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Condensate Management: OWS Series CS Series

Condensate generated by lubricated type air compressors is comprised of atmospheric borne water vapor and lubricant from the compression process. With average ambient conditions of 70degF / 70% R.H., a 500 scfm (100 HP) air system can fill two (2) 24-foot swimming pools every year. OWS Series Separators use a large tank of water that allows separable lubricants to float to the surface.

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81 views

Condensate Management: OWS Series CS Series

Condensate generated by lubricated type air compressors is comprised of atmospheric borne water vapor and lubricant from the compression process. With average ambient conditions of 70degF / 70% R.H., a 500 scfm (100 HP) air system can fill two (2) 24-foot swimming pools every year. OWS Series Separators use a large tank of water that allows separable lubricants to float to the surface.

Uploaded by

Ethan Hunt
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Condensate Management

OWS Series CS Series

Target Lubricants for Successful Separation


Active Media
OWS Series
Pelletized activated carbon adsorbs trace lubricants

Condensate...The Byproduct of Air Compression


Condensate generated by lubricated type air compressors is comprised of atmospheric borne water vapor and lubricant from the compression process. Post compression, condensate is dropped from the air stream in the cooling, refrigerated drying, and filtration phases of the air treatment process. Regardless of site conditions, it is virtually impossible to remain legally compliant with local discharge regulations without proper separation equipment.

Condensate Volume...It Changes with the Weather


Changes in ambient temperature, relative humidity and plant air demands leaves the ratio of lubricant-to-water, commonly referred to as parts per million (ppm), in flux. Condensable water vapor varies from practically nothing during frosty winter conditions, to large volumes produced during the heat and humidity of summer. With average ambient conditions of 70F/70% R.H., a 500 scfm (100 HP) air system can fill two (2) 24-foot swimming pools every year. Rather than store the condensate and pay to have it hauled away, both economy and ecology dictate the installation of the proper Deltech Condensate Separator to target the undesirable lubricant.

CS Series
Magnetized zeolite absorbs polar formulations

Deltech OWS Series...


Targets Demulsible Lubricants
Gravity Separation Condensate Separators are ideal for applications that use a single lubricant and rapidly separate in <5 minutes into 2 distinct layers. Excellent candidates tend to be proprietary PAO (polyalphaolefin) based lubricants marketed by compressor manufacturers. OWS Series Separators use a large tank of water that allows separable lubricant to float to the surface. Incoming condensate displaces cleaner water from the bottom to flow through a bed of activated carbon to remove trace lubricant to 15 ppm.
3 condensate drain 1/2" connections 4 Position Inlet Diffuser Sample Test Jars

ASTM #D-1401 Test Results... The Key to Separator Selection


Equal parts of fresh lubricant and distilled water are blended in this laboratory test performed by the lubricant manufacturers. Due to each unique formulation, test results will vary from manufacturer-to-manufacturer for what appears to be the same type of lubricant. Results range from complete separation in <1 minute, to a homogenized emulsion that never separates. Comprehensive lubricant identification is critical to ensure the proper Condensate Separator is selected.

Suspended Carbon Bed Handles Pre-Absorption Chamber

Pop-Up Flow Indicator

Selection Guidelines
Series OWS CS Lubricant ml 40 <40 Distilled H20 ml 40 >40 Emulsion ml 0 2 or 3 Time min. 1 varies

Separation Filter

Adjustable Oil Outlet Tube

Sediment Chamber

Sample Valve

Water Outlet Port

* Computerized sizing program ensures proper selection. Consult your distributor.


Large Vessel
Translucent Oil Container Extra large carbon beds for long life

Deltech CS Series...
Targets Emulsified Lubricants
Polar Extraction Condensate Separators are ideal for applications that use multiple lubricants that dont separate well. Originally designed for homogenous Polyglycol (PAG) based polar formulations like SSR Ultra Coolant and Sullube 32, CS Series separators have excelled in tough applications with mixed lubricants (consult Distributor for Sullair 24KT*) from a variety of compressor stations. CS Series Condensate Separators use specially coated zeolite to establish a polar magnetic field that selectively targets positive and negatively charged lubricant molecules. Attracted to the charged surface, polar lubricant molecules bond to the opposite magnetic pole and are removed from the condensate. As water is neutral, it slips through the Filter Module unimpeded to deliver <15 ppm to sanitary sewer.
SSR Ultra Coolant registered trademark of Ingersoll-Rand. Sullube 32 and 24KT are registered trademarks of Sullair Corporation.

Features 3 Application Friendly Versions


Pressure Fed
Separation system for larger air systems to 1125 scfm
Depressurization chamber with 3 inlet connections Patented automatic level control system #U.S. Patent 6,132,620 Pneumatic pump adapts to all size Filter Modules, prevents overflow, and transports condensate to sanitary sewer Self-contained Filter Module lasts about 1 year Optional Equalizer System for system expansion
4 Position Inlet Diffuser 3 Condensate Drain 1/2" Connections Filter Module

Gravity Fed
Separation system for air systems to 125 scfm
Wall-mounted Depressurization Chamber with 3 inlet connections 6' Large I.D. hose gravity feeds Filter Module Design ensures up to 7.2 psi Interconnecting fittings included

Adapter Package
Converts ANY gravity type separator to an CS Series separator.
Eliminates overflow problems caused by choked carbon filters Upgrades your old separator and eliminates the carbon filter Remote pumping chamber collects outlet water from gravity separator Automatic operation with level controlled pump system Pressure fed long life Filter Module Extends filter life to approximately 1 year Gravity Fed

Pump

Oil Outlet Tube

Main Reservoir

Pick-up Tube

Float

Ball Valve

Water Outlet

Adapter Package

Specifications
CS Series "Polar Extraction" Emulsified Condensate Separator
CS Series Engineering Data
Technology Group Packages (includes Filter Module) Gravity-fed (Wall-mounted diffuser for economy through 125 scfm) Pressure-fed (Combines: Diffuser, gravity separation, integral pump for flows through 1125 scfm) Adapter Package (Upgrade any brand of gravity type separator to a CS Series.) Model Number CSG050 CSG150 CS150 CS300 CS550 CSC050 CSC150 CSC300 CSC550 Max CFM 60 125 250 560 1125 60 250 560 1125 Nominal HP 15 30 50 100 200 15 50 100 200 Air required CFM @ 20 psi n/a n/a < 0.35 < 0.35 < 0.35 < 0.35 < 0.35 < 0.35 < 0.35 Air power Connection (inches) n/a n/a
1 1 1 1 1 1 1

Condensate Inlets (3) 12" (3) 12" (3) 12" (3) 2"
1

Water Outlet (inches)


3 3 3 3 3 3 3 3 3

Extracted Lubricant Capacity 1.5 5 5 12 24 1.5 5 12 24

System Weight (lbs) 42 100 140 250 450 47 105 215 415

4"

4 " 4 " 4 " 4 " 4 " 4 " 4 " 4 "

4" 4" 4" 4" 4" 4" 4"

(3) 12" (3) 12" (3) 12" (3) 12" (3) 12"

Volume Modulation & Balance Diverter Equalizer System

Model Number 3044377 3046316

Max GPH per Outlet 115 115

Condensate Inlets (3) 1/2" (3) 1/2"

Condensate Outlets (3) 12" (4) 12"

Instantaneous Liquid Capacity Gal. 2.4 2.4

System Weight (lbs.) 15 15

Dimensions Replacement Parts Filter Modules Model Number CSF05 CSF15 CSF30 CSF55 Pump Rebuild Kit Pump PRK-1 PDP-1 Maximum System CFM 60 250 560 1125 Nominal System HP 15 50 100 200 Extracted Lubricant Capacity Gal. 1.5 5 12 24 H (inches) 15 20 28.5 32.5 11 15 18.6 23 W Weight (lb) 35 90 200 400

OWS Series "Gravity Separation" Demulsible Condensate Separator


OWS Series Engineering Data
Max CFM @ 90oF/90%RH 150 300 600 1200 1800 2400 Max CFM @ 70oF/70%RH 357 714 1428 2856 4284 5712 H 30 39 39 39 39 39 Dimensions W (inches) 26.5 34 35 72 109 146 D 19 21 31 31 31 31 Condensate Inlets (3) 12" (3) 12" (3) 12" (3) 12" (3) 12" (3) 12" Water Outlet 3 4"
3

Model Number OWS150 OWS300 OWS600 OWS1200 OWS1800 OWS2400

Oil Container Volume Gal. 1.5 5 5 (2) 5 (3) 5 (4) 5

System Weight (lbs.) 53 77 120 240 360 480

4"

1" (2) 1" (3) 1" (4) 1"

Improvements and research are continuous at SPX Deltech. Specifications may change without notice.
Bulletin CMS-8000-NA-1

SPX Air Treatment 1000 Philadelphia Street Canonsburg, PA 15317-1700 U.S.A. Phone: 724-745-8647 Fax: 724-745-4967 Email: [email protected] www.deltech-spx.com
Copyright 2004 SPX Air Treatment. All Rights Reserved.

SPX Air Treatment Canada 1415 California Avenue Brockville, ON , Canada , K6V 7H7 Phone: 613-345-2280 Fax: 613-345-7240 Email: [email protected] www.deltech-spx.com

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