Web Guiding System

Installation and
Operating Manual

CLS Pro 600

Line and Contrast Sensor

MD.323.EN.08

Translation of the Original Manual

BST eltromat International GmbH
Heidsieker Heide 53
D-33739 Bielefeld
Tel.: +49 (0) 5206 999 0
Fax: +49 (0) 5206 999 999
E-Mail: [email protected]
Internet: www.bst-eltromat.com

This documentation is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval
of the rights holder and will be pursued under civil and criminal law. Technical modifications reserved.
 Table of contents

Table of contents
1 About This Document........................................................................................ 6
1.1 What You Need to Know............................................................................................... 6
1.2 Target Group................................................................................................................. 6
1.3 Storage and Distribution ............................................................................................... 6
1.4 Meanings of the Safety Instructions and Symbols ........................................................ 6
1.4.1 Safety Instructions ........................................................................................................ 6
1.4.2 Symbols......................................................................................................................... 7
1.4.3 Operation Using Keys.................................................................................................... 7
1.5 More Detailed Information ........................................................................................... 7

2 Description ....................................................................................................... 8
2.1 General Information ..................................................................................................... 8
2.2 Intended Use................................................................................................................. 8
2.3 System Description ....................................................................................................... 9
2.3.1 System Design ............................................................................................................... 9
2.3.2 Functional Principle..................................................................................................... 10
2.4 Terms Used in this Manual ......................................................................................... 12
2.4.1 General Information ................................................................................................... 12
2.4.2 Set Position ................................................................................................................. 13
2.4.3 Measuring Range ........................................................................................................ 14
2.4.4 Search Area ................................................................................................................. 14
2.4.5 Status Bar .................................................................................................................... 15
2.4.6 Footer.......................................................................................................................... 15
2.4.7 First Edge / Second Edge............................................................................................. 15
2.5 Control Panel .............................................................................................................. 16
2.5.1 Graphic Display ........................................................................................................... 16
2.5.2 Control Panel .............................................................................................................. 16
2.6 Safety Information ...................................................................................................... 17
2.7 Laser............................................................................................................................ 19
2.8 Emissions..................................................................................................................... 19

3 Assembly ......................................................................................................... 20
3.1 Installation Site Requirements.................................................................................... 20
3.2 Sensor Installation ...................................................................................................... 20
3.2.1 General Information ................................................................................................... 20
3.2.2 Sensor with supplied holder ....................................................................................... 20
3.2.3 Installing the Sensor Using a Holder Supplied by the Customer................................. 21
3.2.4 Setting the Gap Between the Sensor and the Sensing Roller ..................................... 22
3.2.5 Turning the Control Panel ........................................................................................... 22
3.2.6 Rotating the Control Panel.......................................................................................... 24
3.3 Installing the Control Panel......................................................................................... 25
3.3.1 General Information ................................................................................................... 25
3.3.2 Dismantling the Holder ............................................................................................... 25
3.3.3 Wall Mounting ............................................................................................................ 27
3.3.4 Console Installation..................................................................................................... 31

4 Installation....................................................................................................... 35
4.1 Fitting the Cable Connections ..................................................................................... 35
4.2 Sensor ......................................................................................................................... 35
4.2.1 Enclosure Sockets ....................................................................................................... 35
4.3 Service Indicator Displays ........................................................................................... 36
4.3.1 Bus Status LEDs ........................................................................................................... 36
4.3.2 Unit Status LED............................................................................................................ 37
4.4 Setting the DIL Switches.............................................................................................. 37

5 Commissioning................................................................................................. 38
5.1 Menus ......................................................................................................................... 39

CLS Pro 600 – Line and Contrast Sensor iii

 Table of contents

5.1.1 General Information ................................................................................................... 39

5.1.2 Input Options .............................................................................................................. 39
5.1.3 Main Menu.................................................................................................................. 41
5.2 Commissioning With a Controller ............................................................................... 43
5.2.1 ekrPro Com60 ............................................................................................................. 43
5.2.2 ekr 500 Plus / ekr 500 digital ...................................................................................... 44
5.2.3 EKR 1500 / CCD Line Guider and C2M Coupler ........................................................... 44

6 Operation ........................................................................................................ 45
6.1 General Information ................................................................................................... 45
6.2 Operating Display........................................................................................................ 45
6.2.1 Setup Mode Display Window...................................................................................... 45
6.2.2 Scanning Mode Display Window................................................................................. 47
6.2.3 Status Bar .................................................................................................................... 48
6.3 Remote Control of ekrPro Com60 / ekr 500 Plus / ekr 500 digital Controllers ........... 48
6.3.1 Manual Mode.............................................................................................................. 49
6.3.2 Automatic ................................................................................................................... 49
6.3.3 Servo Center Position.................................................................................................. 49
6.3.4 Moving the Set Point Position (W-value) .................................................................... 50
6.3.5 Moving the Guiding Device......................................................................................... 50
6.3.6 Setting the Controller Gain ......................................................................................... 50
6.4 Operation.................................................................................................................... 51
6.4.1 General Information ................................................................................................... 51
6.4.2 Activating Line Setup / Edge Setup ............................................................................. 51
6.5 Standard Operation .................................................................................................... 51
6.5.1 Selecting a Job............................................................................................................. 51
6.5.2 Edge Setup Mode........................................................................................................ 52
6.5.3 Line Setup Mode ......................................................................................................... 54
6.6 Extended Operation.................................................................................................... 56
6.6.1 Change User................................................................................................................ 56
6.6.2 Job Administration ...................................................................................................... 57
6.6.3 Assigning User Levels to the Parameters .................................................................... 58
6.6.4 Setting up Quick Menus .............................................................................................. 59
6.6.5 Setup Administration .................................................................................................. 60
6.7 Main Menu Parameter Meanings ............................................................................... 61
6.7.1 Configuration .............................................................................................................. 61
6.7.2 Parameter ................................................................................................................... 68
6.7.3 Remote Control EKR.................................................................................................... 75
6.7.4 Display......................................................................................................................... 76
6.7.5 System Info ................................................................................................................. 77

7 Factory Default Settings ................................................................................... 78

7.1 Device Addresses ........................................................................................................ 78
7.1.1 Sensor Device Address ................................................................................................ 78
7.1.2 Control Panel Device Address ..................................................................................... 79
7.2 Terminator Resistors................................................................................................... 80
7.2.1 Sensor Terminator Resistors ....................................................................................... 80
7.2.2 Control Panel Terminator Resistor.............................................................................. 81
7.3 Restoring Factory Default Settings.............................................................................. 82

8 Troubleshooting / FAQ..................................................................................... 83
9 Technical Data ................................................................................................. 84
9.1 Sensor ......................................................................................................................... 84
9.1.1 Environmental Conditions .......................................................................................... 84
9.1.2 Power Supply .............................................................................................................. 84
9.1.3 Digital Inputs ............................................................................................................... 84
9.1.4 Digital Outputs ............................................................................................................ 84
9.1.5 Analogue Output......................................................................................................... 84
9.1.6 Measuring Window Cover .......................................................................................... 85

iv CLS Pro 600 – Line and Contrast Sensor

 Table of contents

9.1.7 Control Panel Interface ............................................................................................... 85

9.1.8 Weight / Dimensions .................................................................................................. 85
9.2 Control Panel .............................................................................................................. 85
9.2.1 Environmental Conditions .......................................................................................... 85
9.2.2 Power Supply .............................................................................................................. 85
9.2.3 Display......................................................................................................................... 85
9.2.4 Weight / Dimensions .................................................................................................. 85
9.2.5 Space Requirement (Details in mm) ........................................................................... 86
9.2.6 Plug Assignment.......................................................................................................... 88

10 Maintenance.................................................................................................... 90
10.1 General Information ................................................................................................... 90
10.2 Sensor ......................................................................................................................... 90
10.3 Control Panel .............................................................................................................. 90

11 Transport / Storage.......................................................................................... 91
11.1 Transport..................................................................................................................... 91
11.2 Storage........................................................................................................................ 91

12 Decommissioning............................................................................................. 92
Index................................................................................................................ 93
A Appendix 1 - Commissioning as a Stand-Alone System ..................................... 95
A1 Blockage...................................................................................................................... 95
A2 Control Signal.............................................................................................................. 95
A3 Commissioning............................................................................................................ 95
A4 Configuring the Guiding Block Output ........................................................................ 96
A5 Defining the Mounting Position .................................................................................. 97

B Appendix 2 - Saving Parameters and Loading Firmware.................................... 98

B1 Save Parameters ......................................................................................................... 98
B2 Loading Firmware ....................................................................................................... 98
B2.1 Loading Sensor Firmware............................................................................................ 99
B2.2 Loading Panel Firmware.............................................................................................. 99

C Appendix 3 - Factory Default Settings............................................................. 100

D Appendix 4 - BST eltromat STB 1 Connections ................................................ 104
D1 Installation Instructions For EMC-Wiring .................................................................. 105

E Appendix 5 - Teach-in Template ..................................................................... 107

E1 Aligning the Teach-In Template in Front of the CLS Pro 600 .................................... 108

CLS Pro 600 – Line and Contrast Sensor v

 1 About This Document

1 About This Document

1.1 What You Need to Know

These instructions help you to work with the system in a safe,
simple and successful manner.
The following instructions must be observed in order to avoid haz-
ards and incorrect operation:
■ Every user must have read these instructions in full before
working with or on the system.
■ Every user must follow the safety information in these instruc-
tions.

1.2 Target Group

These instructions are directed to all persons that work with or on
the system. The operating company of the entire system and su-
pervising personnel must also be familiar with these instructions.

1.3 Storage and Distribution

These instructions must be stored at the workplace in such a man-
ner that the user has access to them at all times.
These instructions and all other applicable documents are a com-
ponent of the product and must be handed over to the operating
company of the system.

1.4 Meanings of the Safety Instructions and Symbols

1.4.1 Safety Instructions

DANGER
Danger that will lead to death or severe injuries!
► Here you can find how to avoid the danger.

WARNING
Danger that may lead to death or severe injuries!
► Here you can find how to avoid the danger.

CAUTION
Danger that may lead to medium or minor injuries!
► Here you can find how to avoid the danger.

NOTICE
Danger that may lead to damage to assets!
There is no risk of injury.
► Here you can find how to avoid the danger.

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 About This Document 1

1.4.2 Symbols

Information that is essential for successful operation.

Information that makes operation easier.

Action requirements may include the following symbols:

›› Requirements that must be fulfilled for the action steps.
1. Requirement for you to take actions. And ...
2. …in the sequence specified.
► Requirement for you to take actions - without any certain se-
quence.

1.4.3 Operation Using Keys

Operations using the keys are indicated by the following symbols:

► Press key ①.

► Press key ① or key ②.

► Press key ① and key ② at the same time.

1.5 More Detailed Information

► Observe the accompanying documents (e.g. order confirma-
tion) for this system and the operating instructions of the en-
tire system.
The latest version of these instructions can be obtained in all
available languages at:
www.bst-eltromat.com

CLS Pro 600 – Line and Contrast Sensor 7/108

 2 Description

2 Description

2.1 General Information

WARNING
Please note:
The start-up, maintenance and installation instructions described
in this operating manual must be strictly adhered to!

You are only permitted to install and commission theCLS Pro

600line and contrast sensor after you have read the accompany-
ing operating manual. This will help to avoid hazards and prevent
the sensors from being damage due to improper installation or
operation.
Everyone working on or with theCLS Pro 600sensor must abide by
this operating manual and the safety instructions in particular.
You must read, without fail, the safety instructions given in
Chapter 2.6 of this operating manual prior to starting the installa-
tion and commissioning work!
Solely BST-eltromat staff or other persons specifically authorized
by BST-eltromat are permitted to modify or add to the firmware
of this sensor. Ignoring this warning might result in the warranty
rights being invalidated.
The settings and details shown in this operating manual (e.g. in
the display screens) are given as examples only, unless the text ex-
plicitly states otherwise.
The latest version of the operating manual for the CLS Pro 600line
and contrast sensor can be obtained via the Internet in all avail-
able languages under the following address:
http://www.bst-eltromat.com

2.2 Intended Use

The CLS Pro 600 is a microprocessor controlled line and contrast
sensor with a removable control panel. It must only be used for:
■ Guiding on continuous or interrupted printed lines
■ Guiding over continuous or interrupted printed edges
■ Web edges
The CLS Pro 600 line and contrast sensor has been designed to be
fitted in another machine or to be combined with other machines
to form a complete machine in the sense of the Directive
2006/42/EC (machine directive). Start-up of the system is forbid-
den until the user / operator has determined that the machine, in
which the system is installed, conforms to the conditions of this
directive.

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 Description 2

The CLS Pro 600line and contrast sensor is an integral part of our
BST-eltromat web guiding systems. You are only allowed to use
BST-eltromat web guiding systems to correct the position of web-
shaped materials (e.g. those made from paper, film, cardboard,
rubber, etc.). The sensor and the control panel must never in be
installed and used in potentially explosive areas.
BST-eltromat web guiding systems have been designed and built
in accordance with state-of-the-art standards and the recognized
safety regulations.
Nevertheless, its use may constitute a risk to life and limb of the
user or of third parties or damage the BST-eltromat web guiding
systems and other equipment. Therefore BST-eltromat web guid-
ing systems are only to be used if they are working correctly and
in a technically safe condition. Any part found to be working incor-
rectly must be replaced immediately. Only original spare parts are
to be used for this. Spare parts obtained from third parties cannot
be guaranteed to comply with the design and manufacturing con-
ditions and safety regulations. In this case any guarantee claims
made against the BST-eltromat web guiding system will be invalid-
ated. Only qualified personnel who have been trained on the sys-
tem are allowed to undertake any work required on the BST-eltro-
mat web guiding system (i.e. installation, commissioning, opera-
tion, maintenance, etc.). Intended use also includes adhering to
the instructions given in this operating manual. Use for any pur-
pose other than those mentioned above is considered as contrary
to the intended use. BST eltromat International GmbH does not
accept liability for any damage resulting from this type of use.

2.3 System Description

2.3.1 System Design

General Information
The CLS Pro 600 consists of the sensor and the removable control
panel.
The sensor enclosure holds the entire electronics and the control
panel and controller connections.

Sensor with Fitted Control Panel

The sensor is operated via the control panel, which is fitted to the
sensor in the factory. The control panel is pivotable.

CLS Pro 600 – Line and Contrast Sensor 9/108

 2 Description

Fig. 1: Sensor with fitted control panel

Sensor with Removable Control Panel

If necessary (i.e. if the sensor is installed in a difficult to access po-
sition on the machine) the control panel can be removed and in-
stalled in a central control console or a customer-supplied control
station. In this case the connection between the sensor and con-
trol panel is completed using a cable extension that is available as
an optional extra.

Control Panel

Sensor
Cable Extension
(2 m, 5 m, 10 m)

Fig. 2: Sensor with control panel removed

NOTICE
Please note:
The length of the connection cable between the sensor and the
control panel must never exceed 20 m (maximum).

2.3.2 Functional Principle

The sensor records the actual position of a line or a contrast trans-
ition point on the material web in automatic mode and then trans-
mits the relevant information to the interconnected controller.
The controller compares the actual recorded position against the
default set point position. A relevant correction signal will be sent
to the guiding device’s actuator if a deviation is found to exists
between the two values. The actuator will drive the guiding device
(rotating frame or swivelling roller guide) until the material web
returns to its set point position.
The CLS Pro 600 sensor can be used in the following configura-
tions:

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 Description 2

Stand-Alone Mode:

Customer's machine
controller

Sensor CLS Pro 600 BST eltromat Signal

with control panel Terminal Box1

Fig. 3: Stand-Alone Mode

Application with ekrPro Com60 controller:

CAN bus connection

(optional)
Customer's
machine
controller

Sensor CLS Pro 600 BST eltromat Signal

with control panel Terminal Box1 (optional)

Fig. 4: Application with ekrPro Com60 controller

Application with ekr 500 digital controller:

CAN bus connection

(optional)

Customer's
machine
controller

Sensor CLS Pro 600 BST eltromat Signal

with control panel Terminal Box1 (optional)

Fig. 5: Application with ekr 500 digital controller

CLS Pro 600 – Line and Contrast Sensor 11/108

 2 Description

Application with EKR 1500 / CCD line guider as CCD 2004 replacement:

EKR 1500

CAN – Module bus coupler

CCD Line Guider

Sensor CLS Pro 600

with control panel
(from software version 1.8.1)

Fig. 6: Application with EKR 1500 / CCD line guider as CCD 2004 replacement

2.4 Terms Used in this Manual

2.4.1 General Information

In principle, the windows displayed on the keyboard’s graphics
display are laid out as follows:

Fig. 7: Display Layout

① Status Bar
② Footer

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 Description 2

③ Display Area
The content shown in this area depends on the mode set-
ting. Detailed descriptions can be found in Section 6.2.1 for
the setup mode and in Section 6.2.2 for the scanning mode.

2.4.2 Set Position

The set position is the required line / contrast transfer point posi-
tion in the sensor scanning area. It can be set up in Automatic
mode using the control panel’s arrow keys (see Chapter 6.3.2).
The set point position will be indicated by a white triangledis-
played on the control panel’s screen.

Fig. 8: SET POINT Position without deviation

① Center of Measuring Range

② Contrast Quality (graphical)
③ Standard SET Position

The deviation will be faded in as plaintext during displacement of

the set position. The deviation can take positive values and negat-
ive values as well.

CLS Pro 600 – Line and Contrast Sensor 13/108

 2 Description

Fig. 9: Deviation of the SET POINT Position

④ Standard SET Position

⑤ Numeric Indication of the Deviation
⑥ Center of Measuring Range

The contrast quality will be graphically displayed in the bottom

section of the window.

2.4.3 Measuring Range

The sensor’s measuring range is 25 x 3 mm (W x H).

Fig. 10: Measuring Range

2.4.4 Search Area

The search area is a section within the measuring area. The line /
edge that has to be evaluated and controlled afterwards is located
in this section.

14/108 CLS Pro 600 – Line and Contrast Sensor

 Description 2

2.4.5 Status Bar

The actual sensor status and the controller’s actual operating
status are both displayed in the status bar. See Section 6.2.3 as
well regarding this.
The controller details are not displayed in the stand-alone version.

2.4.6 Footer
Operating help is integrated in the footer. This tells you when op-
timisations can be implemented in the displayed window or what
the actual setting of the selected parameter is and how it can be
configured.

2.4.7 First Edge / Second Edge

The edge that will be controlled afterwards can be defined for the
line scanning process. First Edge and Second Edge are both avail-
able for use as options.
The edge position on the left of the display must be used for set-
ting up the First Edge.

Fig. 11: First Edge / Second Edge

① First Edge
② Second Edge

The second edge is used for setting up the Second Edge

CLS Pro 600 – Line and Contrast Sensor 15/108

 2 Description

2.5 Control Panel

Fig. 12: Control Panel

The control panel contains all of the display and operating con-
trols needed to operate the CLS Pro 600.

2.5.1 Graphic Display

Different parameters as well as main and quick menus (depending
on the mode selected) are displayed on the control panel’s screen
during operation.
The meaning of the individual symbols is described in chapter 6.2.

2.5.2 Control Panel

Three different groups of keys are integrated in the control panel
and they have the following functions:
SETUP Keys Used to select setup mode
Used to access the menu; import the
Blue Keys: parameters or exit the parameter enter-
ing process
Used to enter settings as shown in the
Arrow Keys:
operating help page
You will find the separate key meanings listed in the table on the
following page.

16/108 CLS Pro 600 – Line and Contrast Sensor

 Description 2

Function Key Designation Description

Calls up the edge guid-
ing setup mode (only
Edge SETUP
possible in MAN
mode)
Calls up the line guid-
ing set-up mode (only
Line SETUP
possible in MAN
mode)
Setup
Used to enter settings
Mode Arrow Keys as shown in the oper-
ating help page
■ Imports the mode /
ENTER parameter settings
■ Exit the Setup mode

Aborts the parameter

ESC
entering process

Calls up or exits the

quick menus (the key
MENU must be held down for
at least 3 seconds to
call up the menu)

Right Arrow Used to enters a sub-

Key menu or parameter

Menu Pages back by one

Left Arrow
menu level (does not
Key
exit the menu)
Used to open a sub-
ENTER menu or select a para-
meter
Pages back by one
ESC menu level and might
also close the menu

2.6 Safety Information

The safety relevant information in accordance with DIN EN ISO
13857, DIN EN 349 and the industry specific accident prevention
regulations must always be taken into consideration when in-
stalling the BST-eltromat equipment in the production machine,
these include:
■ There must always be a safe distance between the BST-eltro-
mat equipment and the machinery already installed on-site,
such as machine panels, building structures, etc.

CLS Pro 600 – Line and Contrast Sensor 17/108

 2 Description

■ Connection lines between the individual system components

must be laid so that nobody can trip over them, not pulled tight
and well anchored down.
■ Ensure that there is sufficient free headroom. If the free pas-
sage is restricted, the relevant building components causing
the restrictions must be padded and a danger warning signs
must be affixed to them (yellow / black).
■ In principle, if the cable connections are (e.g. between the
sensor and sensors) disengaged then the sensor is no longer
connected to the power supply. Any infringements will result in
the warranty claim being invalidated.
■ The sensor has not been ATEX certified, i.e. it is not approved
for use in potentially explosive areas and must never be used in
them!
■ Any transport safety devices that were attached to the guiding
device must be removed prior to commissioning.

NOTICE
Please note:
Only trained specialist personnel are permitted to undertake the
assembly, installation and commissioning!

DANGER
Danger of cuts!
Never touch the edges of running material webs.

DANGER
Danger of crushing!
Never reach into the area in between the fixed lower frame and
the guiding device’s moving upper frame (rotating frame or swivel-
ling roller guide). Never reach into the area in between moving
rollers!

DANGER
Caution!
Ensure the equipment is electrically isolated before starting work.
To this end always carry out the following activities:
► Switch off.
► Prevent the device from being restarted.
► Determine that the unit is ‘voltage-free’
► Earth the unit.
► Cover or fence off any adjacent parts that are still live.

ð Only then can the relevant work be undertaken!

WARNING
Caution!
Do not use the chassis or machine frame as a climbing aid or a ste-
pladder. Do not remove any of the safety devices.

18/108 CLS Pro 600 – Line and Contrast Sensor

 Description 2

WARNING
Caution!
Actuator movements will be run by the drive even during function
checks away from the production machine and/or during commis-
sioning. The relevant safety arrangements must implemented dur-
ing performance checks! Monitor the overall safety concept of the
production machine during commissioning!

2.7 Laser
CAUTION
Please note:
A laser is used as a positioning aid when positioning the sensor.

This laser unit has been classified by the manufacturer as a Class 2

laser in compliance with DIN EN 60825-1:2001-11.
This laser will not cause eye damage, even after long radiation
periods and even if other optical tools (lenses, etc.) are used in
the beam’s path.

2.8 Emissions
The A-rated equivalent continuous sound level of the equipment
is less than 70 dB(A).

CLS Pro 600 – Line and Contrast Sensor 19/108

 3 Assembly

3 Assembly

3.1 Installation Site Requirements

The following points must be taken into consideration when
choosing the sensor and control panels locations:
■ The sensor and the control panel must be installed in a dry,
non-vibrating area and be positioned ergonomically. The oper-
ator must be able to access the control panel easily. Ensure
that sunlight or other external light sources do not cause un-
wanted reflections on the screen.
■ Strong electro-magnetic fields in the immediate vicinity of the
sensor, the control panel or the sensors can result in malfunc-
tions.
■ Take note of the permitted ambient conditions.
Temperature: 0 to max. 45 °C
Humidity: 5 - 90%, no condensation

WARNING
Sensor is not ATEX certified
• The sensor and the control panel have not been ATEX certified,
i.e. they are not approved for use in potentially explosive areas and
must never be used in them!

3.2 Sensor Installation

3.2.1 General Information

This chapter describes the procedure for installing the sensors us-
ing the holders supplied in the package or the connection options
available if using a holder supplied by the customer.

3.2.2 Sensor with supplied holder

A square holder bar has to be used with the holder supplied in the
package for the CLS Pro 600 sensor. Two sizes can be used, 25x25
mm and 35x35 mm. The holder consists of a special holding device
that enables both sizes to be used.
Fit the holding device onto the square holder bar and slide it into
the required position together with the sensor.
Now tighten up the securing bolt to clamp the holding device into
place on the square bar.
See drawing on the next page.

20/108 CLS Pro 600 – Line and Contrast Sensor

 Assembly 3

Fig. 13: Sensor with supplied holder

① Square Bar
② Fastening Screw
③ Holder Unit

3.2.3 Installing the Sensor Using a Holder Supplied by the Customer

If the sensor has been supplied without a holder, then the cus-
tomer must provide a relevant securing device. Securing threads
are available at the sensor enclosure for this purpose. The connec-
tion sizes can be found in the following drawing.

Fig. 14: Installing the Sensor Using a Holder Supplied by the Customer

① M6 / 7 deep securing threads for securing holder provided

by customer (on both sides)

CLS Pro 600 – Line and Contrast Sensor 21/108

 3 Assembly

3.2.4 Setting the Gap Between the Sensor and the Sensing Roller
The optimum gap between the sensor and the sensing roller can
be set up using the measuring window protective packaging.

Please note:
The measuring window protective packaging is an integ-
ral part of the overall packaging!

In this case you must attach the protective packaging to area

around the sensor enclosure’s measuring window.
Slide the sensor along in the sensing roller direction until the pro-
tective packaging lies up against the sensing roller (see drawing).
Pull the protective packaging out to one side afterwards.

Fig. 15: Setting the Gap Between the Sensor and the Sensing Roller

① Sensor Enclosure
② Protective Packaging
③ Scanning Roller

3.2.5 Turning the Control Panel

The control panel can be mounted on the sensor in four different
positions (each one offset by 90° from the other) (see diagram).

Fig. 16: Turning the Control Panel

The sensor is prepared for installation in position ① when de-

livered from the factory.

22/108 CLS Pro 600 – Line and Contrast Sensor

 Assembly 3

The control panel mounting position must be altered accordingly

if the sensor’s control panel cannot be operated correctly due to
the existing installation situation. The relevant procedure is de-
scribed in the following.

Fig. 17: Fastening Screws

⑤ Fastening Screws

1. Unscrew the four control panel fastening screws.

2. Carefully pull the control panel upwards and away from the
sensor.
3. Turn the control panel into the required position (see illustra-
tion above).

Fig. 18: Cut-out

⑥ Cut-out

CLS Pro 600 – Line and Contrast Sensor 23/108

 3 Assembly

4. Take note of the cable guide for the connecting cable. Do not
crush or clamp the cable. There is a cut-out in the control
panel’s enclosure and the cable should be fed out through it.
5. Use the four securing screws to attach the control panel to the
sensor.

3.2.6 Rotating the Control Panel

The control panel can be rotated on the supporting ring (see
drawing in chapter 2.3.1).

Fig. 19: Rotating the Control Panel

1. Therefore unscrew the control panel ① from the mounting

plate ② and remove it. After that loosen the fastening screws
of the mounting plate ③. Now rotate the mounting plate in
the desired direction ④.
2. Afterwards tighten the fastening screws ③ again and screw
the control panel ① onto the mounting plate ②.

NOTICE
Caution!
Don’t crush or clamp the connecting cable!

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3.3 Installing the Control Panel

3.3.1 General Information

This Chapter describes the procedure for installing the control
panel when using the sensor with control panel removed.

Please note:
Strong electro-magnetic fields in the immediate vicinity
of the control panel can result in malfunctions. You must
ensure that the control panel is not mounted close to
components that use mains power or power lines when
installing in a control console or a control station. Always
maintain a minimum clearance of 100 mm!

Installation Versions
The control panel enclosure enables the following installation ver-
sions to be used:
1. Wall installation
The control panel is secured to a level surface. Procedure: See
chapter 3.3.3.
2. Console installation
The control panel is installed in an existing on-site control con-
sole or a control station. Procedure: See chapter 3.3.4.

Please note:
A CLS Pro 600 securing kit, which is available as an op-
tion, is needed to install the control panel in a control
console (BST eltromat Order-No. 133 459).

Cable Extension
An optional cable extension is needed to connect the control
panel to the sensor. Cable extensions are available in the follow-
ing lengths:
Cable length BST eltromat Order-No.
2m 131 993
5m 131 994
10 m 131 995

Please note:
It is also possible to combine different cable lengths. The
maximum permitted full length of 20 m between the
sensor and the control panel must never be exceeded!

3.3.2 Dismantling the Holder

The holder must be removed before the control panel and holder
can be removed.

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Fig. 20: Dismantling the Holder

① Sensor Enclosure
② Fastening Screws
③ Holder

1. Unscrew the holder’s securing screws in the enclosure.

2. Pull out the holder.
3. The next procedures depend on the type of installation. Refer
to section 3.3.3 for a wall mounting or section 3.3.4 for a con-
sole mounting.

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3.3.3 Wall Mounting

Securing Hole Diagram

Fig. 21: Control Panel Enclosure

Preparations:

Fig. 22: Unplug the connecting cable

① Control Panel Connecting Cable

② Plug X100

1. Unplug the plug ② of the control panel connecting cable ①

from the sensor (plug X100).

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Fig. 23: Unscrew the securing screws of the holder

③ Fastening Screws
④ Plug

2. Unscrew the holder’s four securing screws ③ from the sensor

enclosure.

Fig. 24: Remove holding ring and control panel

⑤ Holding Ring

3. Pull the holding ring ⑤ and control panel sideways out of the
groove in the sensor enclosure.

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Fig. 25: Unscrew the securing screws

⑥ Mounting Plate
⑦ Control Panel
⑧ Fastening Screws

4. Unscrew the four control panel securing screws ⑧ and put

them aside. These screws will be needed for the wall mounting
later on.
5. Pull the control panel ⑦ out of the mounting plate ⑥. Now
pull the connecting cable and the plug carefully through the
cut-out in the mounting plate.

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Assembly:

Fig. 26: Mount the control panel

① Fastening Screws
② Cable (do not crush or clamp)

1. Fit the M3 threads in the holes as shown in the securing screw

hole template.
2. Use the four M3 screws to screw the control panel on. The four
hexagon screws that secured the control panel to the sensor
when the unit was delivered can be used for this.
3. Use the optional extension cable to connect the control panel
to the sensor.
4. Plug the extension cable connector into the sensor’s X100
socket.

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3.3.4 Console Installation

Installation Cut-Out:

Fig. 27: Installation cut-out

Preparations:

Please note:
A securing kit, which is available as an option, is needed
to install the control panel in a control console (BST eltro-
mat Order-No. 133 459).

Fig. 28: Pull out the plug

① Control Panel Connecting Cable

② Plug X100

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 3 Assembly

1. Unplug the control panel connecting cable from the sensor

(plug X100).

Fig. 29: Unscrew the securing screws

③ Fastening Screws
④ Plug

2. Unscrew the four control panel securing screws and put them
aside. These screws will be needed for the console mounting
later on.

Fig. 30: Take off the control panel

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 Assembly 3

⑤ Holding ring with mounted control panel

3. Pull the control panel out of the mounting plate. Pull the con-
necting cable and the plug carefully through the hole in the
mounting plate.
Assembly:

Fig. 31: Installing the control panel

① Threaded Pins
② Securing Plates

1. Cut out the section.

2. Carefully push the control panel into the cut-out section.
3. Use two of the securing screws to screw the two securing
plates (part of the installation kit) onto the back of the control
panel. The four hexagon screws that secured the control panel
to the sensor when the unit was delivered can be used for this.

Fig. 32: Top View

③ Threaded Pin
④ Securing Plate
⑤ Control Panel

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4. Screw the four threaded pins into the securing plates until the
control panel is held firmly in place.
5. Use the optional extension cable to connect the control panel
to the sensor.
6. Plug the extension cable connector into the sensor’s X100
socket.

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4 Installation

4.1 Fitting the Cable Connections

WARNING
Caution!
All connecting cables must be laid without being tight and you
must ensure that there is no danger of anyone tripping over them.

1. Cable connections between the specific units (sensor, sensors,

actuator, etc.) must comply with the connection diagram.
2. Tighten up the securing screws in the plugs.
3. Ensure that the voltage supply has the correct potential equal-
isation in accordance with the local regulations.

4.2 Sensor

4.2.1 Enclosure Sockets

Fig. 33: Connections

Enclosure plug / socket Function Remark

Control panel connection

x100
(Plug)

Controller Connection
x101
(Socket)

■ Analog O/P 0 - 10 V
I/O Connection ■ External lighting , trigger O/P,
(optional: Terminal Box BST eltro- +12 V / 5 mA
x80 mat STB 1) connection box with ■ External lighting, switched
terminal strip for onsite connec- against +24 V
tions; see appendix 4 for layout ■ Error O/P, switched
against +24 V

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 4 Installation

4.3 Service Indicator Displays

There are 3 service LEDs fitted on the sensor enclosure and they
have the following significances:

Fig. 34: Service Indicator Displays

4.3.1 Bus Status LEDs

LED Name Status Bus designation Meaning

The unit is in the initialization phase. No
OFF STOPPED
data transfer can take place.
The device is in PREOPERATIONAL mode.
H1 RUN
FLASHING PREOPERATIONAL The initialisation process is complete.
The device can be started.
ON OPERATIONAL The unit is in OPERATIONAL mode.
The device is functioning properly. There
OFF NO ERROR
is no error present.
H2 ERR FLASHES 3x SYNC ERROR No SYNC message is received.
The interface controller is in Bus OFF
ON BUS OFF
mode.

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4.3.2 Unit Status LED

LED Name Status Meaning

OFF The unit is in an undefined state.
H3 PROG FLASHING The unit program is running correctly.
ON The unit is in an undefined state.

4.4 Setting the DIL Switches

The S4 DIL-switch is used for making application specific settings.
DIL Meaning
Switch
S4.1 Not used at the moment
S4.2 Not used at the moment
S4.3 Not used at the moment
Sets the sensor up as a stand-alone system. In this
S4.4 =
case the sensor is used as the NMT master and bus
ON
system sync generator.
S4.4 = Set up the sensor to work with ekrPro Com60 / ekr 500
OFF Plus / ekr 500 digital / EKR 1500 / CCD Line Guider.

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 5 Commissioning

5 Commissioning
NOTICE
Caution
Only qualified and trained personnel are permitted to undertake
the commissioning!

DANGER
Danger from the power supplies!
You are only allowed to open the sensor or other components if
the power supplies have been switched off!

Requirements:
■ The web guiding system has been fully wired in, i.e. the cable
connections between the specific web guiding components
have been made.
■ The sensor is connected to the power supply.
■ The sensor switches (see 4.4 and 7.1.1) and the panel (see
7.1.2) have been set up for the appropriate application.
■ The following information window will be superimposed on the
screen if the panel cannot make bus contract with the sensor:

The following are displayed:

■ The panel’s node number on the bus (Commander Node)
■ The synchronization status (SYNC)
■ The module status (Modulstate)
■ Whether the sensor has been detected on the bus (Sensor
at ...)
■ Whether the terminator resistor has been set up (Resistor)
There must always be one sensor and one panel with correspond-
ing nodes present on the bus (e.g. sensor = 41 and panel = 111) so
that the system can work correctly. If the sensor is not detected
then this will be indicated, as the bus connection has not been
made. Always check the connection cable and the plug in this
case. Furthermore, you can also read whether the terminator res-
istor has been set up correctly or not.

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5.1 Menus

5.1.1 General Information

Setting up and operating the sensor are menu-controlled pro-
cesses. The menus differ between:
■ Main Menu
■ Quick Menu
■ Setup Mode
All of the parameters that are needed to set up the sensor are in-
cluded in the main menu. The structure is a hierarchal structure.
The parameters are user organized, i.e. you can assign any para-
meter to a user level. In this case only the parameter that the
logged-on user has access rights to will be displayed. (see Section
6.6 “Expanded Operation“ as well).
Parameters that are required for the respective application can be
assembled in the quick menu. This gives you direct access. Assign-
ing the quick menu is covered in Section 6.6.4.
Setup mode enables you to set up the job specific parameters for
the material and define the guiding mode (line / edge).

5.1.2 Input Options

Entries must be made in different sections of the menus; select
the entries from the options list or activate the functions. The
changes are made as follows:

■ Direct via the entry screen. The positions ① that have to be

changed will flash.
Or

■ In the footer. The selected parameter is displayed showing the

current setting here. The current setting ② will flash, which is
the indication that adaptation is needed here.
Alphanumerical / Numerical Entries:
Proceed as follows to make direct entries in the input screen:

›› The positions that have to be changed will flash.

1. Use the up or down arrow keys to select the required num-
ber / the required letter. The numbers 0 - 9 will be displayed
first and then the alphabet from A - Z.
2. Press ENTER to confirm the selected number / selected letter.
3. If the entry consists of several places then you must use the
right arrow key to select the next place. The entry must now
be made as described above.

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 5 Commissioning

Proceed as follows to make an entry in the footer:

›› The positions that have to be changed will flash.
1. Use the up or down arrow keys to select the required num-
ber / the required letter. The numbers 0 - 9 will be displayed
first and then the alphabet from A - Z.
2. Press ENTER to confirm the selected number / selected letter.
3. If the entry consists of several places then you must use the
right arrow key to select the next place. The entry must now
be made as described above.
Option List:
An entry from a default list can be selected from an option list.
Example:
1. Select the required parameter.

2. Confirm the selection by pressing ENTER. This will open up the

settings window.
3. Use the up / down arrow keys to scroll through the entries dis-
played in the list. Press ENTER to confirm the selected entry.
The entry will be imported.
Checkbox:
The associated parameter can be activated or deactivated using
the checkbox.
Example:
1. Select the required parameter. The current status will be dis-
played in the footnote at the bottom of the setting up window.
2. Use the up / down arrow keys to activate T or deactivate £ the
function.

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5.1.3 Main Menu

The menu contains all of the parameters needed to run the
sensor.
Navigating Around the Main Menu:
Use the arrow-keys to navigate within the main menu.
The selected entry will be displayed with a highlighted back-
ground. The entire main menu cannot be displayed in a single win-
dow. The window will scroll down automatically when the bottom
of the window is reached. The menu displayed in the window will
be moved upwards automatically when scrolling downwards and
downwards when scrolling upwards.
Press ENTER to confirm the parameter or sub-menu selection.
Press the ESC key to cancel the entry.
General Information
The separate menu section descriptions assumes that the menu
has already been called up.
Opening the menu will only be displayed once. Follow this proced-
ure before you start to edit the specific parameters.
1. Hold the MENU key on the panel down for at least 3 seconds.

2. The main menu will be displayed in the footnote at the bottom

of the screen. Select the enter m… entry here (will have a
green border around it) and then confirm the selection by
pressing ENTER.

3. This menu will be displayed. You can now select and optimise
the parameter that you need (see Section 6.7 as well).
Entering the Path:
The relevant path going to the description of a specific main menu
section will be displayed alongside the description. Only the relev-
ant window will be displayed in the actual description.
Example:
Proceed as follows to set up the sensor parameters:

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1. Log on as Admin.
2. Open the main menu first.

3. Now select the configuration sub-menu.

4. Select sensor and then open the setting up window.

ð The path details will then be displayed in the description

\configuration\sensor.

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Menu Structure:

Section 6.6.1 | Access password level: operator

Section 6.7.1 | password level: administrator

(System in setup mode)

Section 6.7.2 | Access password level: operator / maintenance

(System in setup mode)

Section 6.7.3 | Access password level: operator

Section 6.7.4 | Access password level: maintenance

(System in setup mode)

Section 6.6.5 | Access password level: operator

Section 6.7.5 | Access password level: operator

Fig. 35: Menu Structure

Access to the different menus and sub-menus depends on the as-

signment to the password levels.
You will find the assignment according to the factory default set-
tings in appendix A3. You can adapt those assignments. The pro-
cedure is described in section 6.6.3.
Explanations for the specific menu sections can be found in Sec-
tion 6.7‚ Signification of the main menu parameters.

5.2 Commissioning With a Controller

5.2.1 ekrPro Com60

See Quick Reference Guide:
Web guiding system ekrPro Com60 with CLS Pro 600
(MD.337.01.xx).

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5.2.2 ekr 500 Plus / ekr 500 digital

See Quick Reference Guide:
Web guiding system ekr 500 Plus/digital with CLS Pro 600
(MD.341.01.xx).

5.2.3 EKR 1500 / CCD Line Guider and C2M Coupler

See Quick Reference Guide:
Web guiding system EKR 1500 with CLS Pro 600 and C2M module
(MD.351.01.xx)

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6 Operation

6.1 General Information

If the sensor will be used an integral part of a projected BST eltro-
mat system then the standard configuration has already been
completed. However, the onsite set-up (line or edge) still has to
be undertaken. If required or if necessary, you can:
■ Create a quick menu
■ Create and save a job specific configuration.
The procedure for this part is given in Section 6.5 Standard opera-
tion.
If the sensor is changed onsite (with or without the panel) then a
new component optimisation is required. Parameter settings
might have to be remade. Optimising the specific parameters and
their significance are described in Section 6.6 Expanded operation.

6.2 Operating Display

The CLS Pro 600 screen display depends on the mode that the
sensor will be working in. We differentiate between setup mode
and scanning mode. The menu can be called up from either
mode. However, access to the specific sub-menus is differs.

6.2.1 Setup Mode Display Window

The sensor settings are made via the guiding job in setup mode.
The parameters needed for the setting up will be displayed using
graphic symbols and numerical values on the control panel screen.
You will find the meaning for the individual symbols in the follow-
ing illustration.

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Fig. 36: Setup Mode Display Window

① Status Bar: Shows you which modes the sensor and the con-
troller are working in. See Section 6.2.3 as well.
② Sensor details
③ Current operating mode (controller)
④ Measuring Area: Shows the edges / lines lying in the meas-
uring area and marks the selected edge / line.
⑤ Numerical contrast quality details
⑥ Possible Contrasts: Contrast quality of the edges / lines ly-
ing in the searched area graphically displayed.
⑦ Operating Help: Operating help has been integrated in the
footer. This shows you how the optimisation can be run in
the displayed window.
⑧ Pre-select the Setup Functions: by using the up / down ar-
row keys. Activated in the standard settings are:

Move search area and

Change size of search area.

Other functions are being prepared.
⑨ Runs the settings for the selected function
⑩ Import the settings by pressing the ENTER key
⑪ In setup mode the background is blue.

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6.2.2 Scanning Mode Display Window

Fig. 37: Scanning Mode Display Window

① Status Bar: Shows you which modes the sensor and the con-
troller are working in. See Section 6.2.3 as well.
② Current operating mode (controller)
③ Numerical contrast quality details
④ Measuring Area: Shows the tested edge / line and displays
the standard set point.
⑤ Contrast: Contrast quality of the tested edge / line is graph-
ically displayed.
⑥ Operating Help: Operating help has been integrated in the
footer. This shows you how the optimisation can be run in
the displayed window.
⑦ Pre-selects the ekrPro Com60 mode and other remote con-
trol functions
⑧
Set Point Adjustment (W)
in AUTO mode

Move guiding device left / right (mot)

in MAN mode

Background Colours Meaning

The background will flash red if

an error occurs (line or edge not
detected), regardless of the
mode being used.

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Background Colours Meaning

The background is green in

automatic mode (controller).

6.2.3 Status Bar

The current statuses that the sensor is in are displayed in the
status bar as well as the controller’s current operating mode (ex-
cept for stand-alone mode).
Icon Meaning

Sensor in edge mode

Sensor in line mode

Sensor in setup mode

Sensor in stand-alone mode

Sensor transmitting an interlock

Sensor has not detected a valid edge

Controller has activated Watchdog edge 1

Controller has activated Watchdog edge 2

Controller is in manual mode

Controller is in automatic mode

System is in servo-center position (SC mode)

No controller detected on the bus

6.3 Remote Control of ekrPro Com60 / ekr 500 Plus / ekr 500 digital Controllers
The sensor’s panel enables the controller to be controlled re-
motely. In this case the remote control function must be activated
beforehand.

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 Operation 6

► Check this setting. Log on as Admin and call up the main menu
afterwards and then select the \\configuration\remote control
ekr sub-menu. The enable remote control function must be ac-
tivated.

6.3.1 Manual Mode

Setup and system configuration is carried out in this mode.
1. Use the up or down arrow keys ① to select the operating
mode Manual. The selected mode ② will be displayed with a
green border around it.

2. Press ENTER to confirm your selection.

The current mode will be displayed in the top right corner of the
screen ③. The sensor will switch over to the operating mode
Manual.

6.3.2 Automatic
Automatic material web controlling is carried out in this mode, de-
pending on the scanning mode that was selected (edge or line).
1. Use the up or down arrow keys ① to select operating mode
Automatic. The selected mode ② will be displayed with a
green border around it.

2. Press ENTER to confirm your selection.

3. The current mode will be displayed in the top right corner of

the screen ③. The sensor will switch over to the operating
mode Automatic.

6.3.3 Servo Center Position

The material web will always be kept in the servo-center position
in this mode.
1. Use the up or down arrow keys ① to select servo center posi-
tion. The selected mode ② will be displayed with a green bor-
der around it.

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2. Press ENTER to confirm your selection.

3. The current mode will be displayed in the top right corner of

the screen ③. The sensor will switch over to the mode servo
center position.

6.3.4 Moving the Set Point Position (W-value)

Use the left / right arrow keys ① in automatic mode to adjust
the set point.

6.3.5 Moving the Guiding Device

Use the left / right arrow keys ① in manual mode to move the
guiding device to the left or right.

6.3.6 Setting the Controller Gain

›› You must be logged on as Admin.
► The controller gain can be reset via the \\configuration\re-
mote control ekr\gain factor XP parameter.

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6.4 Operation

6.4.1 General Information

DANGER
Danger of cuts!
Never touch the edges of moving material webs! You are only al-
lowed to run setup when the production machine is stopped.

The guiding mode is determined and an automatic equalization to

the characteristics of the material that has to be scanned is run
during the setup.

6.4.2 Activating Line Setup / Edge Setup

Use the setup keys to select the type of setup (line or edge) that
you want to use.

NOTICE
Caution!
Setup can only be run when the controller is in MAN or SC mode.

6.5 Standard Operation

Certain settings, i.e. the so-called jobs, have been set up in the
main menu for the current applications (e.g. slitter, etc.). All of the
necessary basic settings will be implemented when the required
job is selected. You only have to enter the necessary set-up (edge
or line) for the work. The system is now ready for operation.

6.5.1 Selecting a Job

Jobs are loaded via the \\parameter\jobs\choose job\load job
menu.
The following selection window will be displayed. You can select
between the jobs entered in the factory here.
Job Name Meaning / Function
DEFAULT Resets the default factory settings
These settings are used when a coloured line has
COLORED
to be tracked and it lies in a field with changing
LINE
conditions.
This setting must be used if lines with a width of
SMALL LINES
less than 0.5 mm have to be scanned.
Select this setting if very constant measuring and
printing conditions are present, regardless of
STRICT
whether there is a lot of noise present in the field.
CHECK
In this case the system will block it relatively
quickly, but the danger of latching on to contrast

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Job Name Meaning / Function

caused by noise is minimal. Use, for example, if
there are large breaks in the line (ratio between
the broken and usable signal > 20%).
Select this setting if extremely poor measuring
conditions are present (uneven web running,
changing print quality, etc.) but no noise spikes.
VERY TOLER- The number of blocking actions undertaken will be
ANT kept to a minimum in this case. Use, for example,
when the color of the edge being scanned changes
frequently or if the print in alignment mode is un-
even.
If you are unable to enter any of these settings for your applica-
tion you can use the relevant settings to create your own jobs.
The procedure is described in Section 6.6.2.
If you have changed over to setup mode or if the set-up line or
set-up edge keys are pressed again in setup mode, then the cur-
rently loaded job ① will be displayed on the screen for 2
seconds.
If it is not displayed, then the system will be operated using the
machine default values or manual modified parameters, which
have not been assigned to a job.

6.5.2 Edge Setup Mode

1. Use the arrow keys ① to select MAN mode.
2. The selected mode will be displayed with a green border
around it. Confirm the selection by pressing ENTER. The current
mode will be displayed in the top right of the screen ③.
3. Press key SETUP EDGE ②
The LED inside the SETUP key will illuminate. The LED inside
the ENTER key will flash. The sensor light will be switched on
and it will flash. The laser is switched on and the laser line ④
will be visible simultaneously.

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Fig. 38: Edge Setup Mode

4. Use the laser line ④ to position the sensor on the edge to be

scanned.
5. Use the mechanical adjustment device to fix it in position. The
edge with the best contrast will be selected automatically by
the system. In this case it is edge K1.
6. If the pre-selected edge is to be used for the controlling, then
no other settings have to be entered. Press the ENTER button.
The LEDs inside the ENTER and SETUP keys will be extin-
guished. The display will change over from setup mode to scan-
ning mode.
7. If edge K2 has to be used for the guiding then the arrow keys
must be used to define the search area. In this case you must
select define search area ⑤ and set up the size of the search
area accordingly. Press the ENTER button. The LEDs inside the
ENTER and SETUP keys will be extinguished. The display will
change over from setup mode to scanning mode.
8. Press the ENTER button. The system will now switch back to
AUTO mode (operating mode).
ð The edge setup is finished.

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6.5.3 Line Setup Mode

1. Use the arrow keys ① to select MAN mode.
2. The selected mode will be displayed with a green border
around it. Confirm the selection by pressing ENTER. The current
mode will be displayed in the top right of the screen ③.
3. Press LINE SETUP ②.
The LED inside the SETUP key will illuminate. The LED inside
the ENTER key will flash. The sensor light will be switched on
and it will flash. The laser is switched on and the laser line ④
will be visible simultaneously.

Fig. 39: Line Setup Mode

4. Use the laser line ④ to position the camera on the required

line.
5. Use the mechanical adjustment device to fix it in position. The
line with the best contrast will be selected automatically by the
system. In this case it is line L1.
6. If the automatically pre-selected line is to be used for the con-
trolling, then no other settings have to be entered. Press the
ENTER button. The LEDs inside the ENTER and SETUP keys will
be extinguished. The display will change over from setup mode
to scanning mode.

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7. If line L2 has to be used for the guiding then the arrow keys
must be used to define the search area. In this case you must
select the search area position and then the search area size
functions ⑤ and then define the search area. Press the ENTER
button. The LEDs inside the ENTER and SETUP keys will be ex-
tinguished. The display will change over from setup mode to
scanning mode.
8. Press the ENTER button. The system will now switch back to
AUTO mode (operating mode).
ð The line setup is finished.

LK1 LK2 Area Tracking:

If the conditions are present, as shown in the example, then the
displayed pre-selection will be used for the standard settings.
This can result in the controller producing unclean web guiding,
due to the unevenness of LK1.

The Area-Tracking will have to be used in this case. Only one edge
(LK2) will be tracked, but this will be compared by checking the
color of an area alongside the edge. This will enable the noise
spikes to be suppressed and prevent the system from jumping
around.
LK1 can no longer be included, as the search area has been re-
duced. The search area is displayed here. We recommend that the
setting is made so that the left edge ① of the search area ② lies
approx. over half of the smallest point ③ in the line. The area
that has to be checked must always lie on the side of the edge on
which the crosshairs lie.

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④ Search Area Limit (Left Edge)

⑤ This edge will be tracked.

The panel display will look like it is shown in the figure on the left.
If the search area is enlarged then the are that has to be checked
will be enlarged automatically. Normal line tracking using two
edges will be resumed automatically as soon as a second edge is
detected inside the search area.
Fig. 40: Display of area tracking

6.6 Extended Operation

The system parameters are saved in the main menu. The menu
structure is shown in Section 6.1.3.
You can run the required optimisation from here if the pre-con-
figured settings cannot be fully used for a specific type of ma-
chine.

Caution!
The settings must be entered in setup mode.

The meanings of the specific parameters are described in the fol-

lowing.

6.6.1 Change User

Use this parameter to assign or change the user level in a dialog
window. Different setting up options are available, but they de-
pend on the user level. Which parameter a user can adapt and
which functions he can use are defined in the configuration menu
(see Configuration section). Assignments have already been set-up
in the factory (see factory default settings). However, the system
should be created so that the user only has to log on as the ad-
ministrator, in order to run a complete commissioning process.
Implement any relevant adaptations necessary when you assign
user levels to the specific parameters (see Section 6.6.3)
The procedure for selecting the user levels is described in the fol-
lowing, e.g. for commissioning or operating.
1. Mark the change user entry and press ENTER to confirm it.

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2. Define the user levels in the following dialog window. The fol-
lowing are available for use:
① Operator (no password)
② Maintenance (password = 00001)
③ Administrator (password = 00002)
3. Use the up or down arrow keys to select the required level and
then press ENTER to confirm it.
4. You will be asked to enter a password afterwards. Enter a valid
password here and then press ENTER to confirm it.
ð You are now logged into the selected user level. You can
now adapt the parameters that can be accessed from this
level.

6.6.2 Job Administration

It might be necessary to enter different measuring settings due to
the variety of materials and print images processed in the differ-
ent applications. A relevant measuring parameter set, consisting
of material and/or job specific parameters can be saved as a Job.
These jobs can be called up whenever necessary. This enables you
to set up repeat jobs quickly and without any errors. Certain basic
jobs have already been pre-configured in the factory and are avail-
able under the \\parameter\jobs\choose job\load job menu (see
Section 6.5.1 as well).
Saving a Job:
Proceed as follows if you want to create specific jobs for the ap-
plication:
1. Set up the necessary parameters first.
2. Select the \\parameter\jobs\save job menu afterwards. An
entry screen will be displayed, in which you can use the arrow
keys to enter the job name.
3. Press ENTER to confirm your entry. The settings will be saved
under this name in the job list.
Selecting a Job:
1. Call up the \\parameter\jobs\choose job\load job menu. The
selection list of existing jobs will be displayed on the screen.
2. Use the up / down arrow keys to select the job that you want
and then press ENTER to confirm your selection.

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ð The selected job will be loaded. A relevant information win-

dow will be displayed after the loading has been completed
successfully.
Deleting a job:
A saved job that is no longer wanted can be deleted.
1. Call up the \\parameter\jobs\choose job menu. A selection list
of saved jobs will be displayed.
2. Use the up / down arrow keys to select the job that you want
to delete and then press ENTER to confirm your selection.
ð The job will be deleted.

6.6.3 Assigning User Levels to the Parameters

Access rights can be assigned to specific parameters via the \\con-
figuration\edit menu configuration sub-menu, i.e. only those
holding access rights can access parameters that have been as-
signed a user level.

Caution!
The \\configuration\edit menu configuration sub-menu
can only be called up in setup mode and you have to be
logged on as Admin. A relevant information window will
be opened up if you try to call it up from scanning mode
(see screenshot on the left).

Procedure:
► Call up the \\configuration\edit menu configuration sub
menu. The dialog window is sub-divided into the following sec-
tions:
① Parameter Display
② Assigned User Levels
③ Footer with User Help
ð Only the parameters that the current user hold access rights
to will be displayed in the parameter screen.
Assignment:
1. Use the up / down arrow keys to select the parameter that you
want to optimise and then press ENTER to confirm your selec-
tion.
2. The associated editing window will be opened. The time [ms]
parameter window is used as an example here.
3. Now select access at level. You can now define the user level in
the option field on the right that will enable users to view / use
this parameter. Confirm the entry by pressing ENTER.
4. The display will return to the configuration screen.
ð The relevant symbol will be displayed in the user level
column.

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Symbol definitions are as follows:

Symbol User Level
Operator
Maintenance
Administrator
BST eltromat Support

6.6.4 Setting up Quick Menus

Parameters that are required for the current application can be
assembled in the quick menu. 15 places can be assigned. The dis-
played sequence is determined by the numbering (no slot). A
known weighting can be used here. The entries with the highest
numbers (slot places) will be ignored if there are more than 15
entries.
Procedure:
► Call up the \\configuration\edit menu configuration submenu.
The dialog window is sub-divided into the following sections:
① Parameter Display
② Entry defining if the parameter will be displayed in the
quick menu or not.
③ Footer with User Help
ð Only the parameters that the current user hold access rights
to will be displayed in the parameter screen.
Assignments:
1. Use the up / down arrow keys to select the parameter that you
want to optimise and then press ENTER to confirm your selec-
tion.
2. The associated editing window will be opened. The time [ms]
parameter window is used as an example here.
3. Now select quickmenuslot. You can now select from the option
field on the right if, when and in which place this parameter
will be displayed in the quick menu. Confirm the entry by press-
ing ENTER.
ð The display will return to the configuration screen. The entry
will be displayed with the symbol ④ in the quick menu
column.
You can easily call up the quick menu whilst working just by press-
ing the MENU key. However, there must be at least one para-
meter selected for the quick menu. Otherwise it is virtually deac-
tivated.

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6.6.5 Setup Administration

It might be necessary to enter different settings and paramet-
erisations due to the variety of materials and print images pro-
cessed in the different applications.
After having finished setup and configuration of the sensor, the
setup administration offers the opportunity to save the entire
setup of the sensor and recall it if required. This enables you to set
up repeat jobs quickly and without any errors.

6.6.5.1 Saving a Setup

To save the setup of the sensor, please do the following:
1. Finish the setup and switch the sensor to measuring mode.
2. Select the \\setup slots\save setup menu afterwards. A list
containing 32 setup slots appears.
3. Select an empty setup slot using the arrow keys. Occupied slots
are to be recognised by the designation (*used*) following the
name of the respective slot.
4. Press ENTER to confirm your entry. The setup is saved to the
selected slot know.
5. If you have selected a slot that is already in use, the warning
message file exists is displayed. If you actually want to over-
write this slot, press ENTER know. If you do not desire to over-
write the slot, please cancel this procedure by pressing ESC.

6.6.5.2 Loading a Setup

To load a setup, please do the following:
1. Select the \\setup slots\load setup menu. A selection list of all
saved setups will be displayed.
2. Select the desired setup using the arrow keys.
3. Press ENTER to confirm your selection. The system instantly
switches to measuring mode and starts working.

If the setup was successfully loaded, the name of the activated

slot is shown in the display for a short time as soon as measuring
mode is activated.
The message active slot: extern is shown if a setup has been
loaded via interface (c2e) and not from the internal slot memory.

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If an error occured during the loading process, the following sym-

bol is displayed in the display header:
The loading error may have the following reasons:
■ File does not exist (access via external interface).
■ File is corrupted (e.g. system has been shut down during saving
procedure; here the setup has to be repeated and saved again
to the respective slot).
■ Externally loaded setup is corrupted (setups can be loaded via
interface (c2e) independently of the internal slots).

6.6.5.3 Deleting a Setup

If you want to delete one of the saved setup, please do the follow-
ing:
1. Select the \\setup slots\delete setup menu. A selection list of
all saved setups will be displayed.
2. Select the setup to be deleted using the arrow keys.
3. Press ENTER to confirm your selection. The warning message
delete slot ? is displayed know. If you actually want to delete
this slot, press ENTER again. If you do not want to delete the
slot, press ESC to cancel this procedure.

6.7 Main Menu Parameter Meanings

6.7.1 Configuration
The sensor, panel and mounting position settings are entered via
the Configuration sub-menu.

Caution!
You can call up this sub-menu with password level Admin
and in setup mode.

6.7.1.1 \\configuration\commander\
commander:
The parameters that apply to the panel are configured in this sub-
menu.
Parameter Function / Meaning
This parameter can be used to dim the
panel’s LCD display. The screen’s background
illumination brilliance will be dimmed after a
set period has expired. The screen will be
display dimtime: brightened once again when a key is pressed
and the action will also be executed.
Setting Range: 0 – 15 min
Default Setting: 5 min

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Parameter Function / Meaning

The screen will not be dimmed if ‘0’ min is
entered as the setting.
Activates the memory function. The panel’s
configuration data can also be accessed via
the USB interface and this data can also be
active USB: saved externally if necessary. Furthermore,
this also gives you the option of loading firm-
ware updates. Press the ENTER or ESC but-
tons to shut down the connection.
Other setting up options can be activated in
set-up. These are:
enable alternative edge:
This gives you the option of selecting an al-
ternative contrast. The left edge limit will
flash red on the screen. You can select any
other edge that is found.

manual settings: enable alternative 2. edge:

This gives you the option of selecting a rear
edge for line scanning. The right edge limit
will flash red. You can select any other edge
that is found.
enable alternative line:
This gives you the option of selecting an al-
ternative line. Both edge limits will flash red.
You can select any other line that is found.
If the parameter is active you can call up the
main menu by holding down the menu key
for 3 seconds. If the parameter is inactive
you can access the main menu via the entry
in the quick menu.
hide menu: NOTICE! You must completely exit the
menu (quick menu as well) at least
once before you can deactivate "hide
menu". Do not press the ESC key as
otherwise the changes will not be im-
ported.
Warning and information dialogs can be sup-
disable operating
pressed whilst working if this parameter is
error dialog:
activated.

6.7.1.2 \\configuration\sensor\
sensor:
The parameters that apply to the sensor are configured in this
sub-menu.

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Parameter Function / Meaning

Use this parameter to define the control pro-
cess to be used when exiting setup.
Setting Options:
▶ to middle:
It will be controlled from the center of the
sensor measuring area.
Attention: With this setting setup will be run
from this line ①. The material will be moved
into the laser position ② after switching
over to automatic mode.

guiding mode:

▶ to setupposition:
The edge / line will be stopped in the posi-
tion entered during setup. The controller’s
set point will be reset. The material will not
be moved.
▶ keep value:
The setting will not be changed automatically
when you exit setup. The material will not be
moved.
Pre-Adjustment:
keep value
Activates the memory function. The panel’s
configuration data can also be accessed via
the USB interface and this data can also be
active USB: saved externally if necessary. Furthermore,
this also gives you the option of loading firm-
ware updates. Press the ENTER or ESC but-
tons to shut down the connection.
Use this parameter to run a white balance
for the sensor and to equalize the center of
the sensor’s measuring area using the projec-
white balance: ted laser line. This setting requires a three
step dialog for completion.
1. In the first step you will be asked to place
a white material under the sensor.

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Parameter Function / Meaning

2. White balance will be run automatically

after you press ENTER. The run will be dis-
played as an advancement cursor.

3. The successful white balance will be dis-

played in an information window.

4. Now press the ENTER key to exit the white

balance process.
Use this parameter to set up how long the
last measured value must be retained for un-
til a blocking signal is sent.
This will ensure that a minimum control time
guiding lock delay:
is run when scanning a broken line and that
the guiding device can react.
Setting Range: 0 – 9999 ms
Default Setting: 20 ms.

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Parameter Function / Meaning

Use this parameter to set up the delay time
dig. out reset needed for resetting the digital outputs.
delay: Setting Range: 0 – 9999 ms
Default Setting: 0 ms.
Use this parameter to set up the delay time
needed for setting up the digital outputs.
dig. out set delay:
Setting Range: 0 – 9999 ms
Default Setting: 0 ms.
You can define which signal will be transmit-
ted from the digital outputs from here. Only
mode digital out: the guiding unlock and guiding lock settings
are available for these parameters at the mo-
ment.
Use this parameter to define the edge that
will be used for the controlling. This para-
meter is only available for line scanning ap-
plications.
Setting Options:
▶ median of 1 and 2:
Standard setting. A median value will be cre-
ated using both edges of the line and this will
be generated as the control position.
guiding edge: ▶ first edge:
It will be controlled by the left edge as dis-
played on the screen.
▶ second edge:
It will be controlled by the second edge.
▶ int. watchdog:
Not used at the moment.
Pre-Adjustment:
median of 1 and 2

6.7.1.3 \\configuration\remote control ekr\

remote control ekr:
The parameters for the controller’s remote control are set up in
this sub-menu.
Parameter Function / Meaning
Use this parameter to run a W-value internal
simulation. We recommend that the para-
internal W-Val:
meter is only activated in stand-alone mode,
as a controller is not used in this mode.

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Parameter Function / Meaning

Setting Options: ON, OFF
Pre-Adjustment: OFF
Use this parameter to switch the controller’s
enable remote remote control option on and off.
control: Setting Options: ON, OFF
Pre-Adjustment: ON
Use this parameter to define the measuring
unit that will be displayed on the screen with
the W-value.
unit for guiding
Setting Options: no, mm, inch
position:
Pre-Adjustment: mm
If parameter no is set then the display will
concur with the controller.
Use the left / right arrow keys in automatic
mode to set up the W-value. The size of the
adjustment made each time a key is pressed
is defined by this parameter.
If an arrow key is kept held down for 350 ms
then a new 150 ms adjustment step will be
introduced automatically. If the arrow key is
kept held down for longer than the time
defined in the time to increase step width
parameter it will switch over to the adjust-
ment step width defined in the fast step
step width of guid-
width of guiding position parameter.
ing position:
Setting Options:
0.01 mm
0.02 mm
0.05 mm
0.10 mm
0.20 mm
0.50 mm
1.00 mm
Pre-Adjustment:
0.05 mm
You can define the adjustment step width
here after which it will switch over from the
time to increase step width parameter if the
fast step width of arrow key is kept held down for longer than
guiding position: the defined time. It will reset back to the
smallest adjustment step width automatic-
ally when the arrow key is released.
Setting Options:

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Parameter Function / Meaning

0.01 mm
0.02 mm
0.05 mm
0.10 mm
0.20 mm
0.50 mm
1.00 mm
Pre-Adjustment:
0.2 mm
Use this parameter to define the time until it
switches over to the biggest step width.
Setting Options:
Off
0.5 s
1.0 s
1.5 s
time to increase
2.0 s
step width:
2.5 s
3.0 s
3.5 s
4.0 s
4.5 s
Pre-Adjustment:
off

6.7.1.4 \\configuration\mounting position\

mounting position:
The sensor’s mounting position is defined in this sub-menu and
the different configurations are also set up here.
Parameter Function / Meaning
Use the select parameter to select a pre-con-
figured mounting position. You can select
from 4 different mounting positions in prin-
select: ciple, but mounting position A is the stand-
ard setting and mounting positions B – D are
optional and these must be activated before
you can use them.
Use the configuration parameter to config-
ure the selected mounting position. The
same configuration content and procedure is
configuration: used for all of the mounting positions.
The procedure is described in detail in con-
nection with the start up with controller con-
nected.

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Parameter Function / Meaning

See also:
■ ekrPro Com60 with CLS Pro 600 Quick Ref-
erence Guide (MD.337.01.xx)
■ ekr 500 Plus with CLS Pro 600 Quick Refer-
ence Guide (MD.341.01.xx)

Please note:
The system loads the last activated mounting position
with each system restart.

6.7.1.5 \\configuration\edit menu configuration\

edit menu configuration:
The menu access rights and the quick menu position are defined
in this sub-menu.
See Sections 6.6.3 and 6.6.4 for more detailed descriptions.

6.7.2 Parameter
The parameters that apply to the measuring process are as-
sembled in this section of the main menu.
Meanings and procedures for the individual settings are described
below.

6.7.2.1 \\parameter\jobs\
jobs:
The job administration procedure is described in detail in Section
6.6.2.

6.7.2.2 \\parameter\illumination\
illumination:
The parameters that apply to the lighting are set up in this sub-
menu.
Parameter Function / Meaning
Use this parameter to set up the CCD line il-
lumination time. This affects the control
measuring cycle time. If a value of > 2 ms is
time [ms]: selected, then no more details can be selec-
ted, e.g. slightly broken lines.
Setting Range: 2 – 64 ms
Default Setting: 2 ms

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Parameter Function / Meaning

Use this parameter to configure the bright
field illumination. The settings are set up
automatically in the standard application.
If a reasonable value cannot be set up in
automatic mode, e.g. due to the expected
different illumination situations (undulating,
smooth material), then automatic will be
switched off and the required value can be
set up using the brightness parameter.
internal:
▶ brightness:
Setting Range: 0 – 100 %
0% means that the bright field illumination is
switched off. 100% means maximum bright-
ness.
▶ automatic:
Setting Options: ON, OFF
Pre-Adjustment: ON
The optional and external parameters are not used at the mo-
ment.

6.7.2.3 \\parameter\destination\
destination:
Use this parameter to set up over- or underexposure for the relev-
ant area in automatic mode. These settings can also be used for
weak colors inside a light background.
Setting Range: 0 – 300 %
Pre-Adjustment: 100 % (i.e. no overexposure)

6.7.2.4 \\parameter\contrast detection\

illumination:
The parameters that apply to the contrast detection are set up in
this sub-menu.
Parameter Function / Meaning
Use this parameter to set up the lower con-
trast search threshold.
NOTICE! This setting is only available
when the "auto adjustment" para-
quality:
meter is switched off.
Determining the search threshold can be
helpful when, for example, a contrast that
varies considerably is present.

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Parameter Function / Meaning

Setting Range: 10 – 100
Default Setting: Automatic
A 10 setting is used to detect weak contrasts
and a 100 setting is used for detecting good
contrasts.
Switches the automatic determining of the
contrast detection search threshold on and
auto adjustment: off.
Setting Options: ON / OFF
Pre-Adjustment: ON
This parameter is used to define the min-
imum width and it is needed to ensure that
the system detects a line as a line. Setting a
high value will prevent noise being generated
min. line width: by high-contrast scratches, etc. A smaller
value can be set up if very small lines are de-
tected reliably.
Settings: 0.1, 0.2, 0.3, 0.4, 0.5 mm
Default Setting: 0.3 mm

6.7.2.5 \\parameter\contrast tracking\

contrast tracking:
The tracking conditions for exceptional materials are optimized in
this sub-menu, e.g. poor contrast or print edges with different col-
ors.

6.7.2.6 \\parameter\plausibility check\

plausibility check:
This sub-menu includes the parameter that will be used to check
the plausibility. This is described below.
Parameter Function / Meaning
This parameter defines the type of color
checks to be used for edge scanning. The de-
tails of how the color will be checked always
refer to the screen display.
Setting Options:
edge color: all
off
only right side
only left side
Pre-Adjustment:
all

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Parameter Function / Meaning

This parameter defines the type of intensity
checks to be used for edge scanning. The de-
tails of how the color will be checked always
refer to the screen display.
Setting Options:
edge intensity: All
off
only right side
only left side
Pre-Adjustment:
off
This parameter defines the type of color
checks to be used for line scanning. It de-
scribes which color will be checked.
Setting Options:
▶ all:
color checks the right side, the left side and
the line
▶ off:
no color checks
▶ only left side:
line color: color checks run on the left side only
▶ only right side:
color checks run on the right side only
▶ only line:
only the line color will be checked
▶ only not line:
color checks the right side and the left side
but not the line
Pre-Adjustment:
only line
This parameter defines the type of intensity
checks to be used for line scanning. The de-
tails of how the color will be checked always
refer to the screen display.
Setting Options (See "line color" for the
meaning):
line intensity: All
off
only right side
only left side
only line
only not line
Pre-Adjustment:

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Parameter Function / Meaning

only line
Use this parameter to define whether a po-
larity test will be run or not. We recommend
that this parameter is always switched on.
edge polarity: Switching off is only makes sense if an object
with changing colors has to be scanned.
Setting Options: ON, OFF
Pre-Adjustment: ON
Use this parameter to define whether the
contrast transfer point sharpness (slope) has
edge sharpness: to be checked.
Setting Options: ON, OFF
Pre-Adjustment: OFF
The system will check the gap to the next
contrast on the left and right alongside the
contrast that has to be scanned during edge
scanning. If the function is switched then
blocking will be released again after an inter-
ruption when the gap corresponds to, is lar-
environment: ger than or is missing when compared to be-
forehand. If a contrast that lies closer to the
contrast being scanned is detected, blocking
will remain in place.
Setting Options: ON, OFF
Pre-Adjustment: ON
Use this parameter to define whether the
contrast strength has to be checked or not.
This must remain stabile over the measuring
contrast quality: process.
Setting Options: ON, OFF
Pre-Adjustment: OFF

6.7.2.7 \\parameter\adaption settings\

adaption settings:
Use this sub-menu to set up how the plausibility check will be run
using the comparable values.
Parameter Function / Meaning
Use this parameter to define the weighting
that will be applied with the new valid meas-
general balancing:
urements for the marked respective refer-
ence.

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Parameter Function / Meaning

NOTICE! The parameter is only effect-
ive when used with an ekrPro Com60
in automatic mode.
Setting Options:
off = no weighting
2 values
4 values
8 values
16 values
32 values
64 values
128 values
256 values
Pre-Adjustment:
256 values
A new comparison value must be determ-
ined as follows for the default setting of 256
values:
(Sum of the last 256 values – last value +
new value) / 256
This parameter defines whether the color
comparison value should be guided.
color:
Setting Options: ON, OFF
Pre-Adjustment: ON
This parameter defines whether the search
contrast threshold should be guided.
NOTICE! This parameter is only active
contrast: if contrast detection /auto adjustment
is switched on.
Setting Options: ON, OFF
Pre-Adjustment: ON
This parameter defines whether the contrast
sharpness should be guided.
edge sharpness:
Setting Options: ON, OFF
Pre-Adjustment: ON
This parameter defines whether the line
width should be guided.
line width:
Setting Options: ON, OFF
Pre-Adjustment: ON

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Parameter Function / Meaning

This parameter defines whether the gap to
the next existing contrast alongside the con-
trast that has to be scanned should be up-
dated.
Parameter ON =
the smallest gap between the contrast that
environment: has to be scanned and the next existing con-
trast is used.
Parameter OFF =
the value is used that was defined during set-
up procedure. There is no update.
Setting Options: ON, OFF
Pre-Adjustment: ON

6.7.2.8 \\parameter\splice misalignment\

splice misalignment:
Use this parameter to set up the maximum expected deviation
from two subsequent evaluation characteristics when tracking
broken edges / lines or a splice. If it proves difficult to check the
material and the gap between one evaluation characteristic and
the next is big then the parameter must be set up more precisely
in order to prevent the system jumping to a wrong edge / line.
Setting Range: 1 – 8 mm
Pre-Adjustment: 2 mm

6.7.2.9 \\parameter\line width tolerance\

line width tolerance:
Use this parameter to define the tolerance with which the line be-
ing checked will be seen as a valid line. The line width can only de-
viate from the reference by the value set up here.
The tolerance value setting is always a ± value.
Setting Range: 0.02 – 2.50 m
Pre-Adjustment: 0.1 mm

6.7.2.10 \\parameter\position averaging\

position averaging:
This parameter can be applied to the measured value output. A
new measured value will be imported directly if the setting is set
to off. The numerical value describes the new measurement
weighting used in the new measured value. This can attenuate the
control process, so that, for example, the system will be preven-
ted from overreacting by the torn material present after a splice.
The tolerance value setting is always a ± value.

74/108 CLS Pro 600 – Line and Contrast Sensor

 Operation 6

Setting Options:
off
2 values
4 values
8 values
16 values
32 values
64 values
128 values
256 values
Pre-Adjustment:
off
Example:
The new measured value is determined as follows when using a
weighting of 64 values:
(Sum of the last 64 values – last value + new value) / 64

6.7.2.11 \\parameter\recapture factor\

recapture factor:
Use this parameter to define the step width that the system will
use for scanning the new edge / line position after the contrast
was lost.
The following benchmark value applies:
■ Small value – for broken lines
■ Big value – for a splice.
Setting Range: 0.001 – 10.000
Pre-Adjustment: 0.01

6.7.2.12 \\parameter\web stop detection\

web stop detection:
Use this parameter to switch the automatic web movement de-
tection on and off. If this function is switched on then web move-
ment will be checked if the edge was lost. The search area will be
only be opened if web movement has been detected or if an edge
cannot be found. We recommend that the default setting is never
changed.
Setting Options: ON, OFF
Pre-Adjustment: ON

6.7.3 Remote Control EKR

The remote control ekr sub-menu includes the gain factor Xp
parameter. This enables you to enter the controller’s remote gain
factor adjustment.
Setting Range: 0.00 – 999.99

CLS Pro 600 – Line and Contrast Sensor 75/108

 6 Operation

6.7.4 Display

Caution!
You can call up this sub-menu with password level Admin
and in setup mode.

The sensor signal can be displayed on the panel’s screen in several

different ways.
The display sub-menu is used to configure the signal display. You
can select the type of display from here. You can select from the
followings display settings:
■ Extended contrastview (default)
■ RGB *
■ R*
■ G*
■ B*
* This display mode is essentially for service purposes and is used
by BST eltromat for evaluating the sensor conditions.

76/108 CLS Pro 600 – Line and Contrast Sensor

 Operation 6

6.7.5 System Info

General system information is displayed in the System Info sub-
menu. You need this information to identify the equipment, e.g.
when requesting support from BST eltromat service.
The following pages will be displayed after you have called up this
sub-menu:

CLS Pro 600 – Line and Contrast Sensor 77/108

 7 Factory Default Settings

7 Factory Default Settings

There are four stoppers fitted on the sensor’s connection side and
the relevant switches are located behind them. The control panel
switch is located on the back behind the stop. Which switches lie
behind which stoppers is described below.

7.1 Device Addresses

The device addresses for the sensor and the control panel are pre-
set in the factory. The settings usually do not have to be modified.
Check the device address settings if malfunctions or non-defined
sensor or operator panel processes occur or re-occur after the
devices have been changed.

7.1.1 Sensor Device Address

The sensor device address was preset to "1" in the factory (deliv-
ery state).

Caution!
You are only allowed to modify the device address if au-
thorized to do so by the manufacturer!

The sensor’s device address is set up using the S1 rotary switch.

The current setting is displayed in the System info sub-menu as
Sensor Node (see Section 6.7.5).
Switch Position Address
0 reserved
1 41
2 42
3 43
4 44
5 45
6 46
7 47
8 48
9 reserved

DANGER
Danger from the power supplies!
You are only allowed to open the sensor if the power supply has
been switched off!

Setting the Device Address:

1. Switch-off the power to the sensor.
2. Unscrew the stopper in the sensor enclosure

78/108 CLS Pro 600 – Line and Contrast Sensor

 Factory Default Settings 7

3. Check the S1 rotary switch setting The S1 rotary switch must be

set to position 1.
4. Switch the S1 rotary switch to position 1 if necessary.
5. Screw the stopper back into the sensor enclosure.
6. Switch on the mains voltage.

7.1.2 Control Panel Device Address

The control panel’s device address is set up using the S1 rotary
switch fitted on the panel board. The S1 rotary switch is mounted
behind stopper B on the back of the control panel.

Fig. 41: Setting the devicev address

Switch Position Address

0 reserved
1 111
2 112
3 113
4 114
5 115
6 116
7 117
8 118
9 reserved
The control panel’s device address was preset to 1 in the factory
(delivery state). The current setting is displayed in the System info
sub-menu as Commander Node (see Section 6.7.5).

CLS Pro 600 – Line and Contrast Sensor 79/108

 7 Factory Default Settings

NOTICE
Caution!
You are only allowed to modify the device address if authorized to
do so by the manufacturer!

DANGER
Danger from the power supplies!
The control panel’s connecting cable plug must be disconnected
from the controller before you open the control panel!

Setting the Device Address:

1. Unplug the control panel connecting cable from the sensor.
2. Carefully remove stopper B from the rear of the control panel.
3. Check the S1 rotary switch setting The S1 rotary switch must be
set to position 1.
4. Switch the S1 rotary switch to position 1 if necessary.
5. Replace the stopper.
6. Reconnect the control panel connecting cable to the sensor.

7.2 Terminator Resistors

The internal terminator resistors for the sensor and the control
panel were switched on in the factory. The settings usually do not
have to be modified. Check the terminator resistor settings if mal-
functions or non-defined sensor or operator panel processes oc-
cur or re-occur after the devices have been changed.

7.2.1 Sensor Terminator Resistors

The sensor’s internal terminator resistor is switched on or off us-
ing switch S3. The current setting is displayed in the System info
sub-menu as Can Resistor Sensor (see Section 6.7.5).

NOTICE
Caution
The terminating resistor should only be switched off after first ob-
taining agreement from the manufacturer!

Switch S3 Function
OFF Internal terminating resistor switched off
Internal terminating resistor switched on
ON
(default factory setting)

80/108 CLS Pro 600 – Line and Contrast Sensor

 Factory Default Settings 7

DANGER
Danger from the power supplies!
You are only allowed to open the sensor if the power supply has
been switched off!

Setting up the Terminating Resistor:

1. Switch-off the power to the sensor.
2. Unscrew the stopper in the sensor enclosure
3. Check the S3 switch setting. The S3 switch must be set to the
ON position.
4. Switch S3 to the ON position if necessary.
5. Screw the stopper back into the sensor enclosure.
6. Switch on the mains voltage.

7.2.2 Control Panel Terminator Resistor

The control panel’s internal terminator resistor is switched on or
off using switch S3. The current setting is displayed in the System
info sub-menu as Can Resistor Commander (see Section 6.7.5).
The S3 switch is mounted behind stopper C on the back of the
control panel.

Fig. 42: Switch S3

NOTICE
Caution!
The terminating resistor should only be switched off after first ob-
taining agreement from the manufacturer!

Switch S3 Function
OFF Internal terminating resistor switched off

CLS Pro 600 – Line and Contrast Sensor 81/108

 7 Factory Default Settings

Switch S3 Function
Internal terminating resistor switched on
ON
(default factory setting)

DANGER
Danger from the power supplies!
The control panel’s connecting cable plug must be disconnected
from the controller before you open the control panel!

Setting up the Terminating Resistor:

1. Unplug the control panel connecting cable from the sensor.
2. Carefully remove stop C from the back of the control panel.
3. Check the S3 switch setting. The switch must be set to the ON
position.
4. Switch over to the ON position if necessary.
5. Replace the stopper.
6. Reconnect the control panel connecting cable to the sensor.

7.3 Restoring Factory Default Settings

Caution!
The "Configuration" sub-menu can only be called up in
setup mode and you have to be logged on as Admin.

NOTICE
Caution!
All of the settings made during operation will be overwritten when
the factory default settings are reset

\\configuration\select configuration:
1. Open the main menu.
2. Select the select configuration menu option. Press ENTER to
open the menu. The window depicted on the left will now be
displayed.
3. Select the DEFAULT entry and then press ENTER to confirm
your selection.

4. An information window will be displayed after the setting has

been successfully imported.
5. Press ENTER to exit the menu.

82/108 CLS Pro 600 – Line and Contrast Sensor

 Troubleshooting / FAQ 8

8 Troubleshooting / FAQ
Pos. Error Possible Cause Remedy
There is no synchronisation sig-
nal.

There is no connection
► Check the connecting cable
1 between sensor and control-
and the connecting plugs.
ler.

The footer in the display of the

sensor is missing.

The controller is not paramet- ► Carry out parameterization of

2
erised. the controller.

The sensor settings are not

During the guiding to the edge
suitable for the job. Maybe
3 of a line, the scanning jumps to ► Load the job DEFAULT.
the wrong job has been
the second edge of the line.
loaded.
After replacing the controller, all
indicators on the sensor display
► Install correct sensor soft-
4 flash. The frame of the display is Wrong sensor software.
ware.
grey and the tool key is shown in
setup mode.
ekrPro Com60 with CLS Pro 600:
In automatic mode, the blocking
signal (lock) appears in the dis-
play of the controller. No error is ► Move rotary switch S1 to 1
displayed on the ekrPro Com60 on the ekrPro Com60 (see
and the remote control using commissioning on the CAN
5 the CLS keyboard is okay. Bus – Device Address).
► Select and enter CLS:EMS 17
as the standard system.

CLS Pro 600 – Line and Contrast Sensor 83/108

 9 Technical Data

9 Technical Data

9.1 Sensor

9.1.1 Environmental Conditions

Working Temperature: 0 ... 45°C

Storage Temperature: - 10°C ... + 70°C
Working Humidity: 5 ... 90%, not condensing
Protection Type: IP54
In closed buildings
Operation Site:
< 2000 m above sea level
The sensor and control panel
External Light: should be protected from direct
sunshine

9.1.2 Power Supply

24 V DC ± 10 % (including
Voltage:
ripple)
max. 0.5 A (including panel, 2 x
Power Consumption: lights 100% switched on and 80
mA external outputs)

9.1.3 Digital Inputs

2 x digital inputs with metallic separation for path cycle / reset:
Input Resistance: 4.7 kOhm each
< 4V (low), > 8V (high); switch-
Switching Threshold: ing sensor can be used for ”+“
only (pnp)

9.1.4 Digital Outputs

■ 1x error output, switched against +24V
■ 1x external light switched against +24V
■ 1x external light, trigger output, +12V / 5 mA
■ both external light outputs have a joint load rating of 80 mA

9.1.5 Analogue Output

■ 1 x analogue output 0 - 10V, 5 mA
■ Not protected against external overvoltage / polarity reversals

84/108 CLS Pro 600 – Line and Contrast Sensor

 Technical Data 9

9.1.6 Measuring Window Cover

■ Laminated safety glass with PVB film as per EN 1565 and EN 167

9.1.7 Control Panel Interface

24V DC (corresponds to the

Voltage:
power supply)
max. 0.5 A (protected by a poly-
Current:
fuse)
Bus Interface: 500k baud, no metallic isolation
Plugged in from the outside us-
Connection: ing a 4-pin micro style M8 con-
nector

9.1.8 Weight / Dimensions

Approx. 1.18 kgs (sensor

Weight: without control panel and
holder)
Dimensions: See chapter 9.2.5

9.2 Control Panel

9.2.1 Environmental Conditions

Working Temperature: 0 ... 45°C

Storage Temperature: - 10°C ... + 70°C
Working Humidity: 5 ... 90%, not condensing
Protection Type: IP 50

9.2.2 Power Supply

24V DC (power supplied by the

Voltage:
sensor)

9.2.3 Display
LCD TFT color graphics module:
320 x 240 pixels,
Resolution:
LED background lighting

9.2.4 Weight / Dimensions

Weight: approx. 0.26 kgs

Dimensions: See chapter 9.2.5

CLS Pro 600 – Line and Contrast Sensor 85/108

 9 Technical Data

9.2.5 Space Requirement (Details in mm)

Swiveling Panel View A

Material Web
Scan Point

Scanning
Roller

Adapter

Fig. 43: Sensor with mounted control panel and holder

Material Web
Scan Point

Scanning Roller

Fig. 44: Sensor with holder but without control panel

(1) The details refer to the use of a 25x25 mm square bar. The adapter is not needed if a 35x35 mm
square bar is used.
(2)
Gap when using a 25x25 mm square bar.
(3)
Gap when using a 35x35 mm square bar.
(4)
Sensor offset by 180°.

86/108 CLS Pro 600 – Line and Contrast Sensor

 Technical Data 9

Securing points for customer’s

Swiveling Panel holder (on both sides)

Material Web
min. 165 mm space needed

Scan Point
to swivel the panel

Scanning Roller

Note
Interference
Contours
Measuring
Range
Holder must be provided by the customer;
See Section 3.2.3 for the connection dimensions Laser Position

Fig. 45: Sensor with mounted control panel but without holder

Holder must be provided by the customer; Securing points for customer’s

See Section 3.2.3 for the Material Web holder (on both sides)
connection dimensions
Scan Point
Scanning
Roller

Measuring Range

Customer's Holder Laser Position

Fig. 46: Sensor without control panel and holder

Fig. 47: Control Panel

CLS Pro 600 – Line and Contrast Sensor 87/108

 9 Technical Data

9.2.6 Plug Assignment

A 4-pin micro style M8 connector is used to connect the control
panel to the sensor and the sensor to the controller.

Plug X100 - Control Panel:

Connector (male) View X

Fig. 48: Contact assignment of the X100 plug connector

Contact Signal Remark

1 +24 V +24 V Power Supply
2 CAN_H CAN-Bus
3 GND Power Supply Ground
4 CAN_L CAN-Bus

Plug X101 - Controller Connection:

Socket (female) View X

Fig. 49: Contact assignment of the X101 plug connector

Contact Signal Remark

1 +24 V +24 V Power Supply
2 CAN_H CAN-Bus
3 GND Power Supply Ground
4 CAN_L CAN-Bus

88/108 CLS Pro 600 – Line and Contrast Sensor

 Technical Data 9

Plug X80 - I/O Connection:

View X
Socket (female)

View X
Connector (male)

Fig. 50: Contact assignment of the X80 plug connector

Contact Function Remark

1 GND Ground for Contact 2 and Contact 3
2 DOUT +24 V Output
External Lighting,
3 LAMP_PLUS
+24 V Output,
External Lighting,
4 LAMP_TRIG
Trigger O/P, +12V / 5 mA
5 ANALOG_OUT Analog O/P 0 - 10 V
Insulated Ground for Contact 7 and
6 EXT_GND
Contact 8
7 EXT_GEAR External Synchronization Cycle
8 EXT_RESET External Synchronization Reset

CLS Pro 600 – Line and Contrast Sensor 89/108

10 Maintenance

10 Maintenance

10.1 General Information

DANGER
Caution!
Maintenance and cleaning work must only be undertaken on the
sensor and the control panel after the power supply has been
switched off.

Ensure the equipment is electrically isolated before you start any

work. To this end always carry out the following measures:
1. Switch off.
2. Prevent the device from being restarted.
3. Determine that the unit is ‘voltage-free’
4. Earth the unit.
5. Cover or fence off any adjacent parts that are still live.
Only then can the relevant work be undertaken!
The maintenance and/or cleaning intervals depend on the envir-
onment conditions at the installation site. If the customer is pro-
cessing very dusty materials then the maintenance / cleaning in-
tervals must be reduced accordingly.
In principle, cable connections can only be disconnected after the
sensor itself has been disconnected from the power supply. Any
guarantee claims will be invalidated if this instruction is ignored.

10.2 Sensor
The sensor is classified as an optical instrument. It must be looked
after accordingly.
The cleaning of the casing should be carried out with a dry, clean
and soft cloth.
The measuring window’s protective lens cover must be cleaned
regularly in order to obtain optimum guiding results. In order to
clean the optics, please use lint-free, soft cloth. A glasses cleaning
cloth would be ideal.
Spotted or homogeneous dirtying of the lenses can result in
wrong readings. Hence the cleaning of the measuring window
should be carried out at least monthly on a regular basis. Depend-
ing on the pollution degree of the ambience possibly the cleaning
has to be done more often.

10.3 Control Panel

The control panel is a maintenance-free unit.
The cleaning of the casing should be carried out with a moist,
clean and soft cloth.

90/108 CLS Pro 600 – Line and Contrast Sensor

 Transport / Storage 11

11 Transport / Storage

11.1 Transport
The equipment will be shipped in accordance with the details stip-
ulated in the order:
■ Completely assembled and interconnected to the web guiding
control system
■ as component parts in standard cardboard boxes with cellular
lining material
The unit must only be transported when it is packed in the original
BST eltromat transport packing.
BST eltromat International GmbH will not be liable for damage
to the sensor or control panel caused by incorrect transport
packaging!

11.2 Storage
If the sensor and the control panel have been shipped as indi-
vidual parts and will not be installed immediately, they must be
stored in a dry room prior to installation.
Storage Conditions:
Temperature: -10°C up to +70°C (max.)
Humidity: 10 - 90% (no condensation)

CLS Pro 600 – Line and Contrast Sensor 91/108

12 Decommissioning

12 Decommissioning
Decommissioning (scraping) of the system must be carried out to-
gether with the entire machine. The necessary procedures must
be prepared by the manufacturer of the machine. You must take
into consideration that the edge and line contrast sensor is gener-
ally considered to be an electrical / electronic device, which must
be disposed of in accordance with the current legal requirements.
You may also be able to return the system to BST eltromat Inter-
national GmbH. The corresponding agreement must be made first.

92/108 CLS Pro 600 – Line and Contrast Sensor

 Index

Index

A Setup mode.................................................... 45

Assign user level ............................................. 56

Assigning user to levels to the parameters..... 58 E
ATEX.......................................................... 18, 20 EMC suitable wiring ...................................... 105
Automatic mode ............................................. 49 Emissions ........................................................ 19
Environmental Conditions .............................. 20
B Extended operation ........................................ 56
Bus status........................................................ 36
F
C Factory default settings .................................. 78
Firmware
Cable connections............................... 18, 35, 90 Adding Firmware.............................................. 8
Cable Extension ........................................ 10, 25 First Edge / Second Edge ................................ 15
Commissioning ............................................... 38 Footer ............................................................. 15
with controller CCD Line Guider .................... 44 Free Headroom............................................... 18
with controller EKR 1500 ............................... 44
with controller ekr 500 plus/digital ............... 44
with controller ekrPro Com60 ....................... 43 G
Control panel .............................................. 9, 16 Graphic Display ............................................... 16
Cable Guide.................................................... 24
Connection Cable........................................... 10
Console installation........................................ 25 I
Console mounting.......................................... 31 Input options
Display............................................................ 85
Alphanumerical input .................................... 39
Environmental conditions.............................. 85
Installation ..................................................... 25 Installation ...................................................... 35
Installation cut-out ........................................ 31 Installation Site ............................................... 20
Installation Versions....................................... 25 Intended Use .................................................... 8
Key Functions................................................. 16
Maintenance.................................................. 90
Power supply ................................................. 85 L
Rotating the Control Panel............................. 24 Laser................................................................ 19
Securing hole diagram ................................... 27 Laying of Cables .............................................. 18
Securing kit .................................................... 31
Securing set.................................................... 25
Setting the device address............................. 79 M
Technical data ................................................ 85 Main menu...................................................... 41
Terminator resistor ........................................ 81 Navigation...................................................... 41
Turning the control panel .............................. 22
Maintenance................................................... 90
Wall installation ............................................. 25
Wall mounting ............................................... 27 Manual
Weight ........................................................... 85 Usage ............................................................... 8
Manual mode.................................................. 49
Measuring Range ............................................ 14
D Menu structure............................................... 43
Decommissioning............................................ 92 Menus ............................................................. 39
Device addresses ............................................ 78
DIL switches
DIL switch S4 .................................................. 37
O
Settings for stand-alone system .................... 37 Operating display...................................... 45, 47
Settings for use with ekrPro Com60 .............. 37 Operating manual
Display ............................................................ 85 Distribution ...................................................... 6
Scan mode ..................................................... 47 Latest version................................................... 7

CLS Pro 600 – Line and Contrast Sensor 93/108

 Index

Storage............................................................. 6 Environmental conditions.............................. 84

Operating modes Installation ..................................................... 20
Automatic ...................................................... 49 Installation with BST eltromat holder ............ 20
Manual mode................................................. 49 Installation with holder supplied by the cus-
Servo Center Position .................................... 49 tomer........................................................ 21
Operating Principle ......................................... 10 LEDs................................................................ 36
Operation.................................................. 45, 51 Maintenance.................................................. 90
Measuring window cover............................... 85
Power supply ................................................. 84
P Service indicator displays............................... 36
Setting the device address............................. 78
Parameters of th main menu Setting the gap to the scanning roller............ 22
Parameter - Line Width Tolerance................. 74 Structure .......................................................... 9
Parameters of the main menu Technical data ................................................ 84
Configuration - Commander .......................... 61 Terminator resistor ........................................ 80
Configuration - Edit Menu Configuration....... 68 Weight ........................................................... 85
Configuration - Mounting Position ................ 67 Set Position ..................................................... 13
Configuration - Remote Control EKR.............. 65
Setting up quick menus .................................. 59
Configuration - Sensor ................................... 62
Display............................................................ 76 Setup............................................................... 51
Parameter ...................................................... 68 Activating setup ............................................. 51
Parameter - Adaption Settings....................... 72 Area tracking.................................................. 55
Parameter - Contrast Detection..................... 69 Edge mode ..................................................... 52
Parameter - Contrast Tracking ....................... 70 Line mode ...................................................... 55
Parameter - Destination................................. 69 Standard......................................................... 54
Parameter - Illumination................................ 68 Setup administration
Parameter - Jobs ............................................ 68 Delete setup................................................... 61
Parameter - Plausibility Check ....................... 70 Load setup...................................................... 60
Parameter - Position Averaging ..................... 74 Save setup...................................................... 60
Parameter - Recapture Factor ....................... 75 Space requirement ......................................... 86
Parameter - Web Stop Detection................... 75 Status bar.................................................. 15, 48
Remote Control EKR....................................... 75 Storage............................................................ 91
System Info .................................................... 77
System
Parameters of then main menu Standard operation........................................ 51
Parameter - Splice Misalignment................... 74
Plug assignment.............................................. 88
Potential Explosive Areas.................................. 9 T
Target group ..................................................... 6
R Technical data........................................... 84, 85
Termninator resistors ..................................... 80
Remote control
Terms Used in this Manual ............................. 12
Move the guiding device................................ 50
Move the set point......................................... 50 Transport ........................................................ 91

S
Safety Information...................................... 8, 17
Saving a job..................................................... 57
SC Mode.......................................................... 49
Search Area..................................................... 14
Selecting a job................................................. 57
Sensor
Analogue output ............................................ 84
Control panel interface .................................. 85
Digital inputs .................................................. 84
Digital outputs ............................................... 84
Dismantling the BST eltromat holder............. 25
Enclosure socket ............................................ 35

94/108 CLS Pro 600 – Line and Contrast Sensor

 Appendix 1 - Commissioning as a Stand-Alone System A

A Appendix 1 - Commissioning as a Stand-Alone System

An analogue 0-10 V output signal and a guiding block output are
available on the CLS Pro 600 sensor for stand-alone operation. The
guiding block output is provided in case no line/edge is recognized
or the sensor is not operated in automatic mode.

A1 Blockage
When a guiding block occurs the downstream control system
must be switched off by the blockage signal. During this time the
analogue output does not provide any signals usable by the guid-
ing system.

A2 Control Signal
The analogue output provides the control signal. A voltage of ap-
proximately 5 V describes the correct status. A lower value indic-
ates incorrect positioning on one side, a higher value incorrect po-
sitioning on the other side.
Due to the technical tolerances of the component the centre of
guiding is not precisely 5 V but can deviate. This does not have any
influence on the control precision.

Caution!
In the event of a guiding block the analogue output signal
must not be utilized for the controller.

A3 Commissioning
Connection via the BST-eltromat Signal Terminal Box 1 is required
for stand-alone operation.
The connection is established in accordance with the wiring dia-
gram E_0037077.000.30 (see appendix).
Procedure:
► Aligning the sensor for stand-alone mode. Switch the sensor’s
S4 DIL-switch to ON for this mode.
DIL Switch Meaning
S4.1 – S4.3 Not used at the moment
Sets the sensor up as a stand-alone system. In this
S4.4 = ON case the sensor is used as the NMT master and bus
system sync generator.
Set up the sensor to work with ekrPro Com60 / ekr
S4.4 = OFF
500 Plus / EKR 1500 / CCD Line Guider
1. Now switch the CLS Pro 600 sensor over to setup mode. Press
the setup line or setup edge key. A blue background will now
be displayed around the window.

CLS Pro 600 – Line and Contrast Sensor 95/108

 A Appendix 1 - Commissioning as a Stand-Alone System

2. Open the main menu by pressing down the menu key for ap-
prox. 3 seconds. Select the Change User sub-menu from the
main menu and then log on as Administrator. The procedure is
given in Section 6.6.1.
3. Now open the Select configuration position in the Configura-
tion sub-menu and then select the STAND ALONE setting.
4. Test the controller to ensure that it is working correctly. Sensor
orientation and/or the mounting position guiding direction
might have to be configured as well. For the procedure see also
the Quick Reference Guides "Commissioning with ekrPro
Com60" (MD.337.xx) and "Commissioning with the ekr 500
Plus" (MD.341.xx).

5. Return to the Change User sub-menu after you have completed

these settings. Now log on as Operator here.
6. Commissioning the sensor as a stand-alone system is now com-
plete.
7. Exit the setup.

A4 Configuring the Guiding Block Output

1. Log in as an Admin in order to configure the guiding block out-
put (see point 6.6.1).
2. Then call up the path /configuration/sensor on the menu.
The following parameters are used to configure the guiding block
output.
The following is a description of what they mean and how they
can be set up:

Parameter Function
lUse this parameter to set up how long
the last measured value must be retained
for until a blocking signal is sent. This will
ensure that a minimum control time is
guiding lock delay: run when scanning a broken line and that
the guiding device can react.
Setting Range: 0 – 9999 ms
Default Setting: 20 ms
Use this parameter to set up the delay
time needed for resetting the digital out-
dig. out reset delay: puts.
Setting Range: 0 – 9999 ms
Default Setting: 0 ms

96/108 CLS Pro 600 – Line and Contrast Sensor

 Appendix 1 - Commissioning as a Stand-Alone System A

Parameter Function
Use this parameter to set up the delay
time needed for setting up the digital out-
dig. out set delay: puts.
Setting Range: 0 – 9999 ms
Default Setting: 0 ms
Define which signal will be transmitted
from the digital output in the event of a
mode digital out: guiding block.
0 V = guiding unlock (preset)
24 V = guiding lock (interlock activated).
► Return to the Change User sub-menu once you have finished
configuring the settings. Now log on again as Operator.

A5 Defining the Mounting Position

The supporting teaching-in process for the mounting position (as
described in the Quick Reference Guide for commissioning with
ekrPro Com60 and ekr 500 Plus) is not possible in stand-alone
mode.

CLS Pro 600 – Line and Contrast Sensor 97/108

 B Appendix 2 - Saving Parameters and Loading Firmware

B Appendix 2 - Saving Parameters and Loading Firmware

B1 Save Parameters
System configurations and saved jobs can be backed-up and saved
on an external medium (a PC running MS Windows).
Use the sensor’s USB interface to transfer the data.
Procedure:
1. Unscrew the stop from the sensor enclosure that is fitted in
front of the USB interface ① and then find the button ② that
activates the memory function.
2. Use a mini USB cable ③ to connect the sensor up to a PC or a
laptop.
3. Activate the sensor’s memory function. In this case you must
press the function activation button ④. The sensor will now
be seen as another PC / laptop drive ⑤.

4. Copy the required data from the settings ⑥ directory into a

directory that you previously created for this purpose in the
PC / laptop.
5. Call up the Safely remove hardware function from the task-bar
after you have saved the data and then cancel the connection.
6. Disconnect the cable afterwards and then screw the stop back
into the sensor enclosure.
7. Now run a sensor restart (mains OFF / ON).

B2 Loading Firmware
If the sensor or control panel firmware has been modified then
the firmware must be loaded separately for both devices. Use the
control panel and sensor USB interfaces to load the firmware up-
dates.

98/108 CLS Pro 600 – Line and Contrast Sensor

 Appendix 2 - Saving Parameters and Loading Firmware B

B2.1 Loading Sensor Firmware

Procedure:
1. Unscrew the stop from the sensor enclosure that is fitted in
front of the USB interface ① and then find the button ② that
activates the memory function.
2. Use a mini USB cable ③ to connect the sensor up to a PC or a
laptop.
3. Activate the sensor’s memory function. In this case you must
press the function activation button ④. The sensor will now
be seen as another PC / laptop drive ⑤.

4. Load the new firmware. Sensor firmware can be recognised by

the S in the file name, e.g. CLSPro600_S_1.6.1_A.bim. The new
firmware must be copied into the Update ⑥ directory. The
directory must be created if it does not exist.
5. Call up the Safely remove hardware function from the task-bar
after you have loaded the firmware and then cancel the con-
nection.
6. Disconnect the cable afterwards and then screw the stop back
into the sensor enclosure.
7. Now run a sensor restart (mains OFF / ON). The restart should
take approx. 40 seconds. The firmware will be automatically
loaded into the system during this time.

B2.2 Loading Panel Firmware

1. Unscrew the stop from the back of the panel that is fitted in
front of the USB interface ① and then find the button ② that
activates the memory function.
2. Use a mini USB cable ③ to connect the panel up to a PC or a
laptop.
3. Activate the panel’s memory function. In this case you must
press the function activation button ④. The panel will now be
seen as another PC / laptop drive ⑤.
4. Load the new firmware. Panel firmware can be recognised by
the C in the file name. The new firmware must be copied into
the Update ⑥ directory. The directory must be created if it
does not exist.
5. Call up the Safely remove hardware function from the task-bar
after you have loaded the firmware and then cancel the con-
nection.
6. Disconnect the cable afterwards and then screw the stop back
in.
7. Now run a panel restart. The restart should take approx. 40
seconds. The firmware will be automatically loaded into the
system during this time.

CLS Pro 600 – Line and Contrast Sensor 99/108

 C Appendix 3 - Factory Default Settings

C Appendix 3 - Factory Default Settings

Menu Sub-Menu 1 Sub-Menu 2 Parameter Access Level Default Value
Change User User Level Operator Operator
display dimm
Admin 5
time [min]
active USB Admin
enable alterna-
Admin deactivated
tive edge
enable alterna-
commander Admin deactivated
tive 2nd edge
Manual settings enable alterna-
Admin deactivated
tive line
hide menu Admin activated
disable operat-
Admin activated
ing error dialog
guiding mode Admin keep value
active USB Admin
white balance Admin
adjust sensor Service
guiding block
Admin 20
delay [ms}
sensor dig. Out reset
Configuration Admin 0
delay [ms]
dig. Out set
Admin 0
delay [ms]
mode digital out Admin
median of 1 and
guiding edge Admin
2
internal W-Val Admin deactivated
enable remote
Admin activated
control
unit of guiding
Maintenance mm
position
remote control step width of
ekr Maintenance 0.05 mm
guiding position
fast step width
of guiding posi- Maintenance 0.2 mm
tion
time to increase
Maintenance deactivated
step width
mounting posi- select Admin A
tion

100/108 CLS Pro 600 – Line and Contrast Sensor

 Appendix 3 - Factory Default Settings C

Menu Sub-Menu 1 Sub-Menu 2 Parameter Access Level Default Value

(A) Teach in Admin
(A) Sensor in-
Admin deactivated
verted
(A) Guiding dir-
config. position Admin deactivated
ection
A
(A) Remote con-
Admin deactivated
trol inv.
(A) W-Value
Admin deactivated
control inv.
(B) enable Admin deactivated
(B) Teach in Admin deactivated
(B) Sensor in-
Admin deactivated
verted
config. position (B) Guiding dir-
B Admin deactivated
ection
(B) Remote con-
Admin deactivated
trol inv.
(B) W-Value
Admin deactivated
control inv.
(C) enable Admin deactivated
(C) Teach in Admin deactivated
(C) Sensor in-
Admin deactivated
verted
config. position (C) Guiding dir-
C Admin deactivated
ection
(C) Remote con-
Admin deactivated
trol inv.
(C) W-Value
Admin deactivated
control inv.
(D) enable Admin deactivated
(D) Teach in Admin deactivated
(D) Sensor in-
Admin deactivated
verted
config. position (D) Guiding dir-
D Admin deactivated
ection
(D) Remote con-
Admin deactivated
trol inv.
(D) W-Value
Admin deactivated
control inv.
edit menu con-
Admin
figuration

CLS Pro 600 – Line and Contrast Sensor 101/108

 C Appendix 3 - Factory Default Settings

Menu Sub-Menu 1 Sub-Menu 2 Parameter Access Level Default Value

select configur-
Admin
ation
save configura-
Admin
tion
delete configur-
Admin
ation
choose job Operator
jobs save job Admin
delete job Admin
time [ms] Maintenance 2
internal Operator Automatic
brightness Maintenance 7
automatic Maintenance activated
optional Operator
illumination
brightness Maintenance 0
automatic Maintenance deactivated
external Operator deactivated
brightness Maintenance
automatic Maintenance
destination [%] Maintenance 100
quality Maintenance 45
auto adjust-
Parameter contrast detec- Maintenance activated
ment
tion
min. line width
Maintenance 0.3
[mm]
edge color Operator All
edge intensity Maintenance deactivated
line color Maintenance deactivated
contrast track- plausibility line intensity Maintenance deactivated
ing check edge polarity Maintenance activated
edge
sharpness Maintenance deactivated
environment Maintenance activated
general balan-
Maintenance 256 Werte
cing

adaption set- color Maintenance activated

tings contrast Maintenance activated
edge sharpness Maintenance activated
line width Maintenance activated

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 Appendix 3 - Factory Default Settings C

Menu Sub-Menu 1 Sub-Menu 2 Parameter Access Level Default Value

environment Maintenance activated
splice misalign-
Maintenance 3
ment [mm]
line width toler-
Maintenance 0.1
ance [mm]
position aver-
Maintenance deactivated
aging
recapture factor Maintenance 00.050
web stop detec-
Maintenance activated
tion
Remote Guiding
gain factor Xp 006.00
Controller
extended con-
Display signal view type Maintenance
trast view
System Info Operator

CLS Pro 600 – Line and Contrast Sensor 103/108

 D Appendix 4 - BST eltromat STB 1 Connections

D Appendix 4 - BST eltromat STB 1 Connections

General Information:
The sensor can be connected up to the customer’s controller us-
ing via a terminal strip (optional). A BST eltromat STB 1 must be
used in this case. This will link to the sensor via a cable and plug.
The separate cable wires will be fed to a terminal strip inside the
BST eltromat STB 1. The connections to the customer’s machine
can then be made from here.
① Connection Cable (from X80)
② Optional Outputs (sealed by plugs)
③ Terminal Strip
④ M16 Cable Screws

Pin Assignment of the Terminal Strip:

Ter- Function Remark
minal
1 GND Ground for Pin 2 and Pin 3
2 DOUT +24 V Output
3 LAMP_PLUS External lighting +24V output,
External lighting, trigger O/P, +12V / 5
4 LAMP_TRIG
mA
5 ANALOG_OUT Analog O/P 0 - 10 V
6 EXT_GND Insulated ground for Pin 7 and Pin 8
7 EXT_GEAR External Synchronization Cycle
8 EXT_RESET External Synchronization Reset

Installation:

NOTICE
Caution!
Only qualified and trained personnel are permitted to undertake
the electrical connections.

The system must be wired according to the accompanying con-

nection diagram or plugged into the appropriate cable sockets.

Note:
Standard wiring sleeves with collars (DIN 46228/Part 4)
must be used with all cable connections up to 0.75 mm².
Wiring sleeves must not be used with cables from 0.75
mm² up to a maximum of 1.5 mm².

104/108 CLS Pro 600 – Line and Contrast Sensor

 Appendix 4 - BST eltromat STB 1 Connections D

Using Wiring Sleeves:

The crimping is also gas-tight (no cross crimping) i.e. there is no
gap between the conductor and the wiring sleeve. We recom-
mend using VarioCrimp-4-Zange 206-204 crimping pliers made by
WAGO. The length of the metal sleeves fitted on the wiring sleeve
must be at least 8 mm.
Using Cable Without Wiring Sleeves:
For fine and multi-core cable and for fine-wired cable, whose kink
resistance is not sufficient due to its small diameter, in order to
overcome the contact force of the clamping springs, the clamp
must be correctly opened using a screwdriver.
Check that all the cables are fitted tightly after the connections
have been made (in both cases).

D1 Installation Instructions For EMC-Wiring

Figure Wiring step

► Unscrew the union nut on the cable gland.

► Pull out the clamping insert from interme-

diate support.
Attention! When pulling out the clamping
insert, do not bend it (do not press too
hard).

► Strip cable back by 8 mm so that the screen

braiding is uncovered.

► Pull the union nut onto the cable.

► Feed the cable into the clamping insert and

bend the screen braiding back over the
clamping insert.

CLS Pro 600 – Line and Contrast Sensor 105/108

 D Appendix 4 - BST eltromat STB 1 Connections

Figure Wiring step

► Push the clamping insert into the interme-

diate support.

► Fit the screws.

106/108 CLS Pro 600 – Line and Contrast Sensor

 Appendix 5 - Teach-in Template E

E Appendix 5 - Teach-in Template

CLS Pro 600 – Line and Contrast Sensor 107/108

 E Appendix 5 - Teach-in Template

E1 Aligning the Teach-In Template in Front of the CLS Pro 600

① Material Web
② CLS Pro 600
③ Teach-In Template

108/108 CLS Pro 600 – Line and Contrast Sensor