Broadcast Electronics Inc.

4100 North 24th Street, Quincy, Illinois 62305 USA • Phone (217) 224-9600 • Fax (217) 224-9607 • www.bdcast.com • [email protected]

4MX 50
50kW AM Transmitter Manual

590-4050, Revision A
03/17/06
4MX 50 – 50kW AM Transmitter Manual

©2006 Broadcast Electronics Inc. All rights reserved.

The information in this publication is subject to improvement and change without notice. Although
every effort is made to ensure the accuracy of the information in this manual, Broadcast Electronics
Inc. accepts no responsibility for any errors or omissions. Broadcast Electronics Inc. reserves the right
to modify and improve the design and specifications of the equipment in this manual without notice.
Any modifications shall not adversely affect performance of the equipment so modified.

Proprietary Notice
This document contains proprietary data of Broadcast Electronics Inc. No part of this publication may
be reproduced, transmitted, transcribed, stored in a retrieval system, translated into any other
language in any form or by any means, electronic or mechanical, including photocopying or
recording, for any purpose, without the express written permission of Broadcast Electronics Inc.

Trademarks
Broadcast Electronics and the BE logo are registered trademarks of Broadcast Electronics Inc.

All other trademarks are property of their respective owners.

 i

IMPORTANT INFORMATION

EQUIPMENT LOST OR DAMAGED IN TRANSIT -

When delivering the equipment to you, the truck driver or carrier’s agent will present a receipt for
your signature. Do not sign it until you have:
1) Inspected the containers for visible signs of damage and 2) Counted the containers and compared
with the amount shown on the shipping papers. If a shortage or evidence of damage is noted, insist
that notation to that effect be made on the shipping papers before you sign them.
Further, after receiving the equipment, unpack it and inspect thoroughly for concealed damage. If
concealed damage is discovered, immediately notify the carrier, confirming the notification in
writing, and secure an inspection report. This item should be unpacked and inspected for damage
WITHIN 15 DAYS after receipt. Claims for loss or damage will not be honored without proper
notification of inspection by the carrier.

RF PRODUCT TECHNICAL ASSISTANCE, REPAIR SERVICE, REPLACEMENT

PARTS -
Technical assistance is available from Broadcast Electronics by letter, prepaid telephone, fax, or E-
mail. Equipment requiring repair or overhaul should be sent by common carrier, prepaid, insured,
and well protected. If proper shipping materials are not available, contact the Customer Service
Department for a shipping container. Do not mail the equipment. We can assume no liability for
inbound damage, and necessary repairs become the obligation of the shipper. Prior arrangement is
necessary. Contact the Customer Service Department for a Return Authorization.
Emergency and warranty replacement parts may be ordered from the following address. Be sure to
include the equipment model number, serial number, part description, and part number. Non-
emergency replacement parts may be ordered directly from the Broadcast Electronics stock room by
fax at the number shown below.

RF CUSOMTER SERVICE -
Telephone: (217) 224-9617
E-Mail: [email protected]
Fax: (217) 224-9607

FACILITY CONTACTS -
Broadcast Electronics, Inc. - Quincy Facility
4100 N. 24th St. P.O. BOX 3606
Quincy, Illinois 62305
Telephone: (217) 224-9600
Fax: (217) 224-9607
General E-Mail: [email protected]
Web Site: www.bdcast.com

NON-EMERGENCY REPLACEMENT PARTS -

Fax: (217) 224-9609

©2006 Broadcast Electronics Inc.

ii

RETURN, REPAIR, AND EXCHANGES -

Do not return any merchandise without our written approval and Return Authorization. We will
provide special shipping instructions and a code number that will assure proper handling and
prompt issuance of credit. Please furnish complete details as to circumstances and reasons when
requesting return of merchandise. All returned merchandise must be sent freight prepaid and
properly insured by the customer.

WARRANTY ADJUSTMENT -
Broadcast Electronics, Inc. warranty is included in the Terms and Conditions of Sale. In the event of
a warranty claim, replacement or repair parts will be supplied F.O.B. factory. At the discretion of
Broadcast Electronics, the customer may be required to return the defective part or equipment to
Broadcast Electronics, Inc. F.O.B. Quincy, Illinois. Warranty replacements of defective merchandise
will be billed to your account. This billing will be cleared by a credit issued upon return of the
defective item.

PROPRIETARY NOTICE -
This document contains proprietary data of Broadcast Electronics, Inc. No disclosure, reproduction,
or use of any part thereof may be made except by prior written permission.

MODIFICATIONS -
Broadcast Electronics, Inc. reserves the right to modify the design and specifications of the
equipment in this manual without notice. Any modifications shall not adversely affect performance
of the equipment so modified.

FCC NOTICE TO THE EQUIPMENT USER -

FCC Rule 73.1590 mandates that the licensee of each AM station be responsible to make
measurements for spurious and harmonic emissions to show compliance with the transmission
system requirements of Section 73.44 of the Commission’s Rules. It is the broadcast station’s
responsibility to ensure that the audio signal input to the Broadcast Electronics, Inc.’s 4MX 50 AM
Transmitter conform to the audio standard NRSC-1 (published as ANSI / EIA-549-1988). This is a
mandatory requirement to ensure that the equipment complies to Section 73.44 and Section
73.128(C) of the Commission’s Rules.

©2006 Broadcast Electronics Inc.

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TRANSMITTER WARRANTY VOID NOTICE -

THIS PRODUCT WARRANTY WILL BE VOID IF THE TRANSMITTER IS INSTALLED AT A SITE

WITH INADEQUATE LIGHTNING / AC SURGE PROTECTION, DEFECTIVE TRANSMISSION LINE
SYSTEM, OR CONNECTION TO AN IMPROPER AC INPUT.

The transmitter is covered by a two year limited product warranty from Broadcast Electronics, Inc.
However, the transmitter must be properly installed at a site with adequate Lightning / AC Surge
protection, transmission line system or load capable of handling the Transmitter’s RF Output power,
and also be connected to a proper AC Input.

To ensure that the 4MX 50 Transmitter’s Warranty does remain valid:

The transmitter must be installed and setup as described by the installation procedures
presented throughout this manual.

The Lightning / AC Surge Suppressor (supplied with transmitter) must be installed at the AC
Service entrance as described in this manual.

The transmitter’s RF Output must be connected to an adequate transmission line

system or load capable of handing the transmitter’s RF Output power.

The transmitter must be connected to the AC Power Source, with the transformer topology
and voltage, that it was configured for and tested with at the factory. See Section 2.4
regarding “Primary AC Power Source Voltage and Configuration.”

FAILURE TO PROPERLY INSTALL THE AC SURGE SUPPRESSOR WILL VOID THE

TRANSMITTER’S WARRANTY.

If you have any questions regarding the installation of the transmitter or the warranty, please contact
the RF Customer Service Department at Broadcast Electronics, Inc.

Telephone: (217) 224-9617

E-Mail: [email protected]
Fax: (217) 224-9607

©2006 Broadcast Electronics Inc.

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OPERATING HAZARD

THE TRANSMITTER CONTAINS MULTIPLE CIRCUIT GROUNDS WITH HIGH AC AND DC POTENTIALS
WITH RESPECT TO THE CABINET WHICH IS AT EARTH POTENTIAL. DO NOT ENERGIZE THE
TRANSMITTER WITH TEST EQUIPMENT CONNECTED TO THE TRANSMITTER’S OUTPUT NETWORK,
RF POWER MODULE, RF COMBINER, OR POWER SUPPLY COMPONENTS.

Broadcast Electronics, Inc.’s AM transmitters contain high voltages and currents. If safety precautions are
not practiced, contact with high voltages and currents could cause serious injury or death. The transmitter
is equipped with many built-in safety features, however good judgment, care, and common sense must be
practiced to prevent accidents.

In addition to high voltages and currents, AM transmitters contain multiple circuit grounds with high ac
and dc potentials with respect to the cabinet which is at earth potential. The potentials could cause serious
injury or death if maintenance personnel simultaneously touch a circuit ground and the cabinet. As a
result, operation of the transmitter with test equipment connected to the transmitter’s output network, RF
power module, RF combiner, or power supply components is extremely dangerous and must not be
attempted. Therefore, never energize the transmitter with test equipment connected to the output
network, RF power module, RF combiner, or power supply components.

©2006 Broadcast Electronics Inc.

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SAFETY PRECAUTIONS

PLEASE READ AND OBSERVE ALL SAFETY PRECAUTIONS!!

ALL PERSONS WHO WORK WITH OR ARE EXPOSED TO POWER TUBES, POWER
TRANSISTORS, OR EQUIPMENT WHICH UTILIZES SUCH DEVICES MUST TAKE PRECAUTIONS
TO PROTECT THEMSELVES AGAINST POSSIBLE SERIOUS BODILY INJURY. EXERCISE
EXTREME CARE AROUND SUCH PRODUCTS. UNINFORMED OR CARELESS OPERATION OF
THESE DEVICES CAN RESULT IN POOR PERFORMANCE, DAMAGE TO THE DEVICE OR
PROPERTY, SERIOUS BODILY INJURY, AND POSSIBLY DEATH.

DANGEROUS HAZARDS EXIST IN THE OPERATION OF POWER TUBES AND

POWER TRANSISTORS -
The operation of power tubes and power transistors involves one or more of the following hazards,
any one of which, in the absence of safe operating practices and precautions, could result in serious
harm to personnel.

A. HIGH VOLTAGE - Normal operating voltages can be deadly. Additional information

follows.

B. RF RADIATION - Exposure to RF radiation may cause serious bodily injury possibly

resulting in Blindness or death. Cardiac pacemakers may be affected. Additional
information follows.

C. BERYLLIUM - OXIDE POISONING - Dust or fumes from BeO ceramics used as thermal
links with conduction cooled power tubes and power transistors are highly toxic and can
cause serious injury or death. Additional information follows.

D. HOT SURFACES - Surfaces of air-cooled radiators and other parts of tubes can reach
temperatures of several hundred degrees centigrade and cause serious burns if touched.
Additional information follows.

E. RF BURNS - Circuit boards with RF power transistors contain high RF potentials. Do not
operate an RF power module with the cover removed.

©2006 Broadcast Electronics Inc.

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HIGH VOLTAGE -
Many power tubes operate at voltages high enough to kill through electrocution. Personnel should
always break the primary circuits of the power supply and discharge high voltage capacitors when
direct access to the tube is required.

RADIO FREQUENCY RADIATION -

Exposure of personnel to RF radiation should be minimized, personnel should not be permitted in the
vicinity of open energized RF generating circuits, or RF transmission systems (waveguides, cables,
connectors, etc.), or energized antennas. It is generally accepted that exposure to “high levels” of
radiation can result in severe bodily injury including blindness. Cardiac pacemakers may be affected.

The effect of prolonged exposure to “low level” RF radiation continues to be a subject of

investigation and controversy. It is generally agreed that prolonged exposure of personnel to RF
radiation should be limited to an absolute minimum. It is also generally agreed that exposure should
be reduced in working areas where personnel heat load is above normal. A 10 mW/cm2 per one
tenth hour average level has been adopted by several U.S. Government agencies including the
Occupational Safety and Health Administration (OSHA) as the standard protection guide for
employee work environments. An even stricter standard is recommended by the American National
Standards Institute which recommends a 1.0 mW/cm2 per one tenth hour average level exposure
between 30 Hz and 300 MHz as the standard employee protection guide (ANSI C95.1-1982).
RF energy must be contained properly by shielding and transmission lines. All input and output RF
connections, such as cables, flanges and gaskets must be RF leak proof. Never operate a power tube
without a properly matched RF energy absorbing load attached. Never look into or expose any part
of the body to an antenna or open RF generating tube or circuit or RF transmission system while
energized. Monitor the tube and RF system for RF radiation leakage at regular intervals and after
servicing.

DANGER - BERYLLIUM OXIDE CERAMICS - AVOID BREATHING DUST OR

FUMES -
BeO ceramic material is used as a thermal link to carry heat from a tube or transistor to the heat sink.
Do not perform any operation on any BeO ceramic which might produce dust or fumes, such as
grinding, grit blasting, or acid cleaning. Beryllium oxide dust or fumes are highly toxic and breathing
them can result in serious personal injury or death. BeO ceramics must be disposed of only in a
manner prescribed by the device manufacturer.

HOT SURFACES -
The anode portion of power tubes is often air-cooled or conduction-cooled. The air-cooled external
surface normally operates at a high temperature (up to 200° to 300°C). Other portions of the tube
may also reach high temperatures, especially the cathode insulator and the cathode/heater surfaces.
All hot surfaces may remain hot for an extended time after the tube is shut off. To prevent serious
burns, take care to prevent and avoid any bodily contact with these surfaces both during and for a
reasonable cooling down period after tube operation.

©2006 Broadcast Electronics Inc.

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Table of Contents
1 Preparing for Installation.............................................................................................1
1.1 Shipment Inspection ...........................................................................................1
1.2 Unpacking the Transmitter..................................................................................1
1.3 Documentation Review .......................................................................................1
1.4 Environmental Requirements...............................................................................1
1.5 Cooling Air Requirements....................................................................................1
1.6 4MX 50 Physical Information ..............................................................................2
1.7 Items Required for Installation.............................................................................5
1.7.1 Tools / Items Required for Installation (not supplied with 4MX 50) .................5
1.7.2 Installation Kit Items (977-4051 – supplied with 4MX 50) ..............................5
1.7.3 Surge Suppressor (supplied with 4MX 50)......................................................5

2 Installation and Setup .................................................................................................6

2.1 Locating the Transmitter .....................................................................................6
2.2 Earth Ground to 4MX 50 Chassis Connection......................................................6
2.3 RF Output Transmission Line Connection.............................................................7
2.4 Primary AC Power Source Voltage and Configurations.........................................8
2.5 4MX 50 AC Input Recommended Wire Size.......................................................10
2.6 Installing the AC Surge Suppressor....................................................................11
2.7 Connecting AC Power To The 4MX 50 Transmitter ............................................13
2.7.1 230VAC (192-265VAC), 50/60 Hz, 3 Phase, Closed Delta Input ....................14
2.7.2 230VAC (192-265VAC), 50/60 Hz, 3 Phase, WYE, 3 Wire Input....................15
2.7.3 400VAC (332-460VAC), 50/60 Hz, 3 Phase, WYE, 4 Wire Input....................16
2.7.4 Install Lower Rear Door ................................................................................17
2.8 Remote INTERLOCK and FAILSAFE I/O Connections............................................18
2.8.1 INTERLOCK (TB2-4) ......................................................................................21
2.8.2 FAILSAFE (TB2-2)..........................................................................................21
2.9 Turning on AC Power........................................................................................22
2.9.1 Installation Checklist.....................................................................................22
2.9.2 Turn ON the Main AC Service Entrance Breaker ............................................22
2.9.3 Turn ON the 4MX 50 Transmitter AC Breaker ...............................................22
2.10 Initial System Checkout .....................................................................................23
2.9.1 ON ................................................................................................................23
2.9.2 OFF................................................................................................................23
2.9.3 FAULT RESET..................................................................................................23
2.9.4 PHASE 1, PHASE 2, and PHASE 3 .................................................................23
2.11 Initial RF Output and Connection of the Audio Source.......................................24
2.11.1 Log into the GUI ..........................................................................................24
2.11.2 Enter the Chief Engineer’s Password.............................................................24
2.11.3 Set the Initial RF Output Power Level ............................................................25
2.11.4 Turn the 4MX 50’s RF Output Power ON (without Modulation)....................25
2.11.5 PA Diagnostics .............................................................................................26
2.11.6 Power Supply Diagnostics ............................................................................27
2.11.7 Turn the Transmitter’s RF Output Power OFF ................................................28
2.11.8 Audio Input Connections .............................................................................28
2.11.9 AUDIO SETUP Menu.....................................................................................29

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2.11.10 Turn the Audio Source ON ........................................................................... 31

2.11.11 Audio Tuning Procedure .............................................................................. 31

2.12 Audio Troubleshooting ..................................................................................... 34

2.12.1 Audio Fault (A/D Overdrive).......................................................................... 34
2.12.2 Audio Fault (too much gain or over modulation)… ...................................... 35
2.12.3 Low Modulation Level.................................................................................. 35

3 Operation................................................................................................................. 36
3.1 Overview .......................................................................................................... 36
3.2 Switches and Indicators .................................................................................... 37
3.2.1 ON .............................................................................................................. 37
3.2.2 OFF.............................................................................................................. 37
3.2.3 FAULT RESET................................................................................................ 37
3.2.4 PHASE 1, PHASE 2, and PHASE 3 ................................................................. 37
3.3 Graphical User Interface.................................................................................... 38
3.4 Graphical User Interface Sub-Menus ................................................................. 39
3.4.1 Default User Classification and Password...................................................... 39
3.4.2 Log In .......................................................................................................... 39
3.4.3 Log Out ....................................................................................................... 40
3.4.4 Password Protection .................................................................................... 41
3.4.5 Time/Date/IP Setup ...................................................................................... 43
3.4.6 Audio Setup ................................................................................................ 43
3.4.7 Operation Mode .......................................................................................... 45
3.4.8 Spectrum..................................................................................................... 46
3.4.9 Network Sweep ........................................................................................... 46
3.4.10 Diagnostics .................................................................................................. 47
3.4.11 Event Log .................................................................................................... 47
3.4.12 PA Power Supply Diagnostics ....................................................................... 48
3.4.13 PA RF Module Diagnostics............................................................................ 49
3.4.14 I/O Status..................................................................................................... 50
3.4.15 RF Output Power Control Menu ................................................................... 50
3.4.16 Program Preset Power Level Menus .............................................................. 51
3.4.17 Raise / Lower Power Level............................................................................. 51
3.5 Remote Control I/O Connections ....................................................................... 52
3.5.1 INTERLOCK (TB2-4) ...................................................................................... 55
3.5.2 FAILSAFE (TB2-2) ......................................................................................... 55
3.5.3 Other Remote Device I/O Connections.......................................................... 56
3.6 PA Modules ...................................................................................................... 66
3.7 Power Supply Modules ..................................................................................... 66
3.8 Exciter .............................................................................................................. 67
3.9 System Controller ............................................................................................. 67
3.10 High / Low Line Sensor ..................................................................................... 68
3.11 18V Power Supplies .......................................................................................... 68
3.12 RF Output Network........................................................................................... 69

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4 General Maintenance................................................................................................70
4.1 Air Filter Replacement .......................................................................................70
4.2 GUI Menu Screen Care ......................................................................................71
4.3 Check AC Terminal Block Connections ...............................................................71

5 Repair / Replacement ................................................................................................72

5.1 Power Amplifier Module Replacement...............................................................72
5.2 PA Power Supply Module Replacement .............................................................79

6 Diagrams and Schematics .........................................................................................87

6.1 4MX 50 System Block Diagram 230VAC (597-4050-001) ..................................87
6.2 4MX 50 System Block Diagram 400VAC (597-4050-002) ..................................87
6.3 PCB, ASSY, DSP Exciter (917-0400)....................................................................87
6.4 PCB, ASSY, PA Motherboard / Combiner (917-0403) .........................................87
6.5 PCB, ASSY, High Power AM PA (917-0404) .......................................................87
6.6 PCB, ASSY, Soft-key Switch (917-0406).............................................................87
6.7 PCB, ASSY, Controller (917-0407) .....................................................................87
6.8 PCB, ASSY, Switch / LED (917-0409) .................................................................87
6.9 PCB, ASSY, Lightning Protection (917-0412-050) ..............................................87
6.10 PCB, ASSY, Multiplexer (917-0413) ...................................................................87
6.11 PCB, ASSY, Lightning Detector (917-0414-050).................................................87
6.12 PCB, ASSY, 400V PA Power Supply Module (917-0415).....................................87
6.13 PCB, ASSY, Low Voltage Supply (917-0415-100)...............................................87
6.14 PCB, ASSY, High / Low Line Sensor (917-0416-050) ..........................................87
6.15 PCB, ASSY, PS Motherboard (917-0417-001) ....................................................87
6.16 PCB, ASSY, 12V Power Supply (917-0418) ........................................................87
6.17 PCB, ASSY, Remote I/O (917-0419) ...................................................................87
6.18 PCB, ASSY, DC Filter (919-0519-001) ................................................................87
6.19 4MX 50 Wiring Diagram (907-4050-230/400) ..................................................87

©2006 Broadcast Electronics Inc.

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1 Preparing for Installation

1.1 Shipment Inspection

When delivering the equipment to you, the truck driver or carrier’s agent will present a
receipt for your signature. Do not sign the receipt until you have:
Inspected the containers and / or Transmitter for visible signs of damage.
Counted the containers and compared with the amount shown on the shipping
papers. If a shortage or evidence of damage is noted, insist that notation to that
effect be made on the shipping papers before you sign them.

1.2 Unpacking the Transmitter

After receiving the 4MX 50 equipment, unpack and inspect it thoroughly for concealed damage. If
concealed damage is discovered, immediately notify the carrier, confirming the notification in
writing, and secure an inspection report. This item should be unpacked and inspected for damage
WITHIN 15 DAYS after receipt. Claims for loss or damage will not be honored without proper
notification of inspection by the carrier.

1.3 Documentation Review

Every transmitter is wired, operated, tested, and inspected prior to shipment and is ready for
installation when received. Prior to installation, this Transmitter Manual should be studied to
obtain an understanding of the operation, circuitry, nomenclature, and installation requirements.

1.4 Environmental Requirements

The 4MX 50 is designed to operate in an ambient air temperature range of

0˚ - 122˚ Fahrenheit (0˚ to +50˚ Celsius) with 0 - 95% non-condensing humidity at
0 - 10,000 feet (0 - 3,048 meters) above sea level. The floor on which the 4MX 50 is to be
installed must be level and capable of supporting 1115 lbs (506kg).

1.5 Cooling Air Requirements

The 4MX 50 requires a source of cooling air to maintain an acceptable operating

temperature. The transmitter requires a cooling air flow of 3000 cubic feet per
minute (85.0 cubic meters per minute). To ensure that airflow is not restricted, there should
be a minimum clearance from the top of the cabinet to any obstructions of 7.81 inches
(19.84 cm) and 16.0 inches (40.64 cm) from the rear of the cabinet.

©2006 Broadcast Electronics Inc.

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1.6 4MX 50 Physical Information

Prior to installation, there are several items in the transmitter room that must be considered. The
4MX 50 Installation Drawing below provides the necessary dimensional data and information for
the planning of the AC Power, RF Output, Interlock and Failsafe, Ground Strap, and Remote
Control connections.

Figure 1 – 4MX 50 Installation Drawing

©2006 Broadcast Electronics Inc.

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Exhaust
RF Output and Air Audio & Remote I/O
AC Wiring Entry Wiring Entry
(Top Left Rear (Top Right Front Corner)
Corner)
Access to Upper Power
Amplifier Modules (1-16)
Graphical User
Interface - (GUI)

Access to Exciter / Controller

Access to
Multiplexer PCB

Access to Audio and Remote

Access to Lower RF Power Control Connections
Amplifier Modules (17-32)

Figure 2 – 4MX 50 Front View

Access to
RF Output Network

Access to Primary AC
Connections and PA
Power Supply Modules Main ON / OFF AC Breaker

Cooling Air Inlet

and Access to Air Filters

Figure 3 – 4MX 50 Rear View

©2006 Broadcast Electronics Inc.

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PA Modules 1- 16

PA Modules 17-32

Figure 4 – 4MX 50 Front View (PA Module Locations)

Power Supply
Modules 1-32

Terminal Blocks for

Primary AC Connections

Figure 5 – 4MX 50 Rear View (Power Supply Module Locations)

©2006 Broadcast Electronics Inc.

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1.7 Items Required for Installation

1.7.1 Tools / Items Required for Installation (not supplied with 4MX 50)

AC Voltage Meter (to confirm AC Supply Voltage).

3/8” Allen Wrench or Hex Drive (for AC Power terminal blocks).

No. 2 Phillips Screwdriver (for Front Doors and Remote I/O Access Panel).

Small Flat Blade Screwdriver (for Remote I/O connections).

Wire Strippers (for Remote I/O connections).

Large Flat Blade Screwdriver (for RF connection).

5/16” Socket or Nut Driver (for RF connection).

1/2” Wrench or Socket (for Earth Ground connection).

Hydraulic Punch Set (for punching holes in Surge Suppressor Box).

Watertight Connectors (for Surge Suppressor Box).

4 inch (10.16 cm) wide copper ground strap

1.7.2 Installation Kit Items (977-4051 – supplied with 4MX 50)

700-0155, Conductive Grease (for AC Terminal Block Connections).

407-0186, Potentiometer Tuning Tool (for Audio Setup Procedure).

375-0007-001, Ferrite Ring, 2.4 O.D. X 1.4 I.D. (for Remote I/O Connections).

375-0009, Ferrite Ring, 1.2 O.D. X 0.75 I.D. (for Audio Connections).

463-5500-001, Earth Ground Strap

1.7.3 Surge Suppressor (supplied with 4MX 50)

4MX 50 AM Transmitters come with an AC Surge Protector. Depending upon your site’s
requirements, one of the following will arrive with your shipment.

959-2062-001, AC Surge Protector, 240V, CL Delta or WYE, 3 Wire + Ground

959-4031-001, AC Surge Protector, 380V, WYE, 4 Wire + Ground

959-2020-001, AC Surge Protector, 480V, WYE, 4 Wire + Ground

©2006 Broadcast Electronics Inc.

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2 Installation and Setup

2.1 Locating the Transmitter

The 4MX 50 transmitter is designed with access holes in the top of the cabinet to allow for
overhead routing of AC Power, RF Output line, and control wiring. The transmitter room floor
must be level and capable of supporting the total transmitter weight of 1115 lbs (506kg).

Once the location of the transmitter has been determined, use a fork lift to move it to the desired
location. Unbolt the transmitter from the shipping skid, remove the skid and slide the transmitter
into its exact location.

Note: Ensure that adequate clearance is maintained for proper air flow and general maintenance
(see Figure 1 for dimensions).

2.2 Earth Ground to 4MX 50 Chassis Connection

The 4MX 50 ground system requires the connection of an earth ground to the 4MX 50 chassis.
Refer to Figure 6 and connect an earth ground from the AC Service Entrance to the RF Output
flange using the supplied Earth Ground Strap (463-5500-001) and customer supplied grounding
strap as shown.

Step 1 – Using a 1/2” wrench, install

the Ground Strap (463-5500-001) from
the Installation Kit as shown

Earth Ground Strap (463-5500-001)

supplied in 4MX 50 Installation Kit

.281 Diameter Holes

for 1/4” Hardware

Step 2 – The supplied strap should then be bolted and silver

soldered to a customer supplied 5 inch (10.16 cm) wide copper
strap which is bonded to Earth Ground at the Service Entrance.

Figure 6 – Earth Ground to 4MX 50 Chassis Connection

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2.3 RF Output Transmission Line Connection

The 4MX 50 transmitter RF output connection is 3-1/8 inch, 50 Ohm, EIA, Male, and is
located in the top of the cabinet. This connection is a Clamp Type Flange Adapter with
a fixed bullet as shown in Figure 7.
Fixed Bullet
3-1/8 Inch, 50 Ohm,
EIA Male, RF Output
Connection Outer should seat in
Flange Adapter here

Inner should seat on

Bullet here

Figure 7 – 3-1/8 Inch, 50 Ohm, RF Output Connector (Left Rear of Cabinet Top)

Step 1 – Prepare the transmission line inner conductor with the proper cutback.

Step 2 – Install the transmission line ensuring that the inner conductor goes over the bullet.
Also, ensure that the inner and outer are seated as noted in Figure 8.

Step 3 – Position the clamp as shown and tighten using a flat blade screwdriver,
5/16” nut driver or socket.

Install and position clamp

as shown. Tighten using a
flat blade screwdriver, 5/16”
nut driver or socket

Figure 8 – 3-1/8 Inch, 50 Ohm, RF Output Connection

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2.4 Primary AC Power Source Voltage and Configurations

The 4MX 50 was designed to operate from the AC Power Sources listed below.

- 230VAC (192-265VAC), 50 / 60 Hz, 3-Phase, Closed Delta, 207A per phase.

- 230VAC (192-265VAC), 50 / 60 Hz, 3-Phase, WYE, 3 Wire, 207A per phase.
- 400VAC (332-460VAC), 50 / 60 Hz, 3-Phase, WYE, 4 Wire, 117A per phase.

However, please note that each AC Power Source does require a specific configuration
of the power supply components in the 4MX 50.

When placing the order for the transmitter, the customer must determine which of the
three AC Power Sources that they intend to operate the 4MX 50 from.

The customer sales order for the transmitter determines what AC Supply Voltage and Configuration
that the transmitter was built and tested for.

The following figures represent acceptable AC Power Source transformer topologies.

-OR-

Figure 9 – 230VAC , 3-Phase, Closed Delta Supply to Main Breaker Box

Figure 10 – 230VAC , 3-Phase, WYE, 3 Wire Supply to Main Breaker Box

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Figure 11 – 400VAC , 3-Phase, WYE, 4 Wire Supply to Main Breaker Box

CAUTION!!

1) DO NOT attempt to connect the 4MX 50 to a different AC Power

Source than it was configured and tested for at the factory!

2) Before installing the 4MX 50 Transmitter, make certain that the

AC Input Voltage and configuration does in fact match the transmitter
sales order information!

3) If you have not done so, consult with the local electric utility to ensure
that the correct AC service is provided before connecting the primary
power source to the transmitter!

4) Operation from an unsatisfactory power source will void the warranty

on the transmitter as any resulting damage is beyond the control of
the manufacturer!

©2006 Broadcast Electronics Inc.

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2.5 4MX 50 AC Input Recommended Wire Size

230VAC (192-265VAC) 3 Phase, Closed Delta or WYE, 3 Wire, 207A per phase

Voltage Wire Size at 26-30 Wire Size at 31-35 Wire Size at 36-40 Wire Size at 41-45 Wire Size at 46-50
+/- 10% degrees C degrees C degrees C degrees C degrees C
208 250kcmil 250kcmil 300kcmil 300kcmil 350kcmil
220 4/0 250kcmil 250kcmil 300kcmil 300kcmil
240 4/0 4/0 4/0 250kcmil 250kcmil
260 3/0 3/0 4/0 4/0 250kcmil

400VAC (330-460VAC) 3 Phase, WYE, 4 Wire, 117A per phase

Voltage Wire Size at 26-30 Wire Size at 31-35 Wire Size at 36-40 Wire Size at 41-45 Wire Size at 46-50
+/- 10% degrees C degrees C degrees C degrees C degrees C
340 1/0 2/0 2/0 2/0 3/0
400 1 1 2/0 2/0 1/0
440 2 1 1 1 1/0
460 2 2 1 1 1

Figure 12 – 4MX 50 AC Input Wire Size Charts

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2.6 Installing the AC Surge Suppressor

Included in the 4MX 50 shipment from Broadcast Electronics, Inc. is an AC Surge Suppressor device.
This device MUST be installed for over voltage protection at the AC service entrance of the transmitter
building before AC Power is applied to the transmitter. Please adhere to the installation instructions
included with the Surge Suppressor device. The Surge Suppressor should be installed immediately after
the Main Breaker Box to ensure its effectiveness. The wires from the Main Breaker Box to the Surge
Suppressor must be as short as possible. See the schematics in Figures 13 and 14 for the Surge
Suppressor Device wiring for your specific AC Voltage and Configuration.

CAUTION - Failure to install the AC Surge Suppressor will void the warranty of the
transmitter!

Figure 13 – 230VAC , 3 Phase, Closed Delta or WYE Input, AC Surge Suppressor Device Wiring

FIGURE 14 – 400VAC , 3 PHASE, 4 Wire WYE Input, AC Surge Suppressor Device Wiring

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Step 1 – Mount the AC Surge Protector as close to the Main AC Service Entrance Breaker Box as possible
using the 5/16” diameter holes that are provided.

Step 2 – Determine the desired main cable entry location. Using a

hydraulic punch set, punch the appropriate hole and install a
watertight connector (not supplied).

Step 3 – Punch another hole near the relays for Remote Alarm
Wiring and install an appropriate sized watertight connector.

Step 4 – Connect the Surge Suppressor to the power bus using

No. 8 stranded copper building wire. Connect (short as possible)
the phase wires to “L1”, “L2”, and “L3” terminals; connect the
neutral wire to “N” (Note: Neutral connection only used on
400V WYE); connect the earth ground wire to “G”; connect the
earth ground the Chassis Ground Lug.

Step 5 – If using an alarm (customer supplied), connect to the dry contacts (NO or NC) on alarms relays.

Note: For additional information reference the instructions included with the Surge Suppressor Device.

Extra Bulbs

Surge
protection
elements

Access to
Surge Fuses

Chassis
Ground Lug
(lower right
corner of box)

Phase #3 (L3)
Alarm Relay
Connections
Phase #1 (L1) Phase #2 (L2)
Neutral (only connected on
Ground 400V WYE)
See Figures 12 and 13

Figure 15 – Typical AC Surge Suppressor Device Connections

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2.7 Connecting AC Power To The 4MX 50 Transmitter

The primary AC Power Source wiring enters the 4MX 50 cabinet through the top and runs down
through an internal conduit to the main AC terminal blocks.

Step 1 – Remove the lower rear door of the 4MX 50.

Step 1a – Ensure that the

Main AC Breaker is in the OFF position

Entry Location
Step 1b – Loosen For AC Wiring
lower door hardware

Step 1c – Use handles to

Remove lower rear door

Figure 16 – Lower Rear Door Removal and AC Wiring Entry (Top Left Rear Corner)

Step 2 – Insert the AC Power cable into the provided entry location in the top of the cabinet.

Step 3 – Route the AC Power cable down through the conduit to the AC Connection blocks.

AC Connection
Terminal Blocks

Figure 17 – AC Terminal Block Location (Lower Right Rear of Cabinet)

Step 4 – Prepare the conductors with the suggested strip length and apply conductive
grease supplied in the Installation kit.

1.25”
Apply Conductive Grease Supplied in the
Installation Kit to protect against corrosion

Figure 18 – Suggested Strip Length and Grease for AC Supply Wiring

Step 5 – See the following sections 2.6.1, 2.6.2, or 2.6.3 for the AC Input Terminal
Block Connections for your specific configuration.

©2006 Broadcast Electronics Inc.

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2.7.1 230VAC (192-265VAC), 50/60 Hz, 3 Phase, Closed Delta Input

Not Connected
Phase #3

Phase #2

Phase #1

Use 3/8” Hex Drive or

Allen Wrench to Tighten

AC Terminal
Blocks

Chassis Ground LUG -

Connect Earth / Main AC
Service Entrance Breaker
Box Chassis Ground here
Figure 19 – 230VAC, 3 Phase, Closed Delta

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2.7.2 230VAC (192-265VAC), 50/60 Hz, 3 Phase, WYE, 3 Wire Input

Not Connected

Phase #3

Phase #2

Phase #1

Use 3/8” Hex Drive

or Allen Wrench to
Tighten

AC Terminal
Blocks

Chassis Ground LUG -

Connect Earth / Main AC
Service Entrance Breaker
Box Chassis Ground here
Figure 20 – 230VAC, 3 Phase, WYE, 3 Wire

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2.7.3 400VAC (332-460VAC), 50/60 Hz, 3 Phase, WYE, 4 Wire Input

Neutral
Phase #3

Phase #2

Phase #1

Use 3/8” Hex Drive

or Allen Wrench to
Tighten

AC Terminal
Blocks

Chassis Ground LUG -

Connect Earth / Main AC
Service Entrance Breaker
Box Chassis Ground here

Figure 21 – 400VAC, 3 Phase, WYE, 4 Wire

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2.7.4 Install Lower Rear Door

Once the AC Connections have been made, install the rear door

Step 1 – Install the Lower

Rear Door

Step 2 – Tighten lower

Rear Door Hardware

Figure 22 – Install Lower Rear Door

©2006 Broadcast Electronics Inc.

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2.8 Remote INTERLOCK and FAILSAFE I/O Connections

The 4MX 50 Transmitter is equipped with a remote device I/O Connection Board
(PCB Assy 917-0419) and will interface with almost any remote control or diagnostic device. Remote
device wiring enters through the top of the cabinet and routes down to the I/O Connection Board
which is accessible from the front of the transmitter. See Figure 1 for the cabinet entry location
provided for remote device wiring and the front panel access location to the I/O Connection Board.
See Figures 23 and 24 for instructions to gain access to the Remote Control I/O connections. For the
pin out of the I/O Connection Board, see Figure 25.

Step 2 - Remove
Step 1 – Remove the the (3) screws
(2) screws from the from the hinge
right door as shown. area as shown

Figure 23 – Remote Control I/O and Audio Input Access Panel Hardware

Audio Inputs

Step 3 – Use the fold- Step 4 – Wrap Remote

out handle to remove Control Cable through
the Remote Control I/O Ferrite Ring (375-0007-
and Audio Input Access 001, supplied in the
Panel Installation Kit) 2 turns
as shown

Step 5 – Make
connections to
Remote Control
I/O Board

(see Figure 25
Figure 24 – Remote Control I/O and Audio Input Access Panel for pin outs)

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Remote INTERLOCK
and FAILSAFE Inputs

Figure 25 – Remote I/O Terminal Block Pin Outs

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On the Controller Board (PCB Assy 917-0407), jumper plug P4 will come from the factory installed
on pins 1 and 2 of J4. This position of P4 will require a GND connection from a remote device to
the I/O Connection Board to activate its input. If desired, P4 may be positioned on pins 2 and 3 of
J4 which will then require a voltage of 3.5V or greater to activate the input. See Figure 26 for
the location of jumper plug P4 on the Controller Board.

P4

Figure 26 – Controller Board I/O Signal Configuration Jumper

Included in the remote device I/O connections, is an INTERLOCK and a FAILSAFE

connection. These connections are provided for safety to protect not only the 4MX 50
transmitter but service personnel as well who may be working on the transmitter or
the transmission system.

REMOTE CONTROL DOES NOT need to be ENABLED from the OPERATING menu in the GUI
for INTERLOCK and FAILSAFE inputs to function.
.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required to
activate the input.

©2006 Broadcast Electronics Inc.

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2.8.1 INTERLOCK (TB2-4)

If the INTERLOCK circuit is interrupted when the transmitter’s RF Output is ON, the
following will occur:

1) The transmitter will completely shutdown.

2) The transmitter’s front panel green ON indicator will go off.
3) The INTERLOCK indicator on the GUI will turn RED.
4) The front panel FAULT indicator located below the GUI will also turn RED.

Once the INTERLOCK circuit is closed, the transmitter WILL NOT automatically return to its
original state. The transmitter must be restarted!

If the INTERLOCK circuit is interrupted when the transmitter’s RF Output is OFF, the
following will occur:

1) The transmitter’s front panel ON indicator will remain off.

2) The INTERLOCK indicator on the GUI will turn RED.
3) The front panel FAULT indicator located below the GUI will also turn RED.

Once the INTERLOCK circuit is closed, the transmitter may then be restarted.

IMPORTANT - The remote INTERLOCK circuit MUST be closed or the

transmitter will not operate!

2.8.2 FAILSAFE (TB2-2)

If the FAILSAFE circuit is interrupted when the transmitter’s RF Output is ON, the
following will occur:

1) The FAILSAFE indicator on the GUI will turn RED.

2) The transmitter’s RF Output Power will go to 0.0 kW on the GUI
(Note: The Power Supply and PA modules are still turned ON).
3) The front panel FAULT indicator below the GUI will light.

Once the FAILSAFE circuit is closed, the transmitter WILL automatically

return to the RF Output power level it was set at before the FAULT occurred.

If the FAILSAFE circuit is interrupted when the transmitter’s RF Output is OFF, the
following will occur:

1) The FAILSAFE indicator will turn RED on the GUI.

2) The front panel FAULT indicator below the GUI will also turn RED.

Once the FAILSAFE circuit is closed the transmitter RF Output will remain
OFF, but may now be turned ON.

IMPORTANT - The remote FAILSAFE circuit MUST be closed or the

transmitter will not operate!

©2006 Broadcast Electronics Inc.

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2.9 Turning on AC Power

2.9.1 Installation Checklist

Before turning on the AC Power, please use the following checklist to ensure that the
proper installation steps have been taken.

Ensure that the transmitter is installed on a level surface that is capable of

supporting a static load of 1100 lbs (500 kg).

Ensure that the transmitter has a cooling air supply source that will
provide 3000 cubic feet per minute (85.0 cubic meters).

Ensure that an Earth Ground strap has been properly connected to the
cabinet.

Ensure that the RF Output has been properly connected to an adequate

load or antenna system.

Ensure that the transmitter site’s AC Supply Voltage and configuration

matches the transmitter sales order.

Ensure that an adequate AC Surge Protector is properly installed.

Ensure that the AC Connections to the 4MX terminal blocks match the
configuration stated on the sales order.

Ensure that the remote INTERLOCK and FAILSAFE connections have been
made. If the Remote INTERLOCK and FAILSAFE circuits are not closed, the
transmitter will NOT operate.

2.9.2 Turn ON the Main AC Service Entrance Breaker

After ensuring that the installation is correct, turn the Main AC Service Entrance
Breaker ON.

2.9.3 Turn ON the 4MX 50 Transmitter AC Breaker

Next, turn the 4MX AC Breaker to its ON position.

AC Breaker shown in
ON position

Figure 27 – 4MX 50 Rear Panel AC Breaker

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2.10 Initial System Checkout

After AC Power has been applied to the 4MX, the following should all occur:

The front panel GUI will come up.

The 3 AC Phase indicators will light Green.
The Front Panel OFF indicator should be RED.
The FAILSAFE and INTERLOCK indicators should be GREEN on the GUI.

FAILSAFE
INTERLOCK Indicator
Indicator
Frequency
Forward / Reflected
Power Readings AC Phase Voltages

PHASE #1
ON
Indicator
Switch / Indicator

PHASE #2
OFF Indicator
Switch / Indicator

PHASE #3
FAULT RESET Indicator
Switch / Indicator

Figure 28 – Front Panel GUI, Switches, and Indicators

2.9.1 ON

This Switch / Indicator is used to turn the RF Output Power ON. Upon initial AC
power up it will be off until pressed to turn the RF Output power ON, then it will
illuminate GREEN.

2.9.2 OFF

This Switch / Indicator is used to turn the RF Output Power OFF and will illuminate
RED upon initial AC power up. When the RF Output power is ON, this Switch /
Indicator will be off.

2.9.3 FAULT RESET

This Switch / Indicator is used to reset a Fault. This Switch / Indicator will be off when
there are no faults and RED when a fault occurs.

2.9.4 PHASE 1, PHASE 2, and PHASE 3

These indicators are used to monitor the three AC Phases and will illuminate GREEN.
If a Phase is lost, the indicator for that Phase will extinguish.

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2.11 Initial RF Output and Connection of the Audio Source

2.11.1 Log into the GUI

Click the LOG IN button and the Log In Menu will appear.

Figure 29 – Main GUI Menu

2.11.2 Enter the Chief Engineer’s Password

Next, enter the Chief Engineer’s default password, 123456, and press ENTER.

Figure 30 – Log In Menu

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2.11.3 Set the Initial RF Output Power Level

From the Main Menu select POWER and the RF output Power Control Menu will
appear. Next, select a preset Power Level that is ≤10.0 kW.

Figure 31 – RF Output Power Control Menu

2.11.4 Turn the 4MX 50’s RF Output Power ON (without Modulation)

Ensure that the Audio Source is NOT yet connected.

Ensure that the RF Output is connected to an adequate load or antenna system capable
handling the RF Output Power.

To turn the transmitter’s RF Output Power ON, select either the XMTR ON from the Main GUI
Menu, or depress the ON button on the front of the transmitter.

OR

Figure 32 – Turning RF Output Power ON

Ensure that the Transmitter goes to the Power Level that was selected
and does so with no alarms and/or faults displayed on the GUI.

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2.11.5 PA Diagnostics

From the Main Menu select DIAG and the following menu will appear.

Figure 33 – Diagnostics Menu

From the Diagnostics Menu select PA DIAG.

Figure 34 – PA Diagnostics Menu

Ensure that all of the PA Modules that are ON are GREEN with No Faults.

NOTE: All 32 PA Modules will not be ON unless the RF Output Power Level
is set for ≥10kW; @ 2.5kW – 9.99kW 16 PA Modules will be ON (9-24);
@ 250W – 2.49kW 8 PA Modules will be ON (13-20).

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2.11.6 Power Supply Diagnostics

From the Main Menu select DIAG and the following menu will appear.

Figure 35 – Diagnostics Menu

From the Diagnostics Menu select PWR SUP DIAG.

Figure 36 – Power Supply Diagnostics Menu

Ensure that all of the Power Supply Modules are ON (GREEN) with No Faults.

NOTE: All 32 Power Supply Modules will not be ON unless the RF Output Power Level
is set for ≥10kW; @ 2.5kW – 9.99kW 16 PS Modules will be ON (9-24);
@ 250W – 2.49kW 8 PS Modules will be ON (13-20).

If there are any Faults and/or Alarms present, they must be resolved
prior to applying Audio to the Transmitter!

©2006 Broadcast Electronics Inc.

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2.11.7 Turn the Transmitter’s RF Output Power OFF

To turn the transmitter’s RF Output Power OFF, select either the XMTR OFF from the
Main GUI Menu, or depress the OFF button on the front of the transmitter.

OR

Figure 37 – Turning RF Output Power OFF

2.11.8 Audio Input Connections

Before connecting the Audio source to the 4MX 50, make sure of the following.

Ensure that the Audio Source is turned OFF.

Ensure that the 4MX 50’s RF Output Power is now OFF.

Proceed with connecting the Audio source to the 4MX 50. The Audio Inputs enter the
4MX 50 through the top of the cabinet in the same location as the remote control
connections. The Audio Inputs then route down through the cabinet to the Audio Input
terminal block. CH1 is the default Audio Input factory setting.

J47 – Modulation Sample

Wrap Audio Input Cable

J27 – Audio Inputs through white Ferrite Ring
(375-0009, supplied in the
Chassis Ground = 8 8 4MX 50 Installation Kit)
AES Audio IN ( - ) = 7 6 turns as shown
AES Audio IN ( + ) = 6
CH2 Mono Audio ( - ) = 5 1
J13 – Optical Audio Input
CH2 Mono Audio ( + ) = 4
Chassis Ground = 3
CH1 Mono Audio ( - ) = 2 J26 – ASi 10 Input
CH1 Mono Audio ( + ) = 1
J24 – External 10 MHz

Figure 38 – Audio Input Connections

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2.11.9 AUDIO SETUP Menu

From the Main GUI Menu, select AUDIO SETUP.

Figure 39 – Audio Setup Menu

2.10.9.1 Set the active Audio Input

The 4MX 50 audio input type can be set for either a PRIMARY or a BACKUP
audio input source. This selection may be made on the right side of the Audio
Menu by depressing either the SELECT PRIMARY or SELECT BACKUP buttons.
The factory default for the Active Audio is PRIMARY.

2.10.9.2 Assign the Audio Input Signal Type

Next, you must assign the Audio Input signal type. If you chose PRIMARY in step 2.10.9.1,
then you must select either PRIMARY ANALOG-1, PRIMARY ANALOG-2,
or PRIMARY AES/EBU. If you chose BACKUP, then you must select either BACKUP
ANALOG-1, BACKUP ANALOG-2, or BACKUP AES/EBU.

Note: At the time of printing this manual, ANALOG-1 is the only active Audio Input.

2.10.9.3 No Backup Audio

If no Backup Audio source is being used, select NO BACKUP.

2.10.9.4 AES/EBU Input

If an AES/EBU input is being used, you must select either AES/EBU OPTICAL or
AES/EBU WIRE.

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2.10.9.5 Set Audio Positive / Negative Indicator Peak Levels

To set the positive and negative audio indicator peak levels, select SET POS/NEG IND
from the Audio Menu and the Set Peak Indicator Menu will appear.

Step 4
Step 3

Step 1 Step 2
Figure 40 – Set Peak Indicator Menu

Step 1 - Select the SET POS INDICATOR button and then enter 125% (typical
value) for an initial starting point. The range for this setting is 1 – 150%.

Step 2 - Select the SET NEG INDICATOR button and then enter 95% (typical
value) for an initial starting point. The range for this setting is 1 – 100%.

Step 3 - Select the ENTER button.

Step 4 - Select BACK to return to the Audio Menu.

2.10.9.6 Set the Audio Gain

From the AUDIO SETUP menu select LOWER AUDIO or RAISE AUDIO and set the Audio
Gain to 40%. Next, select BACK to return to the Main Menu.

Audio Gain
Level Indicator

Audio Gain Level

Adjustment Buttons

Figure 41 – Audio Setup Menu

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2.11.10 Turn the Audio Source ON

When applying the Audio Source, the content should be as high as you would ever expect
to operate the system at.

2.11.11 Audio Tuning Procedure

Step 1 - Locate the CH1 Audio Tuning Potentiometer R133 (R129 if tuning CH 2) and Led DS31
on the DSP Exciter Board.

DS31
U1

R129 (CH 2)

R133 (CH 1)

Figure 42 – DSP Exciter Board Audio level Tuning Pots and indicator

Step 2 - Turn the CH1 Audio Tuning Potentiometer R133 (R129 if tuning CH 2) on the
DSP Exciter Board Clockwise (SLOWLY) until Led DS31 starts to come on
and an Audio Fault occurs. Led DS31 will blink on/off as the audio level starts
hitting the A/D upper limit. The Main Menu should appear as shown below with
the AUDIO Block and a Warning Note highlighted in red.

Figure 43 – Audio Fault

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Step 3 - Next, it is necessary to confirm that the Audio fault is an A/D fault. From
the Main Menu select DIAG and the Diagnostic Menu will appear. It
should appear as shown below with the Audio Fault block in red and a
note in the Fault Analysis window stating “The audio input level is too
high, lower the level by adjusting R133 (or R129) on the Exciter circuit
board.”

Figure 44 – Audio Input Level Too High

Step 4 - Next, turn R133 (R129 if tuning CH 2) on the Exciter Board Counter
Clockwise (SLOWLY) 1/2 of a turn, or until Led DS31 is extinguished.

Step 5 - Press the FAULT RESET button from the Diagnostics Menu then return to
the Main Menu.

Ensure that the Audio Fault is now cleared.

Ensure that Led DS31 remains extinguished.

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Step 6 - Turn the Transmitter’s RF Output ON

To turn the transmitter’s RF Output Power ON, select either the XMTR ON
from the Main GUI Menu, or depress the ON button on the front of the
transmitter.

Ensure that the Transmitter has no Faults and/or Alarms.

OR

Figure 45 – Turning RF Output Power ON

Step 7 - Go to the AUDIO SETUP Menu. Next, select RAISE AUDIO to raise the Audio
Gain to the desired Modulation level.

Please note that the maximum modulation level is 150% and that the
Transmitter’s RF Output Power will fault off if exceeded!!

Figure 46 – Audio Setup Menu

There should not be any Faults or Alarms relating to Audio now. If there are, see the
following Audio Troubleshooting section. If the transmitter is running properly, go to the
POWER menu and raise the RF Output Power to the desired level.

©2006 Broadcast Electronics Inc.

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2.12 Audio Troubleshooting

This section discusses the most common Audio Setup related Faults/Alarms and how to resolve
them.

2.12.1 Audio Fault (A/D Overdrive) - If this fault occurs, use the following procedure to resolve.

Figure 47 – Audio Fault (A/D Overdrive)

Step 1 - Locate the Audio Tuning Potentiometer, R133, on the DSP Control Board.

Step 2 - Turn R133 on the DSP Controller Board Counter Clockwise (SLOWLY)
1/4 of a turn.

Step 3 - Press the FAULT RESET button on the front of the transmitter to clear the
fault.

Step 4 - If the fault still exists, repeat the process until the Fault clears.

©2006 Broadcast Electronics Inc.

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2.12.2 Audio Fault (too much gain or over modulation…) - If this fault occurs, use the
following procedure to resolve.

Figure 48 – Audio Fault (Audio Gain Too High)

Step 1 - Go to the Audio Menu.

Step 2 - Lower the Audio Level.

Step 3 - Press the FAULT RESET button on the front of the transmitter to clear the
fault.

Step 4 - If the fault still exists, repeat the process until the Fault clears.

2.12.3 Low Modulation Level - If you have this condition, use the following procedure to resolve.

Step 1 - Go to the Audio Menu.

Step 2 - Raise the Audio Level (if already at 90% or greater proceed to Step 3, if not
proceed to Step 4).

Step 3 - Adjust R133 on the DSP Controller Board Clockwise (SLOWLY) to obtain the
desired modulation level.

Step 4 – Raise the Audio level from the Audio Menu to the desired level.

©2006 Broadcast Electronics Inc.

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3 Operation

3.1 Overview

The 4MX50 consists of 32 Power Amplifier (PA) and 32 Power Supply (PS) modules in a one
to one relationship. The PA’s are located in four bays across the front of the transmitter and
the power supplies are accessible from the back. The power supplies provide a 400V bulk
voltage to the PA’s.

RF Drive is generated in the Exciter and distributed to the PA bays through cat-5 cables. AC
entry is from the top rear of the transmitter and extends down into the bottom rear of the
cabinet where the contactor and circuit breaker is located. Also in this area are redundant
18V power supplies and an AC Line Sensor Board. The Exciter, System Controller,
Multiplexer, and GUI circuitry are contained in the central section at the front of the
transmitter.

Using a Fourier modulation method, the amplitude information is encoded on the drive
waveforms supplied to the PA’s by the Exciter. There are two such drive waveforms supplies
to each PA.

The Controller takes user input from the GUI, assures a safe turn on/off transition of the
transmitter, monitors system parameters during operation, and sends pertinent operational
data back through the GUI to the user.

The GUI allows the user complete control of transmitter operation. Access to vital
system information is provided on screen through an intuitive menu structure.

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3.2 Switches and Indicators

FAILSAFE
INTERLOCK Indicator
Indicator
Frequency
Forward / Reflected
Power Readings AC Phase Voltages

PHASE #1
ON
Indicator
Switch / Indicator

PHASE #2
OFF Indicator
Switch / Indicator

PHASE #3
FAULT RESET Indicator
Switch / Indicator

Figure 49 – Front Panel GUI, Switches, and Indicators

3.2.1 ON

This Switch / Indicator is used to turn the RF Output Power ON. Upon initial AC
power up it will be off until pressed to turn the RF Output power ON, then it will
illuminate GREEN.

3.2.2 OFF

This Switch / Indicator is used to turn the RF Output Power OFF and will illuminate
RED upon initial AC power up. When the RF Output power is ON, this Switch /
Indicator will be off.

3.2.3 FAULT RESET

This Switch / Indicator is used to reset a Fault. This Switch / Indicator will be off when
there are no faults and RED when a fault occurs.

3.2.4 PHASE 1, PHASE 2, and PHASE 3

These indicators are used to monitor the three AC Phases and will illuminate GREEN.
If a Phase is lost, the indicator for that Phase will extinguish.

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3.3 Graphical User Interface

The GUI allows complete control of the transmitter from the front panel. It also provides a
comprehensive view of internal parameters important to its operation. It is an intuitive menu driven
interface with a 15inch xvga lcd display. Softkeys around the display direct the user to
the desired menu. The GUI is security protected to prevent unauthorized use.

Please Note that some options in the GUI menus are “grayed” out. These options are
not activated at this time but are planned for future software releases.

Upon AC power up of the transmitter, the main GUI menu displays a rudimentary block diagram of the
4MX 50 and key transmitter parameters such as modulation and frequency. There are also indicators
that will appear on this menu for important alarms or faults.

To activate any GUI menu option, simply depress its silver button located just outside the GUI screen.

Figure 50 – Main GUI Menu

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3.4 Graphical User Interface Sub-Menus

3.4.1 Default User Classification and Password

For security purposes the 4MX 50 has two classifications of users by default, Chief Engineer
and Operator. Users who login as Chief Engineer have total control over critical transmitter
parameters. The Operator login, however, has limited access to make system changes. The
Operator can not make changes in the Audio and Password Setup Menus.

The default Chief Engineer password is 123456

The default Operator login password is 111111

3.4.2 Log In

Once the AC Power has been turned on, the Main menu screen will appear on the GUI.
Depress the button just below the LOG IN box to activate its menu, and then enter the
appropriate password.

Figure 51 – Log In Menu

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3.4.3 Log Out

In the Log Out Menu only the Chief Engineer login has permission to make Logout
Operation changes.

3.4.3.1 Manual Logout

When the MANUAL LOGOUT option is enabled, to logout of the transmitter,

the user must select LOGOUT from the Main Screen and then LOGOUT from
the screen shown below. If the GUI is not used for 15 minutes the GUI will go
into screen save mode. The user will remain logged in.

Note: When the GUI goes into screen save mode it returns to the Main
GUI Menu.

3.4.3.2 Auto Logout

When the AUTO LOGOUT option is enabled, if the GUI is not used for
15 minutes, the GUI will go into screen save mode and the user will be
automatically logged out.

Figure 52 – Logout Menu

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3.4.4 Password Protection

From the Main menu screen select PASSWORD SETUP and the Password Menu will appear.
Only the Chief Engineer login has permission to make changes in this menu. From this menu the
Chief Engineer may change their password as well as the Operator password. Additionally, the
password protection may be disabled if desired.

See Figures 53, 54, and 55 for the password setup menus. Passwords must be either
4, 5, or 6 digits in length.

Figure 53 – Password Menu

3.4.4.1 Disable / Enable Password Protection

To Disable password protection select the DISABLE PASSWD button.

When password protection is Disabled, the system will be as if the Chief Engineer is
logged in permanently. DISABLE PASSWD should only be used when no user
protection is desired.

To Enable password protection simply select the ENABLE PASSWD button.

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3.4.4.2 Change the Chief Engineer’s Password

To change the Chief Engineer’s Password, select the CHG CHIEF PASSWD button
and the screen shown in Figure 54 will appear. Enter the new password (must be 4, 5,
or 6 digits) and press ENTER.

Figure 54 – Edit Chief Engineer Password Menu

3.4.4.3 Change the Operator’s Password

To change the Operator’s Password, select the CHG OPER PASSWD button
and the screen shown in Figure 55 will appear. Enter the new password
(must be 4, 5, or 6 digits) and press ENTER.

Figure 55 – Edit Operator Password Menu

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3.4.5 Time/Date/IP Setup

The Time, Date, IP Address, and Subnet mask are all set from this menu. If
password protection is enabled, only the Chief Engineer can make changes in
this menu.

Figure 56 – Time / Date / IP Setup Menu

3.4.6 Audio Setup

The Audio Setup menu is used for defining the Active Audio, Primary Audio, Backup Audio,
AES/EBU Audio input, and the positive / negative audio indicator levels. The Analog and
AES/EBU Audio levels may be adjusted here as well. If password protection is enabled, only the
Chief Engineer can make changes in this menu.

Figure 57 – Audio Setup Menu

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3.4.5.1 Set the active Audio Input

The 4MX 50 audio input type can be set for either a PRIMARY or a BACKUP
audio input source. This selection may be made on the right side of the Audio
Menu by depressing either the SELECT PRIMARY or SELECT BACKUP buttons.
The factory default for the Active Audio is PRIMARY.

3.4.5.2 Assign the Audio Input Signal Type

Next, you must assign the Audio Input signal type. If you chose PRIMARY in step
3.4.5.1, then you must select either PRIMARY ANALOG-1, PRIMARY ANALOG-2,
or PRIMARY AES/EBU. If you chose BACKUP, then you must select either BACKUP
ANALOG-1, BACKUP ANALOG-2, or BACKUP AES/EBU.

Note: At the time of printing this manual, ANALOG-1 is the only active Audio Input.

3.4.5.3 No Backup Audio

If no Backup Audio source is being used, select NO BACKUP.

3.4.5.4 AES/EBU Input

If an AES/EBU input is being used, you must select either AES/EBU OPTICAL or AES/EBU
WIRE.

3.4.5.5 Set Audio Positive / Negative Indicator Peak Levels

To set the positive and negative audio indicator peak levels, select SET POS/NEG IND.

Step 1 - Select the SET POS INDICATOR button and then enter 40% for an initial
starting point. The range for this setting is 1 – 150%.

Step 2 - Select the SET NEG INDICATOR button and then enter 40% for an initial
starting point. The range for this setting is 1 – 100%.

Step 3 - Select the ENTER button.

STEP 3

STEP 1 STEP 2

Figure 58 – Set Peak Indicator Menu

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3.4.5.6 Audio Levels

Analog and AES/EBU Audio levels may be adjusted using the LOWER ANALOG,
RAISE ANALOG, LOWER AES/EBU, and RAISE AES/EBU selections.

3.4.7 Operation Mode

The Operation Mode menu allows the user to enable / disable Remote Control, configure the 10
MHz reference as well as set Exgine features. If password protection is enabled, only the Chief
Engineer can make changes in the Operation Mode menu.

Figure 59 – Operation Mode Menu

3.4.6.1 Remote Control

The Remote Control functions may be enabled and disabled.

3.4.6.2 10 MHz Reference

The 10 MHz Reference may be set to either an internal or external source by

selecting either the INTERNAL 10 MHZ or EXTERNAL 10 MHZ buttons. The factory default
setting is INTERNAL.

3.4.6.3 Operating Mode

The Operating Mode may be set to either AM Only or AM & IBOC. These are Exgine features
which were not active at the time of printing this manual.

3.4.6.4 Digital Carrier

The Digital carrier may be turned OFF and ON. This is an Exgine feature which was not active
at the time of printing this manual.

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3.4.6.5 Antenna

The Antenna operation may be set for day or night. This is an Exgine feature which
was not active at the time of printing this manual.

3.4.8 Spectrum

The Spectrum menu will allow the user to view the RF Spectrum. Center Frequency, Span,
Scale Reference, and Resolution settings are displayed. This feature was not active at the
time of printing this manual.

Figure 60 – Spectrum Menu

3.4.9 Network Sweep

The Network Sweep menu allows the user to view a system load impedance plot.
The plot displays color coded points matching the values for Frequency, Resistance
(R and X), and VSWR. This feature was not active at the time of printing this manual.

Figure 61 – Network Sweep Menu

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3.4.10 Diagnostics

The Diagnostics menu set allows users to monitor critical parameters of the PA Power Supplies and
PA Modules, Reset Faults, and Raise / Lower Forward Power. Both the Chief Engineer and Operator
logins have full permissions in all Diagnostics menus.

Figure 62 – Main Diagnostics Menu

3.4.11 Event Log

Built into the Diagnostics System of the 4MX 50 is an Event Log. The Event Log stores the
operating history of the 4MX 50. Virtually, every event (a change in an operating parameter)
that the transmitter sees is recorded.

To access the Event Log from the Diagnostics Menu, select the EVENT LOG button.

Figure 63 – Event Log

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3.4.12 PA Power Supply Diagnostics

The Power Supply Diagnostics menu provides the user with individual PA Power Supply
Module dc voltage, current, and temperature (in degrees Celsius). There are also (4) fault
indicators for Start, Current, 400V, and Temperature. Color coded symbols indicate if a
module is ON (GRN), has a FAULT (RED), or has been REMOVED or is OFF (GRAY).

Only data for (8) of the (32) power supply modules is displayed at a given time
on this menu. To scroll to other modules use the PS PAGE UP and PS PAGE DOWN
menu buttons.

Fault indicators and their definitions are shown at the bottom of the Power Supply
Diagnostics menu. Faults may be reset from this menu by selecting the FAULT RESET
button.

Figure 64 – Power Supply Diagnostics Menu

Ensure that all of the Power Supply Modules are ON (GREEN) with No Faults.

NOTE: All 32 Power Supply Modules will not be ON unless the RF Output Power Level
is set for ≥10kW; @ 2.5kW – 9.99kW 16 PS Modules will be ON (9-24);
@ 250W – 2.49kW 8 PS Modules will be ON (13-20).

If there are any Faults and/or Alarms present, they must be resolved
prior to applying Audio to the Transmitter!

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3.4.13 PA RF Module Diagnostics

The PA Diagnostics Menu provides the user with individual PA Module voltage, current,
temperature (in degrees Celsius), and Drive indicators. There are also (3) fault indicators
for Temp, Drive, and RF Out. Color coded symbols indicate if a module is ON (GRN), has a
FAULT (RED), or has been REMOVED or is OFF (GRAY).

Only data for (8) of the (32) power supply modules is displayed at a given time
on this menu. To scroll to other modules use the PA PAGE UP and PA PAGE DOWN
menu buttons.

Fault indicators and their definitions are shown at the bottom of the PA Diagnostics
Menu. Faults may be reset from this menu by selecting the FAULT RESET button.

Individual PA Modules may be turned OFF and ON by selecting PA(X) ON or PA(X) OFF.

Figure 65 – PA RF Module Diagnostics Menu

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3.4.14 I/O Status

The I/O Status Menu shows which Remote I/O Connections are activated by
highlighting them Green.

Figure 66 – I/O Status Menu

3.4.15 RF Output Power Control Menu

From the Main Menu select POWER and the RF output Power Control Menu will
appear. Choose one of the 6 preset power levels by selecting one of the SEL PWR
LEVEL (X) buttons on the right side of the menu.

It is recommended to start with a lower power level, such as 10kW, when turning on
the RF Output Power for the first time, and then step up the RF output power once
the entire transmission system has been proven out.

Figure 67 – Power Menu with Default Settings

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3.4.16 Program Preset Power Level Menus

To re-program an individual preset power level, select the appropriate PROG PWR
LEVEL (X) button from the Power Control Menu and the following screen will appear.
Fill in the desired setting and then select ENTER.

Figure 68 – Program Power Menu

3.4.17 Raise / Lower Power Level

Select the RAISE POWER and LOWER POWER buttons to change the RF
Output power level momentarily from the selected preset setting.

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3.5 Remote Control I/O Connections

The 4MX 50 Transmitter is equipped with a remote device I/O Connection Board
(PCB Assy 917-0419) and will interface with almost any remote control or diagnostic device. Remote
device wiring enters through the top of the cabinet and routes down to the I/O Connection Board
which is accessible from the front of the transmitter. See Figure 1 for the cabinet entry location
provided for remote device wiring and the front panel access location to the I/O Connection Board.
See Figures 69 and 70 for instructions to gain access to the Remote Control I/O connections. For the
pin out of the I/O Connection Board, see Figure 71.

Step 2 – Remove
Step 1 – Remove the the (3) screws
(2) screws from the from the hinge
right door as shown. area as shown

Figure 69 – Remote Control I/O and Audio Input Access Panel Hardware

Audio Inputs

Step 4 – Wrap Remote

Step 3 – Use the fold- Control Cable through
out handle to remove Ferrite Ring (375-0007-
the Remote Control I/O 001, supplied in the
and Audio Input Access Installation Kit) 2 turns
Panel as shown

Step 5 – Remote
Control I/O Board

(see Figure 71
for pin outs)
Figure 70 – Remote Control I/O and Audio Input Access Panel

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Figure 71 – Remote I/O Terminal Block Pin Outs

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On the Controller Board (PCB Assy 917-0407), jumper plug P4 will come from the factory
installed on pins 1 and 2 of J4. This position of P4 will require a GND connection from a
remote device to the I/O Connection Board to activate its input. If desired, P4 may be
positioned on pins 2 and 3 of J4 which will then require a voltage of 3.5V or greater to
activate the input. See Figure 72 for the location of jumper plug P4 on the Controller Board.

P4

Figure 72 – Controller Board I/O Signal Configuration Jumper

Included in the remote device I/O connections, is an INTERLOCK and a FAILSAFE connection. These
connections are provided for safety to protect not only the 4MX 50 transmitter but
service personnel as well who may be working on the transmitter or the transmission system.

REMOTE CONTROL DOES NOT need to be ENABLED from the OPERATING menu in the GUI
for INTERLOCK and FAILSAFE inputs to function.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required to
activate the input.

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3.5.1 INTERLOCK (TB2-4)

If the INTERLOCK circuit is interrupted when the transmitter’s RF Output is ON, the
following will occur:

1) The transmitter will completely shutdown.

2) The transmitter’s front panel green ON indicator will go off.
3) The INTERLOCK indicator on the GUI will turn RED.
4) The front panel FAULT indicator located below the GUI will also turn RED.

Once the INTERLOCK circuit is closed, the transmitter WILL NOT automatically return to its
original state. The transmitter must be restarted!

If the INTERLOCK circuit is interrupted when the transmitter’s RF Output is OFF, the
following will occur:

1) The transmitter’s front panel ON indicator will remain off.

2) The INTERLOCK indicator on the GUI will turn RED.
3) The front panel FAULT indicator located below the GUI will also turn RED.

Once the INTERLOCK circuit is closed, the transmitter may then be restarted.

IMPORTANT - The remote INTERLOCK circuit MUST be closed or the

transmitter will not operate!

3.5.2 FAILSAFE (TB2-2)

If the FAILSAFE circuit is interrupted when the transmitter’s RF Output is ON, the
following will occur:

1) The FAILSAFE indicator on the GUI will turn RED.

2) The transmitter’s RF Output Power will go to 0.0 kW on the GUI
(Note: The Power Supply and PA modules are still turned ON).
3) The front panel FAULT indicator below the GUI will light.

Once the FAILSAFE circuit is closed, the transmitter WILL automatically

return to the RF Output power level it was set at before the FAULT occurred.

If the FAILSAFE circuit is interrupted when the transmitter’s RF Output is OFF, the
following will occur:

1) The FAILSAFE indicator will turn RED on the GUI.

2) The front panel FAULT indicator below the GUI will also turn RED.

Once the FAILSAFE circuit is closed the transmitter RF Output will remain
OFF, but may now be turned ON.

IMPORTANT - The remote FAILSAFE circuit MUST be closed or the

transmitter will not operate!

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3.5.3 Other Remote Device I/O Connections

3.5.3.1 PWR6 (TB1-1)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate
the input. Once this input becomes active the transmitter will ramp up or down to power
level 6 as set in the Power menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu

in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4,

a GND connection is required to activate the remote input. If P4 is
on pins 2 & 3 of J4, a voltage of 3.5-12V is required to activate the
input.

3.5.3.2 PWR5 (TB1-2)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate
the input. Once this input becomes active the transmitter will ramp up or down to power
level 5 as set in the Power menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is
required to activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-
12V is required to activate the input.

3.5.3.3 PWR4 (TB1-3)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate
the input. Once this input becomes active the transmitter will ramp up or down to power
level 4 as set in the Power menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required
to activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of
3.5-12V is required to activate the input.

3.5.3.4 PWR3 (TB1-4)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate
the input. Once this input becomes active the transmitter will ramp up or down to power
level 3 as set in the Power menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required
to activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required
to activate the input.

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3.5.3.5 PWR2 (TB1-5)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active the transmitter will ramp up or down to power level 2
as set in the Power menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required to
activate the input.

3.5.3.6 PWR1 (TB1-6)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active the transmitter will ramp up or down to power level 1
as set in the Power menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required to
activate the input.

3.5.3.7 OFF (TB1-7)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active the transmitter will turn off and responds just as if the
OFF button on the front panel of the transmitter was pushed.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required to
activate the input.

3.5.3.8 RAISE POWER (TB1-8)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active the transmitter start to ramp power up and will
continue to ramp up power until this input becomes inactive. This input acts just as if the
user would press the raise power button from the power menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of
3.5-12V is required to activate the input.

3.5.3.9 LOWER PWR (TB1-9)

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This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active the transmitter will start to ramp power down and
will continue to ramp down power until this input becomes inactive. This input acts just as
if the user would press the lower power button from the power menu on the front panel
GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of
3.5-12V is required to activate the input.

3.5.3.10 PRIMARY SEL (TB1-10)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active the transmitter will use the
primary audio input as it’s active source. This input acts just as if the user would
press the Select Primary button from the Audio menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of
3.5-12V is required to activate the input.

3.5.3.11 BACKUP SEL (TB2-1)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active the transmitter will use the
backup audio input as it’s active source. This input acts just as if the user would
press the Select Backup button from the Audio menu on the front panel GUI.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required to
activate the input.

3.5.3.12 MUTE (TB2-3)

This input requires a constant active level in order to activate the input. Once this input
becomes active the transmitter will “MUTE” and when this input becomes inactive the
transmitter will “UN-MUTE”.

REMOTE CONTROL DOES NOT need to be ENABLED from the OPERATING menu in the GUI
for the MUTE input to function.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND

connection is required to activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of
3.5-12V is required to activate the input.

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3.5.3.13 FAULT RESET (TB2-5)

This input requires only a momentary pulse width that is ≥ 50msec. in order to activate the
input. Once this input becomes active it will reset any faults present. This input acts just as if
the user would press the FAULT RESET button from the DIAGNOSTICS menu from the GUI or
pressing the FAULT button on the front panel of the transmitter.

REMOTE CONTROL must be ENABLED from the OPERATING menu in the GUI.

NOTE: If P4 on the controller pcb is positioned on pins 1 & 2 of J4, a GND connection is required to
activate the remote input. If P4 is on pins 2 & 3 of J4, a voltage of 3.5-12V is required to
activate the input.

3.5.3.14 AM ONLY (TB2-6)

Exgine card input, option not available at this time.

3.5.3.15 AM & IBOC (TB2-7)

Exgine card input, option not available at this time.

3.5.3.16 EX DIG ON (TB2-8)

Exgine card input, option not available at this time.

3.5.3.17 EX DIG OFF (TB2-9)

Exgine card input, option not available at this time.

3.5.3.18 EX DAY (TB2-10)

Exgine card input, option not available at this time.

3.5.3.19 EX NIGHT (TB3-1)

Exgine card input, option not available at this time.

3.5.3.20 EX SHUTDOWN (TB3-2)

Exgine card input, option not available at this time.

3.5.3.21 EX PWR (TB3-3)

Exgine card input, option not available at this time.

3.5.3.22 EX RESET (TB3-4)

Exgine card input, option not available at this time.

3.5.3.23 GND (TB3-5)

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This GND connection is the 4MX 50 transmitter chassis ground.

3.5.3.24 PWR6 STATUS (TB3-6)

This status output is active high and becomes active when the transmitter
is operating at the pre-programmed RF Output Power Level #6.

3.5.3.25 PWR5 STATUS (TB3-7)

This status output is active high and becomes active when the transmitter
is operating at the pre-programmed RF Output Power Level #5.

3.5.3.26 PWR4 STATUS (TB3-8)

This status output is active high and becomes active when the transmitter
is operating at the pre-programmed RF Output Power Level #4.

3.5.3.27 PWR3 STATUS (TB3-9)

This status output is active high and becomes active when the transmitter
is operating at the pre-programmed RF Output Power Level #3.

3.5.3.28 PWR2 STATUS (TB3-10)

This status output is active high and becomes active when the transmitter
is operating at the pre-programmed RF Output Power Level #2.

3.5.3.29 PWR1 STATUS (TB4-1)

This status output is active high and becomes active when the transmitter
is operating at the pre-programmed RF Output Power Level #1.

3.5.3.30 OFF STATUS (TB4-2)

This status output is active high and becomes active when the transmitter has been
turned off.

3.5.3.31 MUTE STATUS (TB4-3)

This status output is active high and becomes active when the transmitter has been
“MUTED” (RF Level to zero) and inactive when the transmitter is “UN-MUTED”.

3.5.3.32 FAILSAFE STATUS (TB4-4)

This status output is active high and becomes active when the transmitter failsafe has
been removed. The transmitter RF level will go to zero, much like the mute function.
When the failsafe has been restored the transmitter will return to the set power level.

3.5.3.33 INTERLOCK STATUS (TB4-5)

This status output is active high and becomes active when the transmitter interlock has

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been removed. The transmitter will go “OFF”, just as if the OFF button on the front panel
was pushed. When the interlock status has been restored the transmitter will remain off
until a remote power level has been selected or the ON button has been pushed on the
front panel of the TX.

3.5.3.34 FAULT STATUS (TB4-6)

This status output is active high and becomes active when the transmitter has any type
of fault active. If the fault reset button from the GUI or front panel is pushed this will
output will go inactive (low). In addition, a transition of OFF and back ON will also clear
this fault output. This fault status output is latched when the event occurs and will
remain latched until it is cleared by using the fault reset button, turning the transmitter
off and back on, or turning the ac power off and then
back on.

3.5.3.35 AM ONLY STATUS (TB4-7)

Exgine status output, this option is not available at this time.

3.5.3.36 AM & IBOC STATUS (TB4-8)

Exgine status output, this option is not available at this time.

3.5.3.37 FOLDBACK STATUS (TB4-9)

This status output is active high and becomes active when the transmitter has any type
of power reduction. This output will usually go active in conjunction with some type of
fault. This fault status output is latched when the event occurs and will remain latched
until it is cleared by using the fault reset button, turning the transmitter off and back
on, or turning the ac power off and then back on.

3.5.3.38 EX FAULT STATUS (TB4-10)

This status output is active high and becomes active when the DSP exciter in the
transmitter has any type of power reduction. This output will usually go active in
conjunction with some type of fault. This fault status output is latched when the event
occurs and will remain latched until it is cleared by using the fault reset button, turning
the transmitter off and back on, or turning the ac power off and then back on.

3.5.3.39 PS FAULT STATUS (TB5-1)

This status output is active high and becomes active when a fault has occurred on any of
the power supply modules. This output will usually go active in conjunction with the
Fault Status Output defined above. This fault status output is latched when the event
occurs and will remain latched until it is cleared by using the fault reset button, turning
the transmitter off and back on, or turning the ac power off and then back on.

3.5.3.40 PA FAULT STATUS (TB5-2)

This status output is active high and becomes active when a fault has occurred on any of
the power amplifier modules. This output will usually go active in conjunction with the
Fault Status Output defined above. This fault status output is latched when the event

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occurs and will remain latched until it is cleared by using the fault reset button, turning
the transmitter off and back on, or turning the ac power off and then back on.

3.5.3.41 REFL HIGH STATUS (TB5-3)

This status output is active high and will indicate when the Transmitter has seen
reflected power that occurred gradually such as antenna icing. When high reflected
power occurs, the rf output power will be reduced to an appropriate level. This fault
status output is latched when the event occurs and will remain latched until it is cleared
by using the fault reset button, turning the transmitter off and back on, or turning the
ac power off and then back on.

3.5.3.42 REFL EMER STATUS (TB5-4)

This status output will indicate when the Transmitter has seen catastrophic open or
short circuit on the RF output. If such an event occurs, the transmitter will shutdown to
“0” rf output power. The transmitter will then attempt to come back on 2 times within
20 seconds. If the transmitter cannot come backup within this time frame it will remain
off. This fault status output is latched when the event occurs and will remain latched,
even if the transmitter is able to come back on, until it is cleared by using the fault reset
button, turning the transmitter off and back on, or turning the ac power off and then
back on.

3.5.3.43 OVERTEMP STATUS (TB5-5)

This status output is active high and will indicate if the heat sink temperature of a PA
Module exceeds 85˚ C. This fault status output is latched when the event occurs and
will remain latched, even if the transmitter is able to come back on, until it is cleared by
using the fault reset button, turning the transmitter off and back on, or turning the ac
power off and then back on.

3.5.3.44 AUDIO FLT STATUS (TB5-6)

This status output is active high and will indicate when the modulation level has
exceeded 150% or the audio input to the exciter exceeded the A/D converter input
maximum level. This fault status output is latched when the event occurs and will
remain latched until it is cleared by using the fault reset button, turning the transmitter
off and back on, or turning the ac power off and then back on.

3.5.3.45 PHASE 1 STATUS (TB5-7)

This status output is active high and will indicate when Phase #1 of the transmitter’s
primary 3 phase ac supply service has gone out of its operating range (192-265VAC for
230V Nominal operation; 332-460VAC for 400V Nominal operation). This fault status
output is latched when the event occurs and will remain latched until it is cleared by
using the fault reset button, turning the transmitter off and back on, or turning the ac
power off and then back on.

3.5.3.46 PHASE 2 STATUS (TB5-8)

This status output is active high and will indicate when Phase #2 of the transmitter’s
primary 3 phase ac supply service has gone out of its operating range (192-265VAC for

©2006 Broadcast Electronics Inc.

 63

230V Nominal operation; 332-460VAC for 400V Nominal operation). This fault status
output is latched when the event occurs and will remain latched until it is cleared by
using the fault reset button, turning the transmitter off and back on, or turning the ac
power off and then back on.

3.5.3.47 PHASE 3 STATUS (TB5-9)

This status output is active high and will indicate when Phase #3 of the transmitter’s
primary 3 phase ac supply service has gone out of its operating range (192-265VAC for
230V Nominal operation; 332-460VAC for 400V Nominal operation). This fault status
output is latched when the event occurs and will remain latched until it is cleared by
using the fault reset button, turning the transmitter off and back on, or turning the ac
power off and then back on.

3.5.3.48 GND (TB5-10)

This GND connection is the 4MX 50 transmitter chassis ground.

3.5.3.49 BLOWER 1 STATUS (TB6-1)

This status output is active high and will indicate when Blower 1 in the transmitter
is not drawing any current. This fault status output is latched when the event
occurs and will remain latched until it is cleared by using the fault reset button,
turning the transmitter off and back on, or turning the ac power off and then
back on.

3.5.3.50 BLOWER 2 STATUS (TB6-2)

This status output is active high and will indicate when Blower 2 in the transmitter
is not drawing any current. This fault status output is latched when the event
occurs and will remain latched until it is cleared by using the fault reset button,
turning the transmitter off and back on, or turning the ac power off and then
back on.

3.5.3.51 BLOWER 3 STATUS (TB6-3)

This status output is active high and will indicate when Blower 3 in the transmitter
is not drawing any current. This fault status output is latched when the event
occurs and will remain latched until it is cleared by using the fault reset button,
turning the transmitter off and back on, or turning the ac power off and then
back on.

3.5.3.52 LIGHTNING STATUS (TB6-4)

This status output is active high and will indicate when a greater than 6.2kV potential is
present on the 4MX 50 RF Output.

3.5.3.53 BLOWER 4 STATUS (TB6-5)

Not used in 50kW transmitter.

3.5.3.54 BLOWER 5 STATUS (TB6-6)

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64

Not used in 50kW transmitter.

3.5.3.55 BLOWER 6 STATUS (TB6-7)

Not used in 50kW transmitter.

3.5.3.56 MNTENANCE STATUS (TB6-8)

This status output is active high and will indicate when a PA or PS Module has been
been manually turned off from the diagnostics menu for removal while the TX
is operating.

3.5.3.57 18VPS1 STATUS (TB6-9)

This status output is active high and will indicate when +18V PS #1 in the
transmitter has faulted. This fault status output is latched when the event occurs
and will remain latched until it is cleared by using the fault reset button, turning
the transmitter off and back on, or turning the ac power off and then back on.

3.5.3.58 18VPS2 STATUS (TB6-10)

This status output is active high and will indicate when +18V PS #2 in the
transmitter has faulted. This fault status output is latched when the event occurs
and will remain latched until it is cleared by using the fault reset button, turning
the transmitter off and back on, or turning the ac power off and then back on.

3.5.3.59 18VPS3 STATUS (TB7-1)

Not used in 50kW transmitter.

3.5.3.60 18VPS4 STATUS (TB7-2)

Not used in 50kW transmitter.

3.5.3.61 DIG CAR STATUS (TB7-3)

Exgine status output, this option is not available at this time.

3.5.3.62 DAY/NIGHT STATUS (TB7-4)

Exgine status output, this option is not available at this time.

3.5.3.63 EX SHTDWN STATUS (TB7-5)

Exgine status output, this option is not available at this time.

3.5.3.64 EX OPERATE STATUS (TB7-6)

Exgine status output, this option is not available at this time.

3.5.3.65 EX ALARM STATUS (TB7-7)

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Exgine status output, this option is not available at this time.

3.5.3.66 SPARE 3 STATUS (TB7-8)

For future expansion.

3.5.3.67 SPARE 2 STATUS (TB7-9)

For future expansion.

3.5.3.68 SPARE 1 STATUS (TB7-10)

For future expansion.

3.5.3.69 REM FWD PWR (TB8-1)

This output is a dc voltage (0 – 5VDC) for Remote Forward Power meter

indications.

3.5.3.70 REM RFL PWR (TB8-2)

This output is a dc voltage (0 – 5VDC) for Remote Reflected Power meter

indications.

3.5.3.71 REM EXHAUST TEMP (TB8-3)

This status output allows the monitoring of the exhausted air temperature
from the 4MX.

3.5.3.72 REM INLET TEMP (TB8-4)

This status output allows the monitoring of the ambient inlet air temperature
to the 4MX.

3.5.3.73 +5V (TB8-5)

+5V supply connection.

©2006 Broadcast Electronics Inc.

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3.6 PA Modules
Each PA Module consists of an H-Bridge configuration of high power mosfets and
associated drive, control and fault circuitry. They are broadband units with frequency
determining parts located external to the module. Two PA Modules plug into a single
motherboard. The motherboards contain combining transformers and current sourcing
inductors used to minimize device stress and improve efficiency. An onboard
microprocessor communicates control and status with the main system controller. If a
fault occurs on a PA Module, a local indication is given (red led) as well as reported on
the GUI.

1 of 32
Power Amplifier
Modules

Figure 73 – 4MX 50 1700W Power Amplifier Module

3.7 Power Supply Modules

The Power Supply Modules provide 400V to the PA’s. There is a one to one relationship
between PA’s and the Power Supplies, 32 of each in the 4MX50. The supply is a power
factor correcting boost circuit that operates directly from the ac line. Fault circuitry is
included for protection against over current conditions and to ensure smooth startup.
An onboard microprocessor communicates control and status with the main system
controller.

1 of 32
Power Supply
Modules

Figure 74 – 4MX 50 400V Power Supply Module

©2006 Broadcast Electronics Inc.

 67

3.8 Exciter
The integrated exciter is a DSP and FPGA based signal generator that produces “on
frequency” RF Drive Signals (two) that also contain the modulation information. Besides
signal generation, this board corrects for modulation nonlinearities and provides noise
reduction. An output sample is fed back to the exciter to measure and correct
transmitter performance. Signal processing functions, such as network and spectrum
analysis, occur on this board and the results are then sent to the GUI for display. Audio
information can be supplied to the exciter in either analog or digital form. IBOC signals
are accepted in I/Q form from the IBOC generator to minimize conversion steps.

3.9 System Controller

The 4MX50 controller is a processor-based board that provides transmitter control and
protection. It communicates with all of the other functional assemblies in the cabinet to
respond to user input, control transmitter function, monitor operation and report the
status back to the user.

Exciter

Future location
for the Exgine Car

System Controller

Figure 75 – 4MX 50 Exciter and Controller

©2006 Broadcast Electronics Inc.

 68

3.10 High / Low Line Sensor

The High / Low Line Sensor board is located in the ac entry section at the lower rear portion of
the cabinet. It monitors the condition of the ac input voltage and shuts down the transmitter if
the voltage is out of tolerance. It also is the interface to the system controller that turns the
motorized impellers on and off when necessary. There are also jumpers that select the proper
ac configuration depending upon input ac voltage and transformer topology.

High / Low Line Jumpers for the

Sensor PCB AC Input Voltage
(917-0416-050) configuration

18V Supply #1 Terminal Blocks for

AC Connections

Ø1 Ø2 Ø3 N

AC Distribution Blocks
(Neutral “N” only
used on 400VAC
WYE configuration)

18V Supply #2

Main AC
Contactor (K1)

18V Contactor
#1 (K2)
Main AC Breaker
(CB1)

18V Contactor
#2 (K3)

Figure 76 – 4MX 50 AC Supply

3.11 18V Power Supplies

For redundancy, there are (2) 18V Power Supplies located in the AC Entry area of the
cabinet as shown above. 18V is supplied to the Multiplexer PCB for distribution to the
PAs.

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 69

3.12 RF Output Network

The RF Output Network is located behind the upper rear door of the 4MX 50. The use
of Litz Wire increases the performance of the RF Output Network and also allows for
packaging into a smaller space than other traditional methods.

See Sheet 4 of the 4MX 50 Wiring Diagram (907-4050-230/400) located in the

“Schematics” section of this manual for additional information.
Lightning
Lightning Detector PCB
Protection PCB (917-0414-050)
(917-0412-050)
RF Output
Spark Gap
L5*
L7*

Current
Transformer
(370-0120)

C4A*, C4B*,
L6* C4C*, C4D*

C2V L6A*

C2A*, C2B*, C3A*, C3B*,

C2C*, C2D* C3C*, C3D*,
C3E*, C3F*,
C3G*, C3H*,
C3I*

C1V

L2*

L1*

C1A*, C1B*,
C1C*, C1D*,
C1E*, C1F*,
C1G*, C1H*,
C1I*
Note: Components marked with an “*” are Frequency Dependent.

Figure 77 – 4MX 50 RF Output Network Components

(Upper Rear Door Removed)

©2006 Broadcast Electronics Inc.

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4 General Maintenance
4.1 Air Filter Replacement

The 4MX 50 has (2) reusable inlet Air Filters located on the lower rear door of the cabinet.
These filters provide protection to the 4MX 50 by removing dirt from the inlet cooling air. To
maintain proper airflow these filters must be cleaned or replaced every 90-120 days.

To clean the air filters:

1) Remove from them from the Transmitter (see instructions below).

2) Wash with water and detergent.
3) Allow to dry thoroughly!
4) Re-install into the transmitter.

The rear door of the 4MX 50 is designed such that the air filters may be removed and re-
installed while the transmitter is running.

Step 2 – Remove (4)

Screws

Step 3 – Remove Filter

Cover Plate

Step 4 – Replace / Clean

Filters

Step 1 – Loosen (4) Step 5 – Re-install Filters

Thumb Screws noting Airflow
Direction
(Ensure that the Filters
are thoroughly dry!)
AIRFLOW
DIRECTION
Step 6 – Re-install Filter
Cover Plate and
Hardware

Figure 78 – Removal / Installation of Inlet Air Filters

(Lower Rear of Cabinet)

©2006 Broadcast Electronics Inc.

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4.2 GUI Menu Screen Care

To ensure the life of the GUI Menu Screen, the following care must be taken.

Figure 79 – GUI Menu Screen

1) DO NOT press on or scratch the surface of the screen!

2) Wipe off any water or oil droplets from the screen immediately with a clean
absorbent cotton, or soft cloth. If droplets are left on the screen for a period of
time discoloration may occur.

3) If the screen is dirty, clean it using a clean absorbent cotton, or soft cloth.

4) The desirable cleaners are Water, Isopropyl Alcohol, or Hexane.

DO NOT use cleaners containing Ketone type materials such as

Acetone, Ethyl Alcohol, Toluene, Ethyl Acid or Methyl Chloride. Use
of these chemicals may cause permanent damage to the GUI screen!

4.3 Check AC Terminal Block Connections

After a few weeks of operation, it is a good idea to check the main AC terminal blocks
connections to ensure that they are still tight.

This does require turning the Main AC Breaker OFF that is located on the rear
of the Transmitter as well as turning the Primary AC Power Breaker Box OFF.

AC Connections

Figure 80 – AC Terminal Block Connections

©2006 Broadcast Electronics Inc.

72

5 Repair / Replacement
5.1 Power Amplifier Module Replacement

There are 32 Power Amplifier Modules in the 4MX 50 Transmitter. The PA Modules
are “hot pluggable” (individual PA Modules may be replaced while the transmitter is
operational).

Please note the RF Output Power Level that the transmitter is set to operate at
determines which PA Modules are ON at a given time. If the selected RF Output
Power Level is 250W - 2.49kW 8 PA Modules will be ON (PA Modules 13-20); from
2.5kW – 9.99kW 16 PA Modules will be ON (PA Modules 9 - 24); for RF Output Power
Levels ≥10kW, all 32 PA Modules will be ON.

PA Modules 1 – 16

PA Modules 17 - 32

Figure 81 – PA Module Locations

(Front of Transmitter)

In the event that a Power Amplifier Module should fail, it is necessary to replace it.

When replacing a PA Module the following steps must be followed to ensure the
safety of the maintenance personnel as well as to protect against damage to the
transmitter.

©2006 Broadcast Electronics Inc.

 73

If a PA Module fails, the “PA Module” block on the Main GUI screen will highlight
red and a note stating “A problem has been detected, select the DIAG button
to troubleshoot” will appear as shown on the left view of Figure 82.

To replace a PA Module, adhere to the following steps.

Step 1 – From the Main Menu, select DIAG and the Diagnostics Menu will appear.

Figure 82 – Diagnostics Menu

Step 2 – From the Diagnostics Menu, select PA DIAG and the PA Diagnostics Menu
will then appear.

Figure 83 – PA Diagnostics Menu

Step 3 - In the PA Diagnostics Menu, the failed PA Module will be displayed as red in
the PA location graphic (left side of the PA Diagnostics Menu) and the status
column for the failed module should read “OFF.”

If the “Status” of the “Faulted” PA Module is not “OFF”, turn the PA

Module “OFF” by selecting the appropriate “PA(X) OFF” button.

Before a given PA Module may be removed, its “Status” must be “OFF.”

©2006 Broadcast Electronics Inc.

74

Step 4 – Open the appropriate PA Module access door, and locate the “Faulted” PA
Module.

PA Modules 1 - 16

PA Modules 17 - 32

Figure 84 – PA Module Locations

(Front of Transmitter)

Step 5 – After locating the “Faulted” PA Module, ensure that the “GREEN” led is
extinguished.

PA Module ON / OFF
Indicator LED is located
next to the Ethernet port
on each PA Module

Figure 85 – Ensure That the PA Indicator is Extinguished

©2006 Broadcast Electronics Inc.

 75

Step 6 – Disconnect the Ethernet connection.

Disconnect Ethernet
Cable from PA Module

Figure 86 – Disconnect Ethernet Cable

Step 7 – Loosen thumb screws and pull to slide the module out.

Loosen Thumbscrews
and slide the PA Module
out

Figure 87 – Loosen Thumbscrews and Slide the PA Module Out

©2006 Broadcast Electronics Inc.

76

Step 8 – Install a new PA Module ensuring that it fully seats into the motherboard
connectors then tighten the thumbscrews

Slide New PA
Module In and
Tighten thumbscrews

Figure 88 – Install New PA Module and Tighten Thumbscrews

Step 9 – Connect the Ethernet Cable to the PA Module.

Connect Ethernet
Cable to PA Module

Figure 89 – Connect the Ethernet Cable To PA Module

©2006 Broadcast Electronics Inc.

 77

Step 10 – From the PA Diagnostics Menu select the appropriate PA(X) ON button to
turn the PA Module ON (use the PA PAGE UP and PA PAGE DOWN
buttons if necessary).

Figure 90 – Turning the PA Module ON

Step 11 – Ensure that the GREEN led on the front of the PA Module comes back on.

Ensure that the GREEN

Led located on the front
of the PA Module comes
back on

Figure 91 – PA Module LED

©2006 Broadcast Electronics Inc.

78

Step 12 – From the PA Diagnostics Menu select FAULT RESET or press the front
panel Fault Reset button located below GUI to clear any faults.

Figure 92 – Turning the PA Module ON

The transmitter should now return to the power level that it was
operating at before the PA Fault occurred.

©2006 Broadcast Electronics Inc.

 79

5.2 PA Power Supply Module Replacement

There are 32 Power Supply Modules that provide 400V to the PA Modules. The Power
Supply Modules are located in the rear of the transmitter.

Note: The Power Supply Modules are NOT “hot” pluggable.

The RF Output Power Level the transmitter is set to operate at determines which
Power Supply Modules are ON. If the selected RF Output Power Level is 250W -
2.49kW 8 Power Supply Modules will be ON (Power Supply Modules 13-20); from
2.5kW – 9.99kW 16 Power Supply Modules will be ON (Power Supply Modules 9 -
24); for RF Output Power Levels ≥10kW, all 32 Power Supply Modules will be ON.

PA Modules 1 - 32

Figure 93 – Power Supply Module Locations

(Rear of Transmitter)

In the event that a Power Supply Module should fail, it is necessary to replace it.

When replacing a Power Supply Module the following steps must be followed to
ensure the safety of the maintenance personnel as well as to protect against damage
to the transmitter.

If a Power Supply Module fails, a “Power Supply Fault” will be displayed on the Main
GUI.

©2006 Broadcast Electronics Inc.

80

If a PS Module fails, the “Power Supply” module block on the Main GUI screen will highlight red and
a note stating “A problem has been detected, select the DIAG button to troubleshoot” will
appear as shown on the left view of Figure 94.

Step 1 – From the Main GUI Menu, select DIAG and the Diagnostics Menu will then appear.

Figure 94 – Main GUI Power Supply Fault

Step 2 – From the Diagnostics Menu select PWR SUP DIAG and the Power Supply Diagnostics Menu
will appear. If the fault is a failed Power Supply Module the Power Supply Diagnostics Menu
will read as shown below. If the Fault does indicate a failed Power Supply Module, note
which module has failed and proceed to Step 3.

If the Fault does NOT indicate a failed module, reset the Fault from the GUI or the front
panel fault reset button.

Figure 95 – Power Diagnostics Menu (Failed Power Supply Fault)

NOTE: Under certain conditions, a Power Supply Module fault may be indicated even though a
PA Module has actually faulted. Please keep this in mind when troubleshooting. As a
general rule, replace the corresponding PA module first.

©2006 Broadcast Electronics Inc.

 81

Step 3 – Turn the AC Breaker OFF and remove the lower rear door.

Step 3a – Turn the AC Breaker

located on the rear of the
transmitter to OFF.

Step 3b – Loosen lower

Rear Door Hardware

Step 3c – Use handles to remove

lower door

Figure 96 – Turn the Transmitter’s AC Breaker OFF and Remove Door

Step 4 – Locate the failed power supply module. Figure 97 shows the Power Supply Module
locations.

Power Supply
Modules 1 - 32

Figure 97 – Power Supply Module Locations

(Rear of Transmitter)

©2006 Broadcast Electronics Inc.

82

Step 5 – Remove the appropriate Power Supply Module retaining bracket.

If removing a Power Supply Module from the

top row, use a No. 2 Phillips Screw Driver
and remove the (2) screws that hold the top
Retaining Bracket in place.

If removing a Power Supply Module from the

2nd, 3rd, or 4th row, use a 3/8” Nut Driver and
remove the kepnut that secures that row’s
retaining bracket in place.

Figure 98 – Power Supply Module Retaining Brackets

(Rear of Transmitter – Lower Door Removed)

©2006 Broadcast Electronics Inc.

 83

Step 6 – After removing the retaining bracket, pull to remove the Power Supply Module. As the
module starts to come out, be sure to use free hand to support the rear of the module.

Figure 99 – Power Supply Module Removal

©2006 Broadcast Electronics Inc.

84

Note: When Installing a new Power Supply Module, ensure that the module enters the
Rear Card Guides and then becomes fully seated into the power supply motherboard
connector.

Front Card
Rear Guides
Card Guides

Power Supply
Motherboard
Card Edge Connector

Figure 100 – View of Power Supply Motherboard (PS Module Removed)

©2006 Broadcast Electronics Inc.

 85

Step 7 – Carefully install the new Power Supply Module ensuring that the module enters the rear card
guides and then fully seats into the motherboard connector.

Figure 101 – Installing a New Power Supply Module

Step 8 – Install the Power Supply retaining bracket.

Re-install the Power Supply

Retaining Bracket and hardware

Figure 102 – Install Power Supply Retaining Bracket

©2006 Broadcast Electronics Inc.

86

Step 9 – Install the lower rear door and turn the AC Breaker ON.

Step 9a – Install the

lower rear door Step 9c – Turn the
AC Breaker on the
rear of the transmitter
to ON.

Step 9b – Tighten
Lower Rear Door
Hardware

Figure 103 – Install Lower Rear Door and Turn AC Breaker ON

Step 10 – After turning on the Main AC Breaker, reset Faults from the Power Supply Diagnostics
Menu. The transmitter should now return to the RF Output Power level that it was set at
before the Power Supply Fault occurred.

Figure 104 – Reset Faults

©2006 Broadcast Electronics Inc.

 87

6 Diagrams and Schematics

6.1 4MX 50 System Block Diagram 230VAC (597-4050-001)
6.2 4MX 50 System Block Diagram 400VAC (597-4050-002)
6.3 PCB, ASSY, DSP Exciter (917-0400)
6.4 PCB, ASSY, PA Motherboard / Combiner (917-0403)
6.5 PCB, ASSY, High Power AM PA (917-0404)
6.6 PCB, ASSY, Soft-key Switch (917-0406)
6.7 PCB, ASSY, Controller (917-0407)
6.8 PCB, ASSY, Switch / LED (917-0409)
6.9 PCB, ASSY, Lightning Protection (917-0412-050)
6.10 PCB, ASSY, Multiplexer (917-0413)
6.11 PCB, ASSY, Lightning Detector (917-0414-050)
6.12 PCB, ASSY, 400V PA Power Supply Module (917-0415)
6.13 PCB, ASSY, Low Voltage Supply (917-0415-100)
6.14 PCB, ASSY, High / Low Line Sensor (917-0416-050)
6.15 PCB, ASSY, PS Motherboard (917-0417-001)
6.16 PCB, ASSY, 12V Power Supply (917-0418)
6.17 PCB, ASSY, Remote I/O (917-0419)
6.18 PCB, ASSY, DC Filter (919-0519-001)
6.19 4MX 50 Wiring Diagram (907-4050-230/400)

©2006 Broadcast Electronics Inc.

 Power Supply Bay Power Amplifier Bay
PS
12 Pin
Edge Conn 12 Pin 12 Pin
From AC
Dist Blocks #16 PA Edge
Conn PA Edge
Conn
PS

board #4

board #8
12 Pin
SD SD

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Mother-

Mother-
Ø1
Ø2
Edge Conn
#8 #16
#15

PA

PA
Motherboard #2
PS
12 Pin
Ø3 Edge Conn
12 Pin 12 Pin

Power Supply
N
#14
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SD

PA Edge
Conn HE WLE TT
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SD

PA Edge
Conn From
PS
12 Pin
Edge Conn #7 #15 PA Modules
#13 12 Pin 12 Pin
1-16
12 Pin
Edge Conn PS PA Edge
Conn PA Edge
Conn

board #7
board #3
SD SD

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HE WLE TT
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#8
PA C KA R D A uto o PA C KA R D A uto o

Mother-
Mother-
12 Pin
Edge Conn PS #6 #14

PA
PA
#7 PA
12 Pin
Edge
PA
12 Pin
Edge
12 Pin
Edge Conn PS HE WLE TT
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Conn HE WLE TT
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Conn
From
PA C KA R D A uto o PA C KA R D A uto o

#6 #5 #13 Output Network

PS
12 Pin
PA Modules
SD

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Edge Conn To PA/PS To PA/PS

To PA/PS
#5 Multiplexer Multiplexer
17-32
Multiplexer
12 Pin 12 Pin
PS
12 Pin
From AC
Edge Conn PA Edge
Conn PA Edge
Conn DB-9
Iout Vout

board #2

board #6
SD SD

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#12

Mother-

Mother-
Dist Blocks
Ø1
12 Pin
Edge Conn PS #4 #12

PA

PA
Ø2 12 Pin 12 Pin
#11 PA Edge
PA Edge

Motherboard #1
PS
12 Pin

`
Ø3 Edge Conn
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Conn HE WLE TT
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SD

Conn

Power Supply
PA C KA R D A uto o PA C KA R D A uto o

N
#10 #3 #11
PS
12 Pin
Edge Conn 12 Pin 12 Pin

#9 PA
Edge
PA
Edge

PS
12 Pin Conn Conn

board #1

board #5
SD SD

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Mother-

Mother-
Edge Conn

#4 #2 #10
PS
12 Pin

PA

PA
Edge Conn 12 Pin 12 Pin
Edge Edge
- AC Input Wiring - #3 PA Conn PA Conn

PS
SD SD

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12 Pin
Edge Conn
#1 To PA/PS #9
#2 To PA/PS Multiplexer
230VAC (192-265VAC) Closed Delta or WYE, PS
HE WLE TT
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SD

12 Pin
Edge Conn Multiplexer

207A per Phase, wired Phase to Phase, 225A Breaker recommended, To PA/PS
#1 12 Pin 12 Pin
see AC Input Wire Size Chart in the 4MX 50 Manual Multiplexer
PA Edge
PA Edge
PS
12 Pin

board #13
Conn Conn

board #9
SD SD

HE WLE TT DLT DL T
PA CK A RD SureStore
Au tol o ad er718
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Edge Conn

Mother-

Mother-
From AC #17 #25 #17 Terminal Blocks
12 Pin
PS

PA

PA
Dist Blocks Edge Conn 12 Pin 12 Pin
Ø1
#18 PA Edge
Conn PA Edge
Conn Display

Motherboard #3
PS
12 Pin
SD SD

To remaining
HE WLE TT DLT DL T
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PA C KA R D SureS tore l a de r718
A uto o

Ø2 Edge Conn
#26 #18 15" XVGA

Power Supply
PS Motherboards
Ø3
#19
Ø1 N 12 Pin
Edge Conn PS 12 Pin 12 Pin
Remote I/O Board
PA Edge
PA Edge

board #14

board #10
Ø1 #20
Conn Conn
Distribution #8
SD SD

HE WLE TT DLT DL T
PA CK A RD SureStore
Au tol o ad er718
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Block
12 Pin
Edge Conn PS #27 #19
Ø2

PA

PA
#25 12 Pin 12 Pin
PS
12 Pin
PA PA
Edge Edge 9 pin
Edge Conn
Main #8 25 25
Ø2 Conn Conn 25
Distribution
SD SD

HE WLE TT DLT DL T
PA CK A RD SureStore
Au tol o ad er718
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

#26 #28 #20

Contactor Block 12 Pin
PS
Ø3 Edge Conn
To PA/PS
To PA/PS
#27 Multiplexer
Multiplexer
PS
#8 12 Pin
Ø3
SD

D
S
HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o
SD
HEW LETT
PACK ARD Su re St oreDLT
Aut oloader71 8
HE WLE TT DL T
SureS tore l a de r718

Distribution
PA C KA R D A uto o

Edge Conn
To Hi/Lo Line Modem DB-9 Switch
Block #28 12 Pin 12 Pin
Filtered Sensor I/O Ethernet

Neutral To PA/PS
PA Edge
PA Edge 26 pin Board
Ø1 Ø2 Ø3 Multiplexer

board #15

board #11
Conn Conn
PS
12 Pin
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Distribution #8 Edge Conn
#29 #21
Block Ø1 #21

PA

PA
26 pins
Ø2
12 Pin
PS 12 Pin 12 Pin
Edge Conn
PA Edge
PA Edge + -

#22
Conn Conn
Ø3 12V
SD SD

Video
HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o
Motherboard #4

PS #30 #22
12 Pin Reg
N Edge Conn
Power Supply

Controller
`
#23 12 Pin 12 Pin
PS
12 Pin 15 pin
Interface Edge Conn
PA Edge
PA Edge VGA Board

board #16

board #12
to Control Conn Conn
#24
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Ø2 Ø1 Ø2 Ø1 Ø2 Ø1 12 Pin
Edge Conn PS #31 #23

PA

PA
#18
#18 #18 #18 #12
#29 12 Pin 12 Pin Controller Inverter
+18V PS Int Bd 12 Pin
PS PA Edge
PA Edge
Edge Conn Conn Conn
Board
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Hi/Low Sensor
#12 +18V
#18 GND #30 #32 #24
#12
Blower Sense
Fault
Fault Reset
12 Pin
Edge Conn PS To PA/PS
#12
#31
To PA/PS
Multiplexer
Multiplexer On Screen Display Board
PS
#18 HE WLE TT
PA C KA R D SureS toreDL T
l a de r718
A uto o
SD

12 Pin
+18V Edge Conn
Contactor GND
Control Fault /
Fault Reset To PA/PS
#32 6 Twisted Pair CAT5
6 Twisted Pair CAT5
to PA7,8,15,16 6 Twisted Pair CAT5
Multiplexer to PAs 1-6 PS Motherboards 1 & 2 to PAs 9-14
#18 +18V #18 +18V
#12
#12 Contactor Ø3 #12 Supply #1
16 pins ON PHASE 1

(2 Pole)
Controller /
#18
#12 #12 (+) #2 For OFF PHASE 2
Ø2 ( - ) #2
100kW
FAULT PHASE 3
18V GND

Exciter Bay
18V GND

#18 +18V #18 +18V J1 J2 J3 LED / Switch

4
#12 #12 Contactor Ø1 #12 Supply #2
Filtered at Wall
18V pins 16
pins 4
Board
GND
Ø1 Ø2 Ø3
#18
(2 Pole) #12 #12
4
pins

Ø1 Ø3 RX Tx pins
80 pins
Filtered at Wall PA/PS Multiplexer GND RTS

RF1A
Board RF2A SD

RF1A
AC
HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o SD

HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o

Ø2 RF2A
Breaker
INPUT AC Supply Bay
V sample
RF1B
SD

HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o

Coax
RF2B
Exciter Board Exgine Board
Ø3 (230VAC Closed Delta or WYE Input)
I sample
J4 J5 J6

Audio Inputs AES Out

LVDS Mono RF
HE WLE TT
PA C KA R D SureS toreDL T
l a de r718
A uto o
SD
+ - + -
TOS Sample 10MHz 44.1kHz 10MHz Aux

6 Twisted Pair CAT5 6 Twisted Pair CAT5 6 Twisted Pair CAT5

to PAs 23, 24, 31, 32,
PS Motherboards 3 & 4
to PAs 17-22 to PAs 25-30
4MX 50 AM Transmitter
System Block Diagram
(230VAC Closed Delta or WYE Input)
597-4050-001
 Power Supply Bay Power Amplifier Bay
PS
12 Pin
Edge Conn 12 Pin 12 Pin
From AC
Dist Blocks #16 PA Edge
Conn PA Edge
Conn
PS

board #4

board #8
12 Pin
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Ø1
Ø2
Edge Conn
#8 #16
#15

PA

PA
Motherboard #2
PS
12 Pin
Ø3 Edge Conn
12 Pin 12 Pin

Power Supply
N
#14
HE WLE TT
PA C KA R D SureS toreDL T
l a de r718
A uto o
SD

PA Edge
Conn HE WLE TT
PA C KA R D SureS toreDL T
l a de r718
A uto o
SD

PA Edge
Conn From
PS
12 Pin
Edge Conn #7 #15 PA Modules
#13 12 Pin 12 Pin
1-16
12 Pin
Edge Conn PS PA Edge
Conn PA Edge
Conn

board #7
board #3
SD SD

HE WLE TT DL T DL T
SureS tore l a de r718
HE WLE TT
SureS tore l a de r718

#8
PA C KA R D A uto o PA C KA R D A uto o

Mother-
Mother-
12 Pin
Edge Conn PS #6 #14

PA
PA
#7 PA
12 Pin
Edge
PA
12 Pin
Edge
12 Pin
Edge Conn PS HE WLE TT
SureS toreDL T
l a de r718
SD

Conn HE WLE TT
SureS toreDL T
l a de r718
SD

Conn
From
PA C KA R D A uto o PA C KA R D A uto o

#6 #5 #13 Output Network

PS
12 Pin
PA Modules
SD

HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o

Edge Conn To PA/PS To PA/PS

To PA/PS
#5 Multiplexer Multiplexer
17-32
Multiplexer
12 Pin 12 Pin
PS
12 Pin
From AC
Edge Conn PA Edge
Conn PA Edge
Conn DB-9
Iout Vout

board #2

board #6
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

#12

Mother-

Mother-
Dist Blocks
Ø1
12 Pin
Edge Conn PS #4 #12

PA

PA
Ø2 12 Pin 12 Pin
#11 PA Edge
PA Edge

Motherboard #1
PS
12 Pin

`
Ø3 Edge Conn
HE WLE TT
SureS toreDL T
l a de r718
SD

Conn HE WLE TT
SureS toreDL T
l a de r718
SD

Conn

Power Supply
PA C KA R D A uto o PA C KA R D A uto o

N
#10 #3 #11
PS
12 Pin
Edge Conn 12 Pin 12 Pin

#9 PA
Edge
PA
Edge

PS
12 Pin Conn Conn

board #1

board #5
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Edge Conn

#4 #2 #10
- AC Input Wiring - 12 Pin
PS

PA

PA
Edge Conn 12 Pin 12 Pin
Edge Edge
#3 PA Conn PA Conn

PS
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

12 Pin
400VAC (332-460VAC) 4 Wire WYE, Edge Conn
#1 To PA/PS #9
117A per Phase, wired Phase to Neutral, 125A Breaker recommended, #2 To PA/PS Multiplexer
PS
HE WLE TT
PA C KA R D SureS toreDL T
l a de r718
A uto o
SD

12 Pin
Edge Conn Multiplexer
see AC Input Wire Size Chart in the 4MX 50 Manual #1
To PA/PS 12 Pin 12 Pin
Multiplexer
12 Pin
PS PA Edge
PA Edge

board #13
Conn Conn

board #9
SD SD

HE WLE TT DLT DL T
PA CK A RD SureStore
Au tol o ad er718
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Edge Conn

Mother-

Mother-
From AC #17 #25 #17 Terminal Blocks
12 Pin
PS

PA

PA
Dist Blocks Edge Conn 12 Pin 12 Pin
Ø1
#18 PA Edge
Conn PA Edge
Conn Display

Motherboard #3
PS
12 Pin
SD SD

To remaining
HE WLE TT DLT DL T
PA CK A RD SureStore
Au tol o ad er718
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Ø2 Edge Conn
#26 #18 15" XVGA

Power Supply
PS Motherboards
Ø3
#19
Ø1 N 12 Pin
Edge Conn PS 12 Pin 12 Pin
Remote I/O Board
PA Edge
PA Edge

board #14

board #10
Ø1 #20
Conn Conn
Distribution #8
SD SD

HE WLE TT DLT DL T
PA CK A RD SureStore
Au tol o ad er718
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Block
12 Pin
Edge Conn PS #27 #19
Ø2

PA

PA
#25 12 Pin 12 Pin
PS
12 Pin
PA PA
Edge Edge 9 pin
Edge Conn
Main #8 25 25
Ø2 Conn Conn 25
Distribution
SD SD

HE WLE TT DLT DL T
PA CK A RD SureStore
Au tol o ad er718
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

#26 #28 #20

Contactor Block 12 Pin
PS
Ø3 Edge Conn
To PA/PS
To PA/PS
#27 Multiplexer
Multiplexer
PS
#8 12 Pin
Ø3
SD

D
S
HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o
SD
HEW LETT
PACK ARD Su re St oreDLT
Aut oloader71 8
HE WLE TT DL T
SureS tore l a de r718

Distribution
PA C KA R D A uto o

Edge Conn
To Hi/Lo Line Modem DB-9 Switch
Block #28 12 Pin 12 Pin
Filtered Sensor I/O Ethernet

Neutral To PA/PS
PA Edge
PA Edge 26 pin Board
Ø1 Ø2 Ø3 Multiplexer

board #15

board #11
Conn
Neutral 12 Pin
PS
Conn
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Distribution #8 Edge Conn
#29 #21
Neutral Block Ø1 #21

PA

PA
26 pins
Ø2
12 Pin
PS 12 Pin 12 Pin
#12 Edge Conn
PA Edge
PA Edge + -

#22
Conn Conn
Contactor Ø3 12V
SD SD

Video
HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o
Motherboard #4

PS #30 #22
Control #12 12 Pin Reg
N Edge Conn
Power Supply

#23 12 Pin 12 Pin

Controller
PS
12 Pin 15 pin
Interface Edge Conn
PA Edge
PA Edge VGA Board

board #16

board #12
to Control Conn Conn
#24
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Mother-

Mother-
Ø2 N Ø2 N Ø2 N 12 Pin
Edge Conn PS #31 #23

PA

PA
#18
#18 #18 #18 #12
#29 12 Pin 12 Pin Controller Inverter
+18V PS Int Bd 12 Pin
PS PA Edge
PA Edge
Edge Conn Conn Conn
Board
SD SD

HE WLE TT DL T DL T
PA C KA R D SureS tore l a de r718
A uto o
HE WLE TT
PA C KA R D SureS tore l a de r718
A uto o

Hi/Low Sensor
#12 +18V
#18 GND #30 #32 #24
#12
Blower Sense
Fault
Fault Reset
12 Pin
Edge Conn PS To PA/PS
#12
#31
To PA/PS
Multiplexer
Multiplexer On Screen Display Board
PS
#18 HE WLE TT
PA C KA R D SureS toreDL T
l a de r718
A uto o
SD

12 Pin
+18V Edge Conn
Contactor GND
Control Fault /
Fault Reset To PA/PS
#32 6 Twisted Pair CAT5
6 Twisted Pair CAT5
to PA7,8,15,16 6 Twisted Pair CAT5
Multiplexer to PAs 1-6 PS Motherboards 1 & 2 to PAs 9-14
#18 +18V #18 +18V
#12
#12 Contactor Ø2 #12 Supply #1
16 pins ON PHASE 1

(2 Pole)
Controller /
#18
#12 #12 (+) #2 For OFF PHASE 2
100kW
( - ) #2
FAULT PHASE 3
18V GND

Exciter Bay
18V GND

#18 +18V #18 +18V J1 J2 J3 LED / Switch

4
#12
#12 Contactor #12 Supply #2
Filtered at Wall pins Board
Ø3
18V 16
GND pins 4

Ø1 Ø2 Ø3
#18
(2 Pole) #12 #12
4
pins
RX Tx
Ø1
pins
80 pins
Filtered at Wall PA/PS Multiplexer GND RTS

RF1A
Board RF2A SD

RF1A
AC
HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o SD

HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o

Ø2 RF2A
Breaker
INPUT AC Supply Bay
V sample
RF1B
SD

HE WLE TT DL T
PA C KA R D SureS tore l a de r718
A uto o

Coax
RF2B
Exciter Board Exgine Board
Ø3
(400VAC WYE Input)
I sample
J4 J5 J6

Audio Inputs AES Out

LVDS Mono RF
HE WLE TT
PA C KA R D SureS toreDL T
l a de r718
A uto o
SD
+ - + -
TOS Sample 10MHz 44.1kHz 10MHz Aux

6 Twisted Pair CAT5 6 Twisted Pair CAT5 6 Twisted Pair CAT5

to PAs 23, 24, 31, 32,
PS Motherboards 3 & 4
to PAs 17-22 to PAs 25-30
4MX 50 AM Transmitter
System Block Diagram
(400VAC WYE Input)
597-4050-002