Fuel Filter Generator Tank
Fuel Filter Generator Tank
Filter/Separator/Warmer
Installation Instructions
F L
(2) Priming Pump Hoses and
SP1128
Filter Element Assembly (4) Fittings
(includes part C)
M Plug 1/2" STOR SP1125
H G N Bypass Check Valve SP1121
O Diagnostic Plug Fitting SP1130
J L
P Water-In-Fuel (WIF) Sensor SP1328
I I
Q Check Valve SP1120
K M
R O-Ring
L N O S Bottom Bowl
Bottom Bowl
T Drain Flange Assembly
Q SP1134
M Drain Valve
U
EECAUTION: These instructions are intended for use by professional mechanics who are trained in the proper
use of power and hand tools, using appropriate safety precautions (including eye protection).
page 2
M
M I
L
K
J
O
P
I M
P R Q
X S
H R
L T
Q N
U
EECaution:
Bottom
Bowl
V Do not attempt to
Assembly remove or relocate
W manifolding on
Y duplex units. Doing
so will void the
warranty.
page 3
A B Vent Cap
Vent Cap Assembly Cover Assembly
C O-Ring SP1053 SP1127
B Vent Cap Assembly D Cover
C E Filter Spring
Cover Assembly
F Filter Element (includes Part C) FS53014
D G O-Ring (includes Part C)
H Industrial Pro® See page 13
I Bracket with Fasteners SP1132
E J Diagnostic Plug Fitting - Extended SP1205
K Priming Pump (includes Isolators) SP1124
L Check Valve - Extended SP1206
(2) Priming Pump Clamps and
M SP1133
(4) Screws
F Filter Element Assembly
(includes part C) (2) Priming Pump Hoses and
N SP1128
(4) Fittings
O Plug 1/2" STOR SP1125
M O
W Bottom Bracket and Bolts (8)
X Wrench SP1076
N R WIF Wiring Harness 3950729 S
WIF LED 3946670 S
Q S
Not Electric Heater See page 8
P Shown
Adapter Fitting, 3/4" to 1-1/4" SP1135
Adapter Fitting, 1-1/4" NPT
T to M42 x 1.5
3956561 S
Bottom
Bowl
Assembly U
X V
W
page 4
E I
Bracket with
Fasteners
SP1329
O Q
Water-In-Fuel (WIF)
Sensor
SP1328
P
T W
Bottom Bracket and
Bolts (8)
X Wrench SP1076
O Bottom
U
WIF Wiring Harness 3950729 S
Bowl
Assembly V WIF LED 3946670 S
Part Description
Part Industrial Pro® Duplex Tall Part Description
Part
Number Number
A Collar (2) Priming Pump
B Vent Cap Vent Cap Cover
N Hoses and SP1432
Assembly Assembly (4) Fittings
C O-Ring SP1053 SP1127 O Plug 1/2" STOR SP1125
D Cover
A Vent Cap
Assembly
P Bypass Check Valve SP1447
E Filter Spring Water-In-Fuel (WIF)
Q SP1328
F
Filter Element
(includes Part C)
FS53014 B Sensor
(includes C Cover
R
Fuel Out Diagnostic
SP1444
G O-Ring Part C) Plug Fitting
Assembly
H Industrial Pro® See page 13 S O-Ring
Bracket with
D T Bottom Bowl
I SP1429 Bottom Bowl
Fasteners U Drain Flange
Assembly
Diagnostic Plug Fitting V Drain Valve
J
- Extended
SP1205 E SP1134
Bottom Bracket and
Priming Pump W
K SP1124 Bolts (8)
(includes Isolators)
Filter X Three-way Valve SP1431
Check Valve SP1485 Element
L Assembly Y Wrench SP1076
Fuel In Fitting (includes
SP1516
(no check valve) F part C) WIF Wiring Harness 3950729 S
(2) Priming Pump WIF LED 3946670 S
M Clamps and SP1133
(4) Screws Electric Heater See page 8
Not
Shown Adapter Fitting, 3/4"
G to 1-1/4"
SP1135
Adapter Fitting, 1-1/4"
3956561 S
NPT to M42 x 1.5
H J
L
I
M
O
X
Q
J O
N
R
K O
M
X S
Q P T
R
Y U EECaution:
N Bottom
Do not attempt to
Bowl V
Assembly remove or relocate
W manifolding on
duplex units. Doing
so will void the
warranty.
page 6
Fuel Processor Installation 3. Mount the Industrial Pro® in the desired location
keeping the following points in mind:
This system must be installed between the fuel tank a. Mounting the Industrial Pro directly on the
and the transfer fuel pump on the suction side of the engine is NOT RECOMMENDED.
fuel system.
b. Mount vertically with the cover and element
pointing up.
EEWARNING: When diesel fuel is circulated
through an operating engine, it c. Make sure there is enough top and side
can become very hot. To prevent clearance for the cover to be conveniently
personal injury: removed for filter replacement.
Filter service clearance:
EEScalding hazard! Do not allow heated Single Short: 3.5" (89 mm) minimum
liquid fuel to come in contact with eyes or Duplex Short: 3.5" (89 mm) minimum
unprotected skin. Single Tall: 6.0" (152 mm) minimum
Duplex Tall: 6.0" (152 mm) minimum
EEHeated diesel fuel can form combustible Dual Tall: 6.0" (152 mm) minimum
vapor mixtures in the area around the fuel
source. To eliminate the potential for fire, EECAUTION: The Industrial Pro functions BEST
keep open flames, sparks or other potential when installed so that the Filter
ignition sources away from the work area, Element is above the "FULL" level
and do not smoke during filter replacement of the fuel tank. The housing can
or service operations which could result in be installed up to 6' (1.8 m) below
the escape of diesel fuel or fuel vapors. the “FULL” level of the fuel tank.
Installing below the “FULL” level
EEAlways perform engine or vessel fuel system causes the starting level to be
maintenance in a well ventilated area that is higher than normal. If mounted
kept free of bystanders. below full tank level, a shut off
valve will be required at the inlet
EECAUTION: To ensure priming pump hoses to allow filter changes without
are not kinked by mishandling, overflow of fuel. Mounting below
do not lift or handle the fuel 6' (1.8 m) eliminates the SEEING
processor by the hoses. Do not IS BELIEVING® functionality.
allow the weight of the processor
to rest on the hoses. 4. Route the fuel supply line from the fuel tank to
the Industrial Pro inlet (see Figure 1). Route a
Installation Steps fuel line from the Industrial Pro outlet to the fuel
pump inlet.
1. With the engine shut down and at ambient
temperature, close the fuel shutoff valve (if EECAUTION: To avoid fuel line water traps
equipped) and place a suitable container under that can freeze in cold conditions
the fuel filters. and restrict, or block, the flow
2. Remove the primary fuel filter element assembly, of fuel to the engine, be certain
sedimenter, and/or water separator. Drain that there are no low spots in the
the used element and dispose of it in an hoses when routing them in the
environmentally responsible manner, according engine compartment.
to state and/or federal (EPA) recommendations.
The fuel can be returned to the tank.
Installation of the Industrial Pro should be on
the suction side of the fuel system. Do not
exceed 2.2 lb/in2 (15 kPa) inlet pressure to the
fuel processor.
page 7
High
Pressure Fuel Tank
Pump On Engine Filtration
Pre-heater
WIF
(Water-
In-Fuel)
Sensor
WIF Light
(LED )
Red
Figure 4 - Pre-heater Installation
Green 1A + – To install, thread heater into housing and torque
WIF
Fuse to 15-30 ft-lbs (20.3-40.7 N⋅m). Follow the wiring
Harness diagram in Figure 5.
Refer to equipment owner's manual for more
Figure 3 - WIF Wiring specific information related to wiring diagrams of the
Note: Use appropriate connectors to attach the equipment to which the unit will be applied.
wires. To test the WIF indicator, pour water
Note: When wiring the electric pre-heater, use a
into the body of the fuel processor until it
fuse NOT a circuit breaker.
covers the WIF probe. The WIF LED should
illuminate. The volume of fluid necessary to
Key Controlled
turn the WIF indicator on is 1500 ml. Circuit
Industrial
Pro
Installing an Optional Electric Heater 25 A
Fuse*
Battery B
All units come with pre-drilled ports to allow for pre-
heaters (dual/duplex units require two pre-heaters): *24 V heaters use a 15 A fuse
12 V heaters use a 30 A fuse
Without Relay (supplied in wire harness)
Single Short: One port
Duplex Short: Two ports (one per body) 25 A Fuse* Industrial
Pro
Single Tall: Two ports 30/51 87
Dual System
To Circuit or
Relay
Junction
Box Figure 7 – Collar/Vent Cap Wrench
Red 8. Install the new O-ring on the vent cap (supplied
Black
with the filter).
9. Remove the filter element(s) from the Industrial
Pro by pulling upward.
To Industrial Pros / Preheaters 10. Install the new filter element. Figure 8 shows a
key of the filter which fits into a keyway on the
Figure 6 – Wiring Dual Filter Systems center boss. Position the filter element so the
filter element key is lined up with the keyway on
the center boss of the housing and press the
Filter Change Procedure filter element into the housing. Ensure the filter
element is fully seated by firmly pushing on the
Note: Change the filter only when the fuel level
end plate.
reaches and remains at the top of the black
band on the filter. The filter may become Table 2 – Industrial Pro Replacement Filters
dark, however, there is additional filter Part Number Description
capacity and restriction will remain low until FS53014 EleMax™ NanoNet™ 5 micron (tall)
the fuel reaches the black band. FS53015 EleMax NanoNet 5 micron (short)
1. Turn off the engine.
2. Shut off the fuel supply to the unit you are
working on if using a duplex unit (see the Valve
Operation section).
Keyway
3. Remove the vent cap and dispose of the O-ring.
Clean the threads of the vent cap and on the top
of the cover. Set the vent cap aside.
4. Open the drain valve and drain the fuel Key
completely from the unit, then close the drain
valve. The unit must be completely drained to
prevent contamination of the clean side of the
filtration system. Figure 8 – Key and Keyway
5. Using the Collar Wrench (part number SP1076), 11. After checking to make sure the new O-ring seal
loosen the collar. is seated correctly on the base of the cover,
install the cover and collar. Simultaneously apply
6. Remove the clear cover and collar from the
modest pressure to the top of the cover and turn
Industrial Pro. Discard the cover O-ring and
the collar until it no longer spins freely.
install a new O-ring (supplied with the filter) on
the cover. 12. Using the collar wrench, tighten the collar the
distance of two additional ribs.
7. Clean the threads on the collar and body of the
Industrial Pro. 13. Prime the fuel system according to the steps
in the "Priming the Fuel System" section in this
manual. (The vent cap will be returned to the
Industrial Pro during the priming process).
page 10
Valve Operation (DUPLEX UNIT ONLY) c. Follow the filter change procedure to service
the isolated unit.
1. For single unit flow, rotate both valve handles
either to the left or right, depending on which d. After the filter change procedure is complete
unit is being used. Point the handle toward the for this unit, rotate both valve handles into
unit you want to isolate. See Figure 9. the Dual Mode position (Both ON) until fuel is
flowing through both units. See Figure 9.
2. For dual flow, rotate the valve 180° from the
shutoff position. See Figure 9. e. Rotate both valve handles to isolate the other
unit that requires filter change. The valve
3. To shut off flow, rotate the valve handle 180° handles should now point to this unit. See
from the dual flow position. See Figure 9. Figure 9.
f. Follow the filter change procedure.
Figure 10 – Removing the Primer Pump Fitting 1. Remove the outlet fitting with the bypass valve
attached.
Suggested Preventive Maintenance 2. Remove the outlet plug from the opposite side of
the housing.
Weekly – Drain water. 3. Exchange the fitting and plug to the opposite
Every Filter Change – Change o-rings. sides and torque to 55-65 ft-lb (74.6-88.1 N⋅m).
Check to ensure the bypass valve head is seated
Every 12 Months – Check all electrical connections correctly.
for corrosion. Check all fuel fittings for leaks.
4. Disconnect the hoses attaching the priming
Extreme winter or salt corrosion environments may pump to the housing.
require lubrication of the top collar threads with anti- 5. Remove the bolts securing the priming pump
seize lubricant every 180 days. straps.
6. Turn the priming pump to ensure that the arrow
etched on the pump housing is pointed in the
direction of the outlet of the housing.
7. Reinstall bolts securing the priming pump straps
and torque to 8-10 ft-lb (10.8-13.6 N⋅m).
8. Reinstall the hoses and torque to 10-15 ft-lb
(13.6-20.3 N⋅m).
FUEL
OUT
Left Right
Dimensions
Industrial Pro® Single Short
Service Height 2.75 (69.9) 2.75 7.75
3.5 (88.9) (69.9) (196.8)
Dimensions
Industrial Pro® Duplex Short
7.06 M14 M14
Diagnostic Service Height Diagnostic
(179.39) Port Port
6.50 3.50 (88.90)
(165.10)
All dimensions are in inches (millimeters) 20.23
0.75 Fuel In
(19.05) 1-1/4"-11-1/2 (513.80)
NPTF 15.00 15.00
0.40 0.75 0.75 0.40
(381.00) (381.00)
(10.16) (19.05) (19.05) (10.16)
3.60
0.85 (91.44)
(21.59) 2.21 0.85
0.75 2.21 (21.59)
(56.13) 3.33
(19.05) (56.13)
(84.53)
16.00 (406.40)
9.13 9.37 2.75
1.08 (27.43) (238.08) Fuel Out 1.08 (27.43)
2.75 (231.98) (69.85)
2.00 (50.80) 1-1/4"-11-1/2 2.00 (50.80)
(69.85) NPTF 2.15 (54.61)
2.15 (54.61)
18.75
(476.15)