SD - 700 Encoder
SD - 700 Encoder
Encoder Board
Getting Started Manual
Encoder Board
2
POWER ELECTRONICS SD700 – ENCODER BOARD
SAFETY SYMBOLS
Always follow safety instructions to prevent accidents and potential hazards
from occurring.
Revisions
Date Revision Description
SAFETY SYMBOLS 3
SD700 – ENCODER BOARD POWER ELECTRONICS
4
POWER ELECTRONICS SD700 – ENCODER BOARD
INDEX
1. INTRODUCTION ....................................................................................... 13
1.1. Description of Encoder Board ...................................................... 13 E
N
2. TECHNICAL CHARACTERISTICS .......................................................... 14 G
2.1. General Information ..................................................................... 14 L
3. INSTALLATION AND CONNECTION ...................................................... 15
I
3.1. Installation of Encoder Board ....................................................... 15 S
3.2. Connections for Encoder Board ................................................... 16 H
4. PARAMETERS SETTINGS AND VISUALIZATION ................................ 22
4.1. Parameters SV.1 – Motor Visualization ...................................... 22
4.2. Group 18 – G18: Encoder ............................................................ 23
4.3. Group 19 – G19: Fine Tuning ...................................................... 23
6. COMMISSIONING .................................................................................... 26
INDEX 5
SD700 – ENCODER BOARD POWER ELECTRONICS
6 INDEX
POWER ELECTRONICS SD700 – ENCODER BOARD
SAFETY INSTRUCTIONS
IMPORTANT!
Safety instructions showed in this manual are useful to teach user
how to use the product in a correct and safety way with the
purpose of preventing possible personal injuries or property
damages.
Safety messages included here are classified as it follows: E
N
G
L
WARNING I
S
Be sure to take ESD (Electrostatic Discharge) protection measures when H
you touch the board.
Otherwise, the optional board may get damaged due to static charges.
Implement wiring change on the optional board after checking that the
power supply is off.
Otherwise, there is a danger of connecting error and damage to the board.
Do not remove the cover while the power is applied or the unit is in
operation.
Otherwise, electric shock could occur.
Do not remove the cover except for periodic inspections or wiring, even if
the input power is not applied.
Otherwise, you may access the charged circuits and get an electric shock.
SAFETY INSTRUCTIONS 7
SD700 – ENCODER BOARD POWER ELECTRONICS
Do not subject the cables to the abrasions, excessive stress, heavy loads
or pinching.
Otherwise, you may get an electric shock.
CAUTION
Install the drive on a non-flammable surface. Do not place flammable
material nearby.
Otherwise, fire could occur.
After the input power is applied or removed, the drive will remain hot for a
couple of minutes.
Touching hot parts may result in skin burns.
Do not allow lint, paper, wood chips, dust, metallic chips or other foreign
matter into the board or drive.
Otherwise, fire or accident could occur.
8 SAFETY INSTRUCTIONS
POWER ELECTRONICS SD700 – ENCODER BOARD
WARNINGS
RECEPTION
Material of Power Electronics is carefully tested and perfectly packed
before leaving the factory.
In the even of transport damage, please ensure that you notify the
transport agency and POWER ELECTRONICS: 902 40 20 70
(International +34 96 136 65 57) or your nearest agent, within 24hrs
from receipt of the goods.
E
UNPACKING N
Make sure received merchandise corresponds with delivery note, G
models and serial numbers.
L
Each board is supplied with a technical manual. I
S
RECYCLING
H
The packing of the drives must be recycled. For this reason it is
necessary to separate different materials (plastics, paper, cardboard,
wood, …) and settle them in corresponding containers.
The residual parts of electrical devices must be collected in a selective
manner in order to warranty the correct environmental treatment.
SAFETY
Before operating the drive, read this manual thoroughly to gain and
understanding of the unit. If any doubt exists then please contact
POWER ELECTRONICS, (902 40 20 70 / +34 96 136 65 57) or your
nearest agent.
Wear safety glasses when handling the product with power applied
and the front cover is removed.
Handle the product with care according to its weight.
Do not place heavy objects on the product.
Install the product according to the instructions described in this
manual.
SAFETY INSTRUCTIONS 9
SD700 – ENCODER BOARD POWER ELECTRONICS
SAFETY
Ensure that the mounting orientation is correct.
Do not drop the product or subject it to impact.
The SD700 drives contain static sensitive printed circuits boards. Use
static safety procedures when handling these boards.
CONNECTIONS PRECAUTIONS
To ensure correct operation of the inverter it is recommended to use a
SCREENED CABLE for the control wiring.
For EMERGENCY STOP, make sure supply circuitry is open.
Do not disconnect motor cables if input power supply remains
connected. The internal circuits of the drive will be damaged if the
incoming power is connected and applied to output terminals (U, V,
W).
It is not recommended to use a 3-wire cable for long distances. Due to
increased leakage capacitance between conductors, over-current
protective feature may operate malfunction.
Do not use power factor correction capacitors, surge suppressors, or
RFI filters on the output side of the inverter. Doing so may damage
these components.
Always check whether the DC Link LED is OFF before wiring
terminals. The charge capacitors may hold high-voltage even after the
input power is disconnected. Use caution to prevent the possibility of
personal injury.
COMMISSIONING
Follow the steps described in this manual.
Always apply voltage and current signals to each terminal that are
within levels indicated within this manual. Otherwise, damage to the
optional board may result.
10 SAFETY INSTRUCTIONS
POWER ELECTRONICS SD700 – ENCODER BOARD
OPERATION PRECAUTIONS
When the Auto Restart function is enabled, keep clear of driven
equipment, as the motor will restart suddenly after a fault is reset.
If a fault reset is made with the reference signal still present then a
restart will occur. Verify that it is permissible for this to happen, E
otherwise an accident may occur.
N
Do not modify or alter anything within the drive. G
Before programming or operating the SD700 Series, initialise all L
parameters back to factory default values. I
S
EARTH CONNECTION H
The drive is a high frequency switching device, and leakage current
may flow. Ground the drive to avoid electrical shock. Use caution to
prevent the possibility of personal injury.
Connect only to the dedicated ground terminal of the drive. Do not use
the case or the chassis screw for grounding.
When installing, grounding wire should be connected first and
removed last.
The earth cable must have a minimal cross sectional area that meets
local country electrical regulations.
Motor ground must be connected to the drive ground terminal and not
to the installation‟s ground. We recommend that the section of the
ground connection cable should be equal or higher than the active
conductor.
Installation ground must be connected to the drive ground terminal.
SAFETY INSTRUCTIONS 11
SD700 – ENCODER BOARD POWER ELECTRONICS
12 SAFETY INSTRUCTIONS
POWER ELECTRONICS SD700 – ENCODER BOARD
1. INTRODUCTION
1.1. Description of Encoder Board
The optional Encoder board offers to drives of SD700 Series the
possibility of connecting 2 incremental encoders: one encoder for the
vector control and the other one for the process control, operating from
5 to 24VDC, according to the requirements.
E
The implementation of the Encoder board is directly done over the own N
control board of the drive, for this, an additional space is not need
when installing this board.
G
L
I
S
H
4
3
INTRODUCTION 13
SD700 – ENCODER BOARD POWER ELECTRONICS
2. TECHNICAL CHARACTERISTICS
2.1. General Information
2.1.1. Contents of Encoder Board Kit
o 1 Encoder Board.
o 3 plastic hexagonal spacers M3, 10mm.
o 3 fixing screws M3x10.
o 3 plastic nuts M3.
o 6 pluggable terminal blocks 3-poles.
o 1 Technical Manual.
14 TECHNICAL CHARACTERISTICS
POWER ELECTRONICS SD700 – ENCODER BOARD
COMPONENT DESCRIPTION
Connector for
The optional Encoder board is connected to the SD700 drive
Drive
by means of this connector.
(J907)
This connector is used to connect the Process Encoder. The
description of the terminals appears in the table below:
COMPONENT DESCRIPTION
This connector is used to connect the Motor Encoder. In the
following table, the terminals of the connector are described:
COMPONENT DESCRIPTION
Sliding switches with two positions, +24VDC and +5VDC.
The selected position depends on the input voltage required
by the used motor encoder.
Switches for
Input Voltage of
Motor Encoder E
(U106, U107) N
G
L
I
Figure 3.5 Detail of switches U106 and U107
S
H
Sliding switches with two positions, +24VDC and +5VDC.
The selected position depends on the input voltage required
by the used process encoder.
Switches for
Input Voltage of
Process Encoder
(U206, U207)
Example 1
Connection of motor encoder powered at 24V with differential
output.
Figure 3.7 Example 1. Connection of motor encoder at 24V and differential output
Example 2
Connection of motor encoder powered at 5V with „single-ended‟
output.
E
N
G
L
I
S
H
[1]
Visualization parameters for the encoder.
Set on
Parameter Name / Description Range Function RUN
Set on
Parameter Name / Description Range Function RUN
5. SUMMARY OF MODBUS
ADDRESSES
Visualization Parameters
6. COMMISSIONING
Once the Encoder board is connected and the encoder is fitted on the motor
shaft, and after programming the parameters described in the previous
section, the following steps are recommended:
26 COMMISSIONING
POWER ELECTRONICS SD700 – ENCODER BOARD
COMMISSIONING 27
SD700 – ENCODER BOARD POWER ELECTRONICS
7. FAULT MESSAGES
7.1. Description of Fault List
There are two possible faults linked with the encoder use:
DISPLAY DESCRIPTION
This fault is produced when any signal provided by the encoder is lost,
F38 ENCODE LOSS
when the drive is running and the motor is rotating.
This fault is produced when any signal provided by the encoder is not
F39 ROTOR LOCKED received during specific time after giving the start command to the drive
when the motor is stopped.
28 FAULT MESSAGES
POWER ELECTRONICS SD700 – ENCODER BOARD
FAULT MESSAGES 29
SD700 – ENCODER BOARD POWER ELECTRONICS
30 FAULT MESSAGES
POWER ELECTRONICS SD700 – ENCODER BOARD
E
N
G
L
I
S
H
FAULT MESSAGES 31
www.powerelectronics.es | www.power-electronics.com
24 Hours Technical Assistance 365 days a year +34 96 136 65 57
HEADQUARTER • VALENCIA • SPAIN
C/ Leonardo da Vinci, 24 – 26 • Parque Tecnológico • 46980 – PATERNA • VALENCIA • ESPAÑA
Tel. 902 40 20 70 • Tel. (+34) 96 136 65 57 • Fax (+34) 96 131 82 01
BRANCHES
BARCELONA • Avda. de la Ferrería, 86-88 • 08110 • MONTCADA I REIXAC
Tel. (+34) 96 136 65 57 • Fax (+34) 93 564 47 52
CATALUÑA
LLEIDA • C/ Terrasa, 13 · Bajo • 25005 • LLEIDA
Tel. (+34) 97 372 59 52 • Fax (+34) 97 372 59 52
LAS PALMAS • C/ Juan de la Cierva, 4 • 35200 • TELDE
CANARIAS Tel. (+34) 928 68 26 47 • Fax (+34) 928 68 26 47
VALENCIA • Leonardo da Vinci, 24-26 • 46980 ● PATERNA
Tel. (+34) 96 136 65 57 • Fax (+34) 96 131 82 01
CASTELLÓN • C/ Juan Bautista Poeta • 2º Piso · Puerta 4 • 12006 • CASTELLÓN
LEVANTE
Tel. (+34) 96 434 03 78 • Tel. (+34) 96 136 65 57 • Fax (+34) 96 434 14 95
MURCIA • Pol. Residencial Santa Ana • Avda. Venecia, 17 • 30319 • CARTAGENA
Tel. (+34) 96 853 51 94 • Fax (+34) 96 812 66 23
VIZCAYA • Parque de Actividades • Empresariales Asuarán • Edificio Asúa, 1º B • Ctra. Bilbao · Plencia •
NORTE 48950 • ERANDIO • Tel. (+34) 96 136 65 57 • Fax (+34) 94 431 79 08
MADRID • Avda. Rey Juan Carlos I, 98, 4º C • 28916 • LEGANÉS
CENTRO Tel. (+34) 96 136 65 57 • Fax (+34) 91 687 53 84
SEVILLA • C/ Averroes, 6 • Edificio Eurosevilla • 41020 • SEVILLA
SUR Tel. (+34) 96 136 65 57 • Fax (+34) 95 451 57 73
LA CORUÑA • Plaza Agramar, 5 · Bajo • Perillo · Oleiros • 15172 • LA CORUÑA
GALICIA
Tel. (+34) 96 136 65 57 • Fax (+34) 98 163 45 83
INTERNATIONAL SUBSIDIARIES
Power Electronics Deutschland GmbH • Dieselstrasse, 77 • D·90441 • NÜRNBERG ● GERMANY
GERMANY Tel. (+49) 911 99 43 99 0 • Fax (+49) 911 99 43 99 8
Power Electronics Australia Pty Ltd • U6, 30-34 Octal St, Yatala, • BRISBANE, QUEENSLAND 4207 • P.O.
AUSTRALIA Box 3166, Browns Plains, Queensland 4118 • AUSTRALIA
Tel. (+61) 7 3386 1993 • Fax (+61) 7 3386 1997
Power Electronics Brazil Ltda • Av. Guido Caloi, 1985-Galpão 09 • CEP 05802-140 • SÃO PAULO • BRASIL
BRAZIL
Tel. (+55) 11 5891 9612 • Tel. (+55) 11 5891 9762
Power Electronics Chile Ltda • Los Productores # 4439 – Huechuraba • SANTIAGO • CHILE
Tel. (+56) (2) 244 0308 · 0327 · 0335 • Fax (+56) (2) 244 0395
CHILE
Oficina Petronila # 246, Casa 19 • ANTOFAGASTA • CHILE
Tel. (+56) (55) 793 965
Power Electronics Beijing • Room 509, Yiheng Building • No 28 East Road, Beisanhuan • 100013,
Chaoyang District • BEIJING • R.P. CHINA
CHINA Tel. (+86 10) 6437 9197 • Fax (+86 10) 6437 9181
Power Electronics Asia Ltd • 20/F Winbase Centre • 208 Queen‟s Road Central • HONG KONG • R.P.
CHINA
Power Electronics Asia HQ Co • Room #305, SK Hub Primo Building • 953-1, Dokok-dong, Gangnam-gu •
KOREA 135-270 • SEOUL • KOREA
Tel. (+82) 2 3462 4656 • Fax (+82) 2 3462 4657
Power Electronics India • No 26 3rd Cross, • Vishwanathapuram • 625014 • MADURAI
INDIA
Tel. (+91) 452 434 7348 • Fax (+91) 452 434 7348
P.E. Internacional Mexico S de RL • Calle Cerrada José Vasconcelos, 9 • Colonia Tlalnepantla Centro •
MEXICO Tlanlnepantla de Baz • CP 54000 • MEXICO DF
Tel. (+52) 55 5390 8818 • Tel. (+52) 55 5390 8363 • Tel. (+52) 55 5390 8195
Power Electronics Nueva Zelanda Ltd • 12A Opawa Road, Waltham • CHRISTCHURCH 8023 • P.O. Box
NEW ZEALAND 1269 CHRISTCHURCH 8140
Tel. (+64 3) 379 98 26 • Fax.(+64 3) 379 98 27
www.power-electronics.com