Intro To WRBs and Air Barriers
Intro To WRBs and Air Barriers
Resistive Barriers
(WRBs) & Air Barriers
Even industry experts confuse air, vapor and water resistive barriers. Let’s
define the terms:
Air Barriers resist air leakage and form a continuous plane around a
building to prevent uncontrolled air movement in and out of the building
envelope.
Vapor barriers limit the amount of water vapor diffusion through the wall
as a result of different vapor pressures. Vapor barriers still have to be
continuously sealed, and free of holes.
Water Resistive Barriers keep liquid water from entering the building
enclosure. Combined with flashing and other materials, WRBs ensure that
there is a completely sealed assembly to direct liquid water to the exterior.
A single material can function as all three, an air, vapor and water resistive
barrier. There are also materials that function only as a water resistive
barrier that are not air barriers. Understanding the functions of the ma-
terials used is critical, so that the building performs in accordance to the
SCIENCE. SERVICE. SOLUTIONS.
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Table of Content
Pg. 24 Air barrier requirements and how WRB air barriers fulfill
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Direct-applied stucco over single wythe concrete Masonry mass wall – 19th
block wall Century
• Mass wall construction – masonry or concrete. • Maintenance of the exterior is critical for longevity. Caulking,
• Rain water is managed on the exterior surface tuck pointing.
• Water intrusion past the exterior surface is absorbed • Old technology. It works, but it’s costly, requires skilled tradesmen
and released – wall materials are moisture-tolerant and cannot be used in taller buildings.
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Substrate
(e.g., plywood)
Adhesive/Attachment
Fluid-applied WRB and
air barrier membrane on
exterior gypsum sheathing
(Barritech VP)
Insulation Board
Reinforcement Mesh
Base Coat w/
Reinforcement Mesh
Embedded
Finish Coat
Barrier EIFs design
1980s system
Exterior insulated finish systems (EIFs) gained popularity in the 1980’s
and but experienced a significant number of serious failures, mostly due
to rain penetration. Early EIFS face-sealed systems that by definition had
no provision for drainage. Early EIFS facade systems neglected to include
Barrier EIFs – A Failed Barrier any provision for drainage.
Cladding System
• An EIFS is reinforced synthetic stucco applied over • Leaks occurred, primarily through window assemblies and
foam board. window-cladding interface.
• Designed to manage water at the exterior surface • Moisture intruding behind cladding caused significant damage to
• Often installed over moisture-sensitive materials like sheathing, studs, stud cavity insulation and even interior finishes
gypsum, OSB, wood studs and steel studs • To prevent future failures, EIFS systems marketed for sheathing-
over-stud walls are now membrane-drained (must have an
underlying WRB)
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Membrane-Drained Cladding
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Exterior
Air space Insulation Cladding attachment
hardware
Non-sealed,
shiplap joints
• Called “Vented Cladding” in Building Code. • Cladding has weeps and ventilation
• Improved moisture management versus — Allows ready drainage of water
membrane drained cladding — Allows free circulation of air to facilitate drying of cladding,
• Cladding has open joints or vents. Intentionally exterior insulation,attachment hardware and WRB
leaky to air (and water) • WRB system must be water tight AND air tight
• An air space (typically 3/8” to 2”) is provided between • Also called a “rain screen” cladding
cladding and next layer (exterior insulation or WRB)
Another Benefit:
Per IBC 2009, 2012 and 2015, increased drying potential provided by vented cladding negates the requirement for vapor
retarder installation in Climate Zones Marine 4, 5 and 6.
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CLADDING EXAMPLES
Membrane Drained EIFS Membrane Drained
system: Masonry Veneer:
CCW-705 over exterior sheath- Barritech VP over exterior
ing, self-furring metal lath, EPS sheathing, 1-2” air space
insulation board, synthetic
stucco
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BARRIER TYPES
Grade D paper with stucco lath
• 15# Felt
— Historic: Cotton fiber felt saturated with coal tar • Grade D Paper Asphalt-saturated Kraft paper
pitch or pine tar Weighed 15 lb per 100 SQ FT. — Specification: ASTM D 226 or D 227Resists water
— Current: Called “No. 15” felt, promoted mostly for for 10 min to 60 min
roofing underlayment.Organic felt — Specification: ASTM D 226 or D 227Specification:
made from recycled paper and/or fabric, saturated “Code Approved” (ICC-ES AC-38 or UUB 790a)
with asphalt or coal tar. No longer weighs 15 lb • Materials are Vapor Permeable
per 100 SQ FT. • Materials are NOT Air Barriers
— Specification: ASTM D 226 or D 227
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BARRIER TYPES
Building wrap on a Building wrap on a
commercial building commercial building
Building Wraps
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ADVANTAGES
A number of materials, including traditional asphalt felt (tar paper) have
this ability to stop liquid water while remaining “permeable” to water
vapor.
• Lighter weight, more flexible than paper or felt WRBs • Can be installed by unskilled labor
• Installs over sheathing (Spec: ICC-ES AC 38) • All-Season Installation (adhesion to substrate
• Materials are vapor permeable not required)Long Track Record (Some Products)
• Conventional, Well-Known • Relatively Low Cost
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LIMITATIONS
Failure of Grade D paper
– reverse lap at window
sill flashing
• Not fully adhered to substrate – water and air can • Can be damaged or destroyed by contact with :
travel between WRB and substrate – Residue from wood products, detergents
• Proper lapping with adjacent flashings is critical – Stucco and Mortar
• Often tears, rips and comes loose during exposure • Not effective air barriers
– Fluttering away from substrate
– Leaky terminations and penetration
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c Are WRBs and Building Wraps Air Barriers?
• The WRB location (exterior side of wall) is also an • Strategy – Use a WRB material that is also airtight
ideal location for the air barrier – “Beefed up” building wrap with sealed laps,
• On the exterior side of the wall, achieving continuity penetrations and terminations + enhanced fastening
of the air barrier is most practical – Fully-adhered membrane on rigid substrate
– Wall to window/door frames • Fluid-Applied
– Inter-story continuity • Self-Adhered
– Roof-wall tie-in • Closed Cell Spray Foam
– Wall-foundation tie-in – Sheathing boards with factory-applied WRB and
– Transition to dissimilar wall assemblie field-sealed joints, penetrations & terminations
• Closed cell foam rigid board: EPS with facers, XPS,
Foil-faced Polyiso
• Gyp sheathing with factory-applied WRB
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REF: 2012 & 2015 IECC, 2010 & 2013 ASHRAE 90.1
This requirement is so important that model energy codes (IECC and ASHRAE 90.1) reference the system as the “Continuous Air Barrier”
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• Most are not air barriers • ven with air barrier building wraps, it is challenging to effectively install
E
• Sheet materials are permeable to air them as a continuous air barrier in commercial construction
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Self-adhered
sheet membrane
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• Application on exterior stud walls. • Spec for factory-applied WRB to sheathing is AC 310
• Spec for board insulation WRBs is ICC-ES AC 71 • Boards are fastened to studs. Joints, penetrations and terminations
• Spec for flashing tape on boards is AC 148 are sealed with flashing tape or liquid material
• Spec for caulking or liquid flashing on boards is AC 212 • Insulation board products are also continuous insulation (CI).
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• Specs are ICC-ES AC 377 and ICC-ES AC-71 • Fully-adhered to the substrate
• Installed on the exterior side of the wall • Non-permeable system
(not between the studs) • Is also continuous insulation (CI)
• Medium density closed cell foam and flashing
membrane or liquid flashing details
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Barriseal (non-permeable,
asphalt-emulsion based)
with caulked board joints
Barritech VP (permeable,
latex-based) with DCH Reinforcing
Fabric over board joints
• Application on exterior sheathing. Spec is • Varying chemistries: asphalt emulsion, latex, synthetic rubber, silicone,
ICC-ES AC 212 silane-terminated polymer (STP)
• Can be Vapor-Permeable or Non-Permeable • Spray, roller or trowel applied
• Products range from 7 to 125 mils dry film thickness • Fully-adhered to substrate
• Reinforcement or caulking required in board joints
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CCW-705 (non-permeable)
on a commercial building
705 VP (permeable) on a
commercial building
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Through-Wall
Flashing
Window Base of
flashing wall flashing
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DETAILS
Exterior Continuous Fully-Adhered
Cladding Insulation Sheet WRB
Through-Wall
Flashing
Drainage
composite
Foundation waterproofing
membrane
Under-slab waterproofing
membrane
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JOINTS
Bulb joint
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PENETRATIONS
I beam penetration
HVAC penetration
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TIE-INS
SCIENCE. SERVICE. SOLUTIONS.
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PERFORMANCE
Repair and replacement of
through-wall flashing
(TWF) at window head. Cost to
install TWF in new construction:
$4-5 per lineal foot. Cost to re-do:
$150-$200 per LF
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