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Buck Converter Based LED Driver

This document discusses a buck converter-based LED driver circuit. It aims to study such a circuit with current control methods. The objectives are to consider a wide input voltage range and improve power factor and efficiency. Simulations and experiments are carried out to analyze the converter's performance and relationships. An advanced inductor design is applied to reduce losses.

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Hassam Ali
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0% found this document useful (0 votes)
34 views

Buck Converter Based LED Driver

This document discusses a buck converter-based LED driver circuit. It aims to study such a circuit with current control methods. The objectives are to consider a wide input voltage range and improve power factor and efficiency. Simulations and experiments are carried out to analyze the converter's performance and relationships. An advanced inductor design is applied to reduce losses.

Uploaded by

Hassam Ali
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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IOSR Journal of Electrical and Electronics Engineering (IOSR-JEEE)

e-ISSN: 2278-1676, p-ISSN: 2320-3331, Volume 17, Issue 3 Ser. I (May. – June. 2022), PP 52-60
www.iosrjournals.org

Buck Converter Based LED Driver


Satarupa Roy
Chandrani Pal
Subhrajyoti Guha
Under The Supervision of Mrs. Sukanya Dasgupta

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Date of Submission: 08-06-2022 Date of Acceptance: 24-06-2022
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I. Introduction
Nowadays there are two groups of converters used for driving LEDs - converters with and without a
transformer. The total efficiency and mass/volume parameters are better for AC/DC/DC drivers without a
transformer. Conventional voltage mode control and the peak-current mode control are analyzed in order to
compare its output current ripple responses. A practical comparison of circuit topologies suitable for passive
LED drivers is presented in with energy efficiency of 92–94 % at 50 W consumption.
Dimmable light-emitting diode (LED) driver with adaptive feedback control is introduced in suitable
for low-power lighting applications. The converter is applicable for street, home, and automotive lightning
applications. Two topologies for LEDs Street lighting are investigated and high-power factor is reported. The
converters are supplied with an alternative source (battery) during the peak load time. A two-stage LED driver
achieving high efficiency over a wide load range is based on a buck converter as the first stage and a
multichannel constant current CLL resonant converter as the second stage. A novel bias supply scheme for LED
controller is considered based on buck converter.
A typical Buck converter is shown below.

The input voltage source is connected to a controllable solid-state device which operates as a switch.
The solid-state device can be a Power MOSFET or IGBT. Thyristors are not used generally for DC-DC
converters because to turn off a Thyristor in a DC-DC circuit requires another commutation which involves
using another Thyristor, whereas Power MOSFET and IGBT can be turned off by simply having the voltage
between the GATE and SOURCE terminals of a Power MOSFET, or, the GATE and COLLECTOR terminals
of the IGBT go to zero.
The second switch used is a diode. The switch and the diode are connected to a low-pass LC filter
which is appropriately designed to reduce the current and voltage ripples. The load is a purely resistive load.
The input voltage is constant and the current through load is also constant. The load can be seen as
current source.
The Buck converter has two modes of operation. The first mode is when the switch is on and
conducting.
Mode I: Switch is ON, Diode is OFF:

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Buck Converter Based LED Driver

The voltage across the capacitance in steady state is equal to the output voltage.
Let us say the switch is on for a time TON and is off for a time TOFF. We define the time period, T, as
T = TON + TOFF
and the switching frequency,
f switching =
Let us now define another term, the duty cycle,
D=
Let us analyse the Buck converter in steady state operation for this mode using KVL.
∴Vin = VL + V0
∴ VL = L = Vin – V0
= = =

Since the switch is closed for a time TON = DT we can say that Δt = DT.
=( )DT
Mode II: Switch is OFF, Diode is ON:
Here, the energy stored in the inductor is released and is ultimately dissipated in the load resistance, and this
helps to maintain the flow of current through the load. But for analysis we keep the original conventions to
analyse the circuit using KVL.

Let us now analyse the Buck converter in steady state operation for Mode II using KVL.
∴0 = VL + V0
∴ VL = L = -V0
Δ Δ
Δ
=

Since the switch is open for a time


TOFF = T – TON = T – DT = (1-D)T
we can say that Δt = (1- D)T.
(∆ )open + ( )(1-D)T

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Buck Converter Based LED Driver
It is already established that the net change of the inductor current over anyone complete cycle is zero.
∴(∆ )closed + (∆ )open = 0
( )DT + ( )(1-D)T = 0
=D
Now, an LED driver is a self-contained power supply which regulates the power required for an LED or array of
LEDs. The light emitting diodes are low energy, lighting devices with a long lifespan and low energy
consumption, hence the requirement for specialized power supplies.
LEDs require drivers for two purposes:
1. LEDs are designed to run on low voltage (12-24V), direct current electricity. However, most places supply
higher voltage (120-277V), alternating current electricity. An LED driver rectifies higher voltage, alternating
current to low voltage, direct current.
2. LED drivers also protect LEDs from voltage or current fluctuations. A change in voltage could cause a
change in the current being supplied to the LEDs. LED light output is proportional to its current supply, and
LEDs are rated to operate within a certain current range (measured in amps). Therefore, too much or too little
current can cause light output to vary or degrade faster due to higher temperatures within the LED.
In summary, LED drivers convert higher voltage, alternating current to low voltage, direct current. They also
keep the voltage and current flowing through an LED circuit at its rated level.

LED Driver Circuit Principle


The basic principle behind the 230V LED Driver circuit is transformer less power supply. The main component
is the X-rated AC capacitor, which can reduce the supply current to a suitable amount. These capacitors are
connected line to line and are designed for high voltage AC circuits.
The X – Rated Capacitor reduces only the current and the AC voltage can rectified and regulated in the later
parts of the circuit. The high voltage and low current AC is rectified in to high voltage DC using a bridge
rectifier. This high voltage DC is further rectified using a Zener diode to a low voltage DC.
Finally, the low voltage and low current DC is given to an LED.

LED Driver Circuit Diagram

Advantages
 With the help of this LED Driver Circuit, we can drive LEDs directly from the main supply.
 This project is based on a Transformer Less Power Supply. Hence, the final build won’t be a large one.

Applications of LED Driver Circuit


1. This circuit can be used for home lightening systems.
2. It can be used as an indicator circuit.
3. One can fix this circuit with the doorbell to give indication.
Limitations of LED Driver Circuit
1. Since 230V AC supply is being directly used here, this circuit can be dangerous.
2. This circuit is best suited for domestic applications using single phase supply. This is because, in case
of three phase supply, if any of the phases accidently touches the input terminal, it can prove to be quite
dangerous.
3. The capacitor can produce spikes at mains fluctuations.

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Buck Converter Based LED Driver

II. Objective
This Project studies a buck converter-based LED driver with a current control method. A wide input
voltage range is considered as well as the power factor of the circuit. To improve the efficiency soft switching
conditions are provided. Simulations and experimental investigation are carried out to obtain the converter
performance relations. An advanced inductor design is applied in order to reduce the eddy current losses in
windings due to air gap fringing field. Combined Litz wire - full wire approach is considered to reduce the effect
of air gap fringing field. Experimental results and measurements confirm the simulation results and performance
of the investigated converter.

III. Literature Review


The expeditiously growing internet has opened new horizons for development in various fields. It has
become a topic of interest of many people around the globe.
The purpose of the optimization of a dc-dc buck converter is to guarantee the output parameters of the
device. This produces better quality converters than those with conventional design methods. Initially, a
tolerance analysis was used to understand the influence of the circuit element's tolerances on the characteristics
of the circuit. Then, based on the mathematical model, optimization has been carried out with a certain reference
curve to obtain improved values of the circuit elements. The comparison with the influence of the tolerances of
the circuit elements in optimization and non-optimized scheme is made. Switched-mode dc-dc converters are
used to regulate dc voltages or currents at a certain desired level. Due to inherent switching action, currents and
voltages in the circuit tend to oscillate around a given average value, as the output values present some ripple in
steady-state condition. The low-frequency output current ripple (OCR) is a key parameter for design
considerations when a light-emitting diode (LED) string load is considered. In order to compare their ripple
magnitudes under distinct conditions regarding a buck-based LED driver operating in continuous conduction
mode (CCM), this paper analyzes the conventional voltage mode control as well as the peak-current mode
control in order to compare its OCR responses by the classical control theory. The methods are implemented
considering the same control bandwidth so that a proper comparison can be established.
A practical comparison on a range of circuit topologies suitable for passive LED drivers. These circuits
consist of passive components and do not require any semiconductor-controlled switches, auxiliary power
supply and control integrated circuits. The power loss components, the energy efficiency and the output current
ripple are examined. These passive LED drivers are particularly suitable for outdoor applications such as street
lighting in which extreme weather conditions including lightning and wide temperature range, and maintenance
issues are major concerns but the size of the LED drivers is not critical. With extremely simple and reliable
circuitry, these passive LED drivers achieve remarkably high energy efficiency. Energy efficiency of 92-94%
has been achieved for LED systems of 50W in this study.

IV. Methodology / Description Of The Project


The purpose of the current Project is to investigate the performance main indicators of an industrial unregulated
AC/DC/DC converter without transformer in nominal operational mode and the deviations (improvements)
based on it in order to verify the quality indicators and search for solutions to improve them.
The tasks to be solved are:
1. Choosing a mass production LED illuminant with built in buck converter.
2. Creating a laboratory setup and investigation of the selected sample.
3. PSIM simulation of equivalent circuit of the selected driver circuit.
4. Analysis of the results and investigation of improved circuits.

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Buck Converter Based LED Driver

V. Block Diagram / Circuit Diagram:

Investigated converters for driving LEDs

The investigated LED illuminant consists of 18 high-power diodes that are connected in series. The LED bulb
type is bubble ball bulb. The equivalent schematic of the illuminant is acquired from. It consists of a diode D n,
voltage source En (48 V) and resistor Rn (3 - 4 Ω). This equivalent schematic explains the obtained current and
voltage values of the examined LED illuminant that acts like a non-linear element.

Rn
+

En Dn

The investigated simulation model consists of 3 parts with different functions:


o I part – grid rectifier with smoothing capacitor;
o II part – DC/DC buck converter;
o III part – equivalent schematic of LED illuminant.
The duty ratio δ range of variation is defined by:
δ= =48/310=0.16 -(1)
The elements from the simulation model have the following values:
 Transistor Z1 - IXGH40N60A
 R1 = 0,1 Ω,
 C1 = 1 µF,
 R2 = 0.2 Ω,
 L1 = 435 µH,
 C2 = 10µF,
 VLED = 50 V,
 fop = 50 kHz.

The auxiliary group elements have the following values:


Rf= 30 Ω, Cf = 0.030 µF
and Df is a fast Schottky diode.

DETAILS OF COMPONENTS REQUIRED


FOR MAIN CIRCUIT:
• AC Voltage source
• Resistance
• Diodes
• Capacitors
• Inductor
• Transistor
• Pulse Generator

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Buck Converter Based LED Driver
• LED Drivers

FOR FEEDBACK CIRCUIT:


• Resistance
• Fast Schottky Diode Diode
• Capacitor

FOR SIMULATION:
• PSIM SOFTWARE

RESULTS and OUTPUT

The results from the simulation of the investigated power converter for LED illuminant are given in Figure
above:
transistor T1 voltage and current Uec = 310V, IC = 1.2A,
load current and average current value ILEDavg = 280 mA.

RESULTS and OUTPUT

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Buck Converter Based LED Driver

The simulation results for the studied LED parameters at voltage range 0 to 240 V are given in figures above.
The presented results lead to the following 4 conclusions:
1. The LED voltage and current variations are observed for the input voltage range 50 - 120V because the
buck converter output is stable in the range 120 - 240 V.
2. The regulation of the light flux is outside the stabilization range of the DC/DC converter and is in a
narrow range.
3. The investigated converter has increased switching losses when turning off the transistor.
4. The Power factor cosφ of the converter depends on the selection of proper values of the reactive
elements of the AC/DC/DC converter.

RESULTS and OUTPUT

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Buck Converter Based LED Driver
RESULTS and O UTP UT

PH O TO G RAPH O F ACTUAL PRO DUCT :

HARDWARE CIRCUIT:

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Buck Converter Based LED Driver
CIRCUIT WITH VALUES:

VI. Conclusions And Future Scope


This paper studies a buck converter used for LED driver with a current control method. A wide input
voltage range is considered as well as the power factor of the circuit. Further improvement of PF (power factor)
can be obtained by reducing the input filter capacitor value.
To improve the efficiency soft switching conditions are provided. An auxiliary circuit including
components Rf, Cf, Df is used to obtain soft switching conditions for the power switch, thus reducing the
switching losses more than 2 times.
Experimental measurements confirm the simulation results and performance of the investigated
converter concerning the efficiency, power factor (cosφ) and flux of the studied LED driver circuit.

Acknowledgement
We would like to express our gratitude to our mentor Mrs. Sukanya Dasgupta as it would not have been
possible without her kind support and constant inputs to complete this project. We are highly indebted to our
departmental teachers for their guidance and constant supervision as well as for providing necessary information
regarding the project and also for their support in completing the project
We would like to express our sincere regards to our Head of the Department, Dr. Sujit Kumar Biswas
for letting us to do this project where we got to know the functioning of every component involved and also
helped us to formulate a systematic approach to a problem guided by empirical formulae and practical
guidelines.
Last but not the least our regards and appreciation also goes to our colleagues, friends and parents in
developing the project who have willingly helped us out with their abilities and encouragement.

References
[1]. D. de C. Pereira, W. J. De Paula, “Analysis of the low-frequency output current ripple in a buck-based LED driver under distinct
control techniques”, ISIE 2016, Santa Clara, CA, USA 8-10 June, 2016.
[2]. W. Chen, S.N. Li, S.Y.R. Hui, “A comparative study on the circuit topologies for offline passive light-emitting diode (LED) drivers
with long lifetime & high efficiency”, IEEE Energy Conversion Congress and Exposition (ECCE), 2010, 12-16 Sept. 2010.
[3]. Huang-Jen Chiu et. al., “A High-Efficiency Dimmable LED Driver for Low-Power Lighting Applications”, IEEE Transactions on
Industrial Electronics, Volume: 57, Issue: 2, Feb. 2010, pp. 735-743.
[4]. Rafael A. Pinto et. al., “High-power-factor street lighting system to supply LEDs without energy consumption during the peak load
time”, IECON 2011, 37th Annual Conference on IEEE IAS, 7-10 Nov. 2011, Melbourne, VIC, Australia.
[5]. Guilherme Gindri Pereira, Marco Antonio Dalla Costa, Maicol F. De Melo “High-power-factor LED driver based on input current
shaper using a flyback converter, IEEE Industry Applications Society Annual Meeting, Addison, TX, USA, 18-22 Oct. 2015.
[6]. Arnaudov D., I. Nedyalkov, N. Hinov, G. Kraev, “Simulation study of serial ZVS DC-DC converter”, Proceedings of XVIII
“SIELA2014”, Bourgas, Bulgaria, Vol.1, 29-31 May, 2014, pp. 9-12.
[7]. Alex Van den Bossche, “Design of inductors with both DC and HF components”, IEEE Benelux meeting, Eindhoven, The
Nederlands, October 1, 2003, CD-ROM.

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