required in section 6.5.5.3 of this chapter by
the torque limiter shall be approved together with the general engine
performance approval in accordance with this part. For the demonstration
process, the manufacturer shall demonstrate to the type-approval authority the
inclusion of the correct torque limiter into the engine ECU. Separate torque
measurement during the demonstration is not required.
— That it is possible to confirm via the OBD scan tool the presence in the
OBD computer memory of the appropriate non-erasable fault code described
in section 6.5.3.3 of this chapter and that it can be shown to the satisfaction
of the type approval authority that the scan tool cannot erase it, and,
— That it is possible to confirm the time spent during the detection sequence
with the warning signal activated by reading the non-erasable counter
referred to in section 3.9.2 of chapter VIII of this part, and that it can be
7.1 The engine installation on the vehicle shall comply with the following
characteristics in respect to the type-approval of the engine:
7.1.1 Intake depression shall not exceed that specified for the type-approved
engine.
7.1.2 Exhaust back pressure shall not exceed that specified for the type-
approved engine.
7.1.3 Exhaust system volume shall not differ by more than 40% of that specified
for the type-approved engine
7.1.4 Power absorbed by the auxiliaries needed for operating the engine shall not
exceed that specified for the type-approved engine.
8. ENGINE FAMILY
The engine family, as determined by the engine manufacturer must comply with
the provisions of ISO 16185.
In order that engines may be considered to belong to the same engine family, the
following list of basic parameters must be common:
— 2 cycle
— 4 cycle
— air
— oil
— number of cylinders
(other diesel engines with fewer cylinders than the parent engine may be
considered to belong to the same engine family provided the fuelling system
meters fuel for each individual cylinder)
— naturally aspirated
— pressure charged
— pre-chamber
— swirl chamber
— open chamber
— cylinder head
— cylinder wall
— crankcase
— pump-line-injector
— in-line pump
— single element
— unit injector
— mixing unit
— water injection/emulsion
— 3-way-catalyst
— oxidation catalyst
— reduction catalyst
— thermal reactor
— particulate trap
The parent engine of the family shall be selected using the primary criteria of the
highest fuel delivery per stroke at the declared maximum torque speed. In the
event that two or more engines share this primary criteria, the parent engine shall
If engines within the family incorporate other variable features, which could be
considered to affect exhaust emissions, these features shall also be identified
and taken into account in the selection of the parent engine.
The parent engine of the family shall be selected using the primary criteria of the
largest displacement. In the event that two or more engines share this primary
criteria, the parent engine shall be selected using the secondary criteria in the
following order:
— the highest fuel delivery per stroke at the speed of declared rated power.
Under certain circumstances, the approval authority may conclude that the worst
case emission rate of the family can best be characterised by testing a second
engine. Thus, the approval authority may select an additional engine for test
based upon features, which indicate that it may have the highest emission
level of the engines within that family.
The OBD-engine family may be defined by basic design parameters that must be
common to engine systems within the family.
In order that engine systems may be considered to belong to the same OBD-
engine family, the following list of basic parameters must be common,
9. PRODUCTION CONFORMITY
For verifying the conformity of production the following procedure as per Option1
is adopted.
To verify the conformity of production for low volume vehicles model and its
variants were less than 250 no. in any consecutive period of six months in a year,
manufacture can choose from option 1 or option 2 as listed below.
Option 1
After submission of the engine to the test agencies, the manufacturer shall not
carry out any adjustment to the engines selected.
9.1.1.1.1 Three engines are randomly taken in the series. With agreement of test
agency, engines are subject to testing either on the ESC and ELR cycles or ETC
cycle ( for Diesel engines) or only on the ETC cycle (for Gaseous engines) for the
checking of production conformity. The limit values are given in section 6.2.1 of
this chapter.
9.1.1.1.2 The tests are carried out according to appendix 1 of this chapter.
or
At the manufacturer's request, the tests may be carried out in accordance with
appendix 2 of this Chapter.
When a pass decision has been reached for one pollutant, this decision may not
be changed by any additional tests made in order to reach a decision for the
other pollutants.
If no pass decision is reached for all the pollutants and if no fail decision is
reached for one pollutant, a test is carried out on another engine (see Figure 2).
9.1.1.2 The tests will be carried out on newly manufactured engines. Gas fuelled
engines shall be run-in using the procedure defined in section 3 of appendix 2
of Chapter III of this part.
9.1.1.2.1 However, at the request of the manufacturer, the tests may be carried
out on diesel or gas engines, which have been run-in, up to a maximum of 100
hours. In this case, the running-in procedure will be conducted by the
manufacturer who shall undertake not to make any adjustments to those
engines.
or
- The pollutant emissions will be measured at zero and at "x" hours on the
first engine tested,
- The evolution coefficient of the emissions between zero and "x" hours will
be calculated for each pollutant:
- the values at zero hour multiplied by the evolution coefficient for the other
engines.
9.1.1.2.3 For diesel and LPG fuelled engines, all these tests may be conducted
with commercial fuel. However, at the manufacturer's request, the reference fuels
described in Annexure IV(F&H) of CMVR rules respectively may be used. This
implies tests, as described in section 4 of this Chapter, with at least two of the
reference fuels for each gas engine.
9.1.1.2.4 For NG fuelled engines, all these tests may be conducted with
commercial fuel in the following way:
- for HL marked engines with a commercial fuel within the H or the L range.
(0,89 ≤ Sλ ≤ 1,19).
Figure 2 (Option 1)
Schematic of production conformity testing
After submission of the engine to the test agencies, the manufacturer shall not
carry out any adjustment to the engines selected.
9.1.1.3.1 Three engines are randomly taken in the series. With agreement of test
agency, only one engine are subject to testing either on the ESC and ELR cycles
or ETC cycle ( for Diesel engines) or only on the ETC cycle (for Gaseous
engines) for the checking of production conformity. The limit values are given in
section 6.2.1 of this chapter.
9.1.1.3.2 The tests are carried out according to appendix 1 of this chapter.
or
At the manufacturer's request, the tests may be carried out in accordance with
appendix 2 of this Chapter.
When a pass decision has been reached for one pollutant, this decision may not
be changed by any additional tests made in order to reach a decision for the
other pollutants.
If no pass decision is reached for all the pollutants and if no fail decision is
reached for one pollutant, a test is carried out on another engine (see Figure 3).
Yes Series
All pollutant ≤ limit
accepted
NO
9.1.2.2 When the test agency determines that the quality of production seems
unsatisfactory an engine is randomly taken from the series and subjected to the
tests described in appendix 1 to chapter VIII of this part. The tests may be carried
out on an engine that has been run-in up to a maximum of 100 hours.
9.1.2.4 If the engine taken from the series does not satisfy the requirements of
section 9.1.2.2 of this chapter, a further random sample of four engines must be
taken from the series and subjected to the tests described in appendix 1 to
chapter VIII of this part. The tests may be carried out on engines that have been
run-in up to a maximum of 100 hours.
9.1.2.5 The production is deemed to conform if at least three engines out of the
further random sample of four engines meet the requirements of the tests
described in appendix 1 to chapter VIII of this part.
2. With a minimum sample size of three engines the sampling procedure is set so
that the probability of a lot passing a test with 40 % of the engines defective is
0,95 (producer's risk = 5 %) while the probability of a lot being accepted with 65
% of the engines defective is 0,10 (consumer's risk = 10 %).
3. The values of the pollutants given in section 6.2.1 of this chapter, after having
applied the relevant DF, are considered to be log normally distributed and should
be transformed by taking their natural logarithms. Let m0 and m denote the
minimum and maximum sample size respectively (m0 = 3 and m = 32) and let n
denote the current sample number.
4. If the natural logarithms of the measured values (after having applied the
relevant DF) in the series are x1, x2, … xi and L is the natural logarithm of the limit
value for the pollutant, then, define:
di = xi – L
and,
5. Table 3 shows values of the pass (An) and fail (Bn) decision numbers against
current sample number. The test statistic result is the ratio: dn / Vn and shall be
used to determine whether the series has passed or failed as follows:
6. Remarks
2. With a minimum sample size of three engines the sampling procedure is set so
that the probability of a lot passing a test with 30 % of the engines defective is
0,90 (producer's risk = 10 %) while the probability of a lot being accepted with 65
% of the engines defective is 0,10 (consumer's risk = 10 %).
3. The following procedure is used for each of the pollutants given in section
6.2.1 of this chapter (see Figure 2):
Let:
4. Calculate for the sample the test statistic quantifying the number of non
conforming engines, i.e. xi ≥ L:
5. Then:
- If the test statistic is less than or equal to the pass decision number for
the sample size given in Table 4, a pass decision is reached for the
pollutant;
- If the test statistic is greater than or equal to the fail decision number for
the sample size given in Table 4, a fail decision is reached for the
pollutant;
This statistical method examines the hypothesis that the population standard
deviation and mean value for an emission measured with the candidate system
do not differ from the standard deviation and population mean value for that
emission measured with the reference system. The hypothesis shall be tested on
the basis of a 5 % significance level of the F and t values. The critical F and t
values for 7 to 10 sample pairs are given in the table below. If the F and t values
calculated according to the formulae below are greater than the critical F and t
values, the candidate system is not equivalent.
The following procedure shall be followed. The subscripts R and C refer to the
reference and candidate system, respectively:
(a) Conduct at least 7 tests with the candidate and reference systems preferably
operated in parallel. The number of tests is referred to as nR and nC.
(b) Calculate the mean values xR and xC and the standard deviations sR and sC.
(e) Compare the calculated F and t values with the critical F and t values
corresponding to the respective number of tests indicated in table below. If larger
- if F ≥ Fcrit and t ≥ tcrit, then the candidate system is different from the
reference system of this Document.