SPV MANAGER PLANT HEAD

HOPPER DAILY CHECK SHEET

Month/Year - M/C ID :

No Check Item Activities Spec 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Temp Setting Based on Data setting Spec Check the Spec

( eg - TPE - 80 ± 5 deg Celsius) table

2 Cleanliness Check around and over the machine / Visual / Manual

No Scraps or resin pellets clear

Check Resin Tank to Hopper line is fixed

3 Resin Tank Line correctly / Flaps are open for material Visualclear
/ Manual
feed

4 Hose conditions No Loose ends / damages Visual / Change

Visual / Manual
5 No Material Stockage No material pile up in hoses clear

OPERATOR NAME / SIGN

Temp Setting Check Maintain 5s / No resin at floors Flap Open / Material Feed line in Hoses - No loose ends / Damages No material blocks at hoses A)Remove the loader lock, take the cap outside, B)Take magnate outside C)Use cloth for cleaning magnate Mattel
particle and dust )magnate put in loader properly and close the loader cap and lock

Form: JPPL/PD/014 Rev 00 - 05.04.2022

 SPV MGR GM
TOP RUN AUTOMOTIVE INDIA PVT LTD
HOPPER DAILY/ WEEKLY CHECK SHEET
Month/Year - M/C ID :
No Check Item Activities Spec 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Air Pressure Check the air pressure gauge 5 - 8 bar

Based on Data setting Spec Check the Spec

2 Temp Setting ( eg - PP - 80 ± 5 deg Celsius) table

3 Cleanliness Check around and over the machine / Visual / Manual

No Scraps or resin pellets clear

Check Resin Tank to Hopper line is fixed

4 Resin Tank Line correctly / Flaps are open for material Visualclear
/ Manual
feed

5 Hose conditions No Loose ends / damages Visual / Change

Visual / Manual
6 No Material Stockage No material pile up in hoses clear

A
A)Remove the loader lock, take the cap
outside. B)Take magnate
outside .C)Use cloth for cleaning B
magnate Mattel particle and dust.
7 Magnet Cleaning D )magnate put in loader properly and
close the loader cap and lock .E)If
available Mattel particle collect the
poly cover inform to incharge) C

OPERATOR NAME / SIGN

6
1 2 3
X
4 5 7

A B D
C

A)Remove the loader lock, take the cap outside, B)Take magnate outside C)Use cloth for cleaning magnate Mattel
Air Pressure Check Temp Setting Check Maintain 5s / No resin at floors Flap Open / Material Feed line in Hoses - No loose ends / Damages No material blocks at hoses
particle and dust )magnate put in loader properly and close the loader cap and lock

Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Manually clean the filter as per below ref G
/one time in a shift

1 Filter Cleaning B

SWITCH OFF THE CONVEYING LINE UNSCREW THE LOCK NUT REMOVE THE COVER LID REMOVE THE FILTER CLEAN THOROUGHLY USING VAC CLEANER
UNSCREW THE LOCK NUT OF FILTER

PUT Back COVER LID and SCREW IT

TIGHT

CLEAN THE FILTER USING AIR -

ENSURE THE LOCKING NUT IS TIGHTLY CLOSED TIGHTEN THE LOCK NUT SCREWS PUT BACK THE FILTER - ENSURE SEATING ENSURE THE FILTER IS CLEAN ALWAYS CLEAN IT OUTSIDE

REV DATE REVISION HISTORY

0 6/11/2018 First release
01 2/1/2019 Magnet cleaning added
02 4/3/2019 Temp tolerance revised

Form: TRAI/PD/014 Filter clean change weekly to daily and magnate cleaning added Rev 01 - 01.01.19
 SPV MGR GM
TOP RUN AUTOMOTIVE INDIA PVT LTD
HOPPER DAILY/ WEEKLY CHECK SHEET
Month/Year - M/C ID :
No Check Item Activities Spec 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Air Pressure Check the air pressure gauge 5 - 8 bar

Based on Data setting Spec Check the Spec

2 Temp Setting ( eg - PP - 80 ± 10 deg celcius) table

Check around and over the machine / No Visual / Manual

3 Cleanliness Scraps or resin pellets clear

Check Resin Tank to Hopper line is fixed Visual / Manual

4 Resin Tank Line correctly / Flaps are open for material feed clear

5 Hose conditions No Loose ends / damages Visual / Change

Visual / Manual
6 No Material Stockage No material pile up in hoses clear

OPERATOR NAME/SIGN

1 2 3 4 5
X 6

Air Pressure Check Temp Setting Check Maintain 5s / No resin at floors Flap Open / Material Feed line in Hoses - No loose ends / Damages No material blocks at hoses
Weekly Check Week 1 Week 2 Week 3 Week 4
Date

Manually clean the filter as per below ref Clean Every

1 Filter Cleaning /one time in a week Wed & Sat

Done By

SWITCH OFF THE CONVEYING LINE UNSCREW THE LOCK NUT REMOVE THE COVER LID REMOVE THE FILTER CLEAN THOROUGHLY USING VAC CLEANER
UNSCREW THE LOCK NUT OF FILTER

PUT BACk COVER LID and SCREW IT

TIGHT

CLEAN THE FILTER USING AIR -

ENSURE THE LOCKING NUT IS TIGHTLY CLOSED TIGHTEN THE LOCK NUT SCREWS PUT BACK THE FILTER - ENSURE SEATING ENSURE THE FILTER IS CLEAN ALWAYS CLEAN IT OUTSIDE

Form: TRAI/PD/014 Rev 00 - 11.06.18

Form:TRAI / PD / 014 - Rev -00

Form: TRAI/PD/014 Rev 00 - 11.06.18