Relcom F801
Relcom F801
F880-LS F880-RS
F880-PS
Installation Instructions
Relcom
www.mtl-fieldbus.com
CONTENTS PAGE
1 OVERVIEW____________________________________________________________ 1
2 DESCRIPTION _________________________________________________________ 1
3 COMPONENTS AND ACCESSORIES _________________________________________ 2
4 MECHANICAL __________________________________________________________ 3
4.1 Mounting Orientation ________________________________________________ 3
4.2 Enclosure Requirements______________________________________________ 3
4.2.1 General Requirements ____________________________________________ 3
4.2.2 Outdoor Mounting _______________________________________________ 4
4.3 DIN-rail Mounting ___________________________________________________ 4
4.3.1 Mounting Procedure______________________________________________ 4
4.4 Removal from DIN-rail _______________________________________________ 4
4.5 Mounting and Removal of F80x Power Modules ____________________________ 4
5 ELECTRICAL CONNECTIONS ______________________________________________ 5
5.1 DC Power Requirements______________________________________________ 5
5.2 Power A and Power B ________________________________________________ 5
5.2.1 Redundancy ____________________________________________________ 5
5.2.2 Terminator_____________________________________________________ 5
5.3 Alarm Connection ___________________________________________________ 5
5.4 Host Connections ___________________________________________________ 6
5.5 Field Segment Connections ___________________________________________ 6
5.6 Cable Screen / Ground Connections_____________________________________ 6
5.7 Chassis Ground Connection ___________________________________________ 6
5.8 Diagnostic Segment Connectors _______________________________________ 6
6 TESTING _____________________________________________________________ 7
6.1 F80x Status and Alarm LEDs __________________________________________ 7
7 ROUTINE MAINTENANCE_________________________________________________ 7
8 FM CONTROL DRAWINGS ________________________________________________ 8
9 ATEX CATEGORY 3 INSTRUCTIONS _______________________________________ 10
502-089 Rev:H.0 ii
Figure 1: F880-PS
502-089 Rev:H.0 1
voltage is below the rated output, its LED is extinguished,
and the red 'Alarm' LED is lit. Redundant 24V DC (nom.)
input power is connected to the F880-Cx carrier using two-
part pluggable connectors. Field wiring connections are
available with either pluggable screw terminals (F880-*S) or
pluggable spring clamp terminals (F880-*C).
Power Module A
installations where multiple F880 systems will be installed in
Clamps
DIN
Power A
a cabinet, there are Left (F880-CL) and Right hand (F880-
1 2
- +
91 92
Alarm
- +
Relcom
CR) versions that make cabinet wiring symmetrical – see
Figure 2b. In smaller installations where carriers are not
Inspect
Clamps
installed side-by-side, the F880-CA carrier provides terminal
www.mtl-fieldbus.com
numbering and consistent connector polarity – see Figure 2a.
82 83 84
Segment 1
-
S
Host 1A
+
3 COMPONENTS AND ACCESSORIES
79 80 81
Segment 2
-
S
+
Product part numbers and their descriptions are given to the
right.
76 77 78
Segment 3
-
S
PART No. DESCRIPTION
+
Host 1B
F801 8 Segment Power Module: 21.5V, 350mA
Segment 4
73 74 75
-
F802 8 Segment Power Module: 28V, 500mA
S
Clamps
Diagnostic Module
DIN
+
F809F 8 Segment Fieldbus Diagnostic Module
Rev: D.0
F880-CA-P* Carrier
Segment 5
70 71 72
Inspect
Clamps
F880-CL-P* Left Hand Carrier
-
S
F880-CR-P* Right Hand Carrier
+
Host 2A
Segment 6
67 68 69
-
F880-L* F880-CL-P* and two F801 modules
S
F880-R* F880-CR-P* and two F801 modules
+
F880-2-P* F880-CA-P* and two F802 modules
Segment 7
64 65 66
-
F880-2-L* F880-CL-P* and two F802 modules
S
F880-2-R* F880-CR-P* and two F802 modules
+
F880-CA
Host 2B
61 62 63
Segment 8
-
F880-L*-NR F880-CL-P* and one F801 module
S
+
F880-R*-NR F880-CR-P* and one F801 module
Inspect
Clamps
Power Module B
97 98 99
Diag Seg Diag Seg
Ground SG
-
51 52 53
F880-2-P*-NR F880-CA-P* and one F802 module
S
Power B
- +
Clamps
DIN
502-089 Rev:H.0 2
Power Module A
Power Module A
Clamps
Clamps
DIN
DIN
F880-CL
Power A
Power A
- +
+ -
- +
A1 A2
A2 A1
+ -
Alarm
Alarm
- +
Relcom
Inspect
Inspect
Clamps
Clamps
www.mtl-fieldbus.com
Segment 1
Segment 1
+ S
S +
www.mtl-fieldbus.com
+
+
S
S
Host 1A
Host 1A
-
-
-
-
Segment 2
Segment 2
+ S
S +
+
+
S
S
-
-
-
-
Segment 3
Segment 3
+ S
S +
+
+
S
S
-
-
-
-
Host 1B
Host 1B
Segment 4
Segment 4
+ S
S +
+
+
S
S
Clamps
Clamps
Diagnostic Module
Diagnostic Module
DIN
DIN
-
-
-
-
Rev: D.0
Rev: E.0
Segment 5
Segment 5
Inspect
Inspect
Clamps
Clamps
+ S
S +
+
+
S
S
-
-
Host 2A
Host 2A
-
-
Segment 6
Segment 6
+ S
S +
+
+
S
S
-
-
-
-
Segment 7
Segment 7
+ S
S +
+
+
Shield Ground Option
S
-
-
-
-
Power Module B
Host 2B
Host 2B
Segment 8
Segment 8
+ S
S +
+
+
S
S
-
-
Inspect
Inspect
Clamps
Clamps
-
-
Power Module B
F880-CR
SG Ground
G3 G2 G1
Ground SG
G1 G2 G3
Power B
Power B
Relcom
- +
+ -
- +
+ -
Clamps
Clamps
DIN
DIN
The Shield Ground Option is available on revision D.0 and later units.
The F880-Cx carriers are designed for mounting on a The assembly may be mounted in hazardous (classified)
vertically aligned DIN-rail on a vertical surface. This method areas – see Sections 8 & 9. The following conditions must
of mounting ensures optimum heat dissipation from the also be satisfied to ensure safe and reliable operation.
Power Modules.
a) Prevent any form of pollution that could
compromise the operation of the unit. For
example, choose an unpolluted location or a
suitable enclosure to protect the assembly.
502-089 Rev:H.0 3
b) Provide an adequate level of mechanical 4.4 Removal from DIN-rail
protection. This can be achieved by selecting a
protected location, a suitable enclosure, or a
combination of both. The Power Modules must be removed from the carrier to
c) Ensure that all cable entries and connections are obtain access to the DIN-rail clamp screws. Support the
secure by making provision for the careful carrier by pressing it to the DIN-rail and unscrew
routing and securing of all cables. (counterclockwise) the six DIN-rail clamp screws. Turn each
d) Provide adequate security against unauthorized screw approximately two full turns when releasing its
interference. clamping tab from the rail. Remove carrier.
e) Ensure that the permitted ambient temperature
range of –40°C to +65°C (derate to +50°C for 4.5 Mounting and Removal of the Power
the F802 when loaded above 60% of its full load
rating) is not exceeded. Allow for power
Modules
dissipation within the enclosure and consider the
use of shading against direct sunlight. The Power Modules are secured to the carrier with four screw
mountings. There are four locating connectors (two for each
module) on the module carrier along with mating connectors
in the F801 or F802 module. Align the module with the
4.2.2 Outdoor Mounting
retaining screws and press onto the connector. Hold it in
place while tightening the four retaining screws. To remove
If the power system is mounted in an outdoor location, use a a Power Module, support the module while unscrewing the
suitable enclosure with a minimum of IP54 ingress four retaining screws at its base. Lift the module off the
protection. A higher level of ingress protection rating will be carrier connector.
necessary if the working atmosphere is or can be corrosive or
if the enclosure is subject to wet or dusty environments. Note: Earlier versions of the module carriers do not have
locating connectors. Align using the retaining screws
furthest from the module connector and rock onto the
connector.
4.3 DIN-rail Mounting
ALF111-A
ALF111-A
ALF111-B
ALF111-B
section “top hat” DIN rail to EN50022 and uses six built-in redundant
DIN clamp tabs to hold it on the rail. The F801 or F802 FF cards
Before starting to mount the carrier on the DIN rail, rotate all Power B
six of the DIN clamp screws counterclockwise (i.e. unscrew)
until the clamping tabs reach the position shown in Figure 3a F801 or F802
and none of the tabs extend into the channel for the DIN rail. Power Module B
8 Host 2B
7
Segments 5-8
6
5 Host 2A
4
a)
Host 1B
3
Segments 1-4
2
1 Host 1A
F801 or F802
b) Power Module A
Power A
502-089 Rev:H.0 4
5 ELECTRICAL CONNECTIONS 5.2 Power A and Power B
The DC power, Alarm and Field Segment connectors are Power A supplies Power Module A and Power B supplies
pluggable and available in a screw terminal version (-xS) or a Power Module B. Each module provides DC power to all eight
spring clamp version (-xC). See Figures 5a & 5b. The segments - see Figure 4. DC supply connections are as
terminals can accept the following conductor sizes: follows:
5.2.1 Redundancy
502-089 Rev:H.0 5
5.6 Cable Screen / Ground Connections
ALARM DI
502-089 Rev:H.0 6
Pin No. Connection Pin No. Connection 7 ROUTINE MAINTENANCE
94 Diag Seg + 97 Diag Seg +
95 Diag Seg S 98 Diag Seg S
96 Diag Seg - 99 Diag Seg - Check the general condition of the installation occasionally to
make sure that no deterioration has occurred. At least every
two years (and more frequently for particularly harsh
environments) check:
the condition of wire connections, terminations, and
6 TESTING screens.
the dc output voltage on each of the eight fieldbus
segments is >21.5V for the F801 or >28V for the
F802. This can be performed using a multi-meter or
6.1 F801 Status and Alarm LEDs a Relcom FBT-3/FBT-6 Fieldbus Monitor.
the segment LEDs on the Power Module(s) are
functioning and the Alarm LED is not lit .
The F801 or F802 Power Modules are fitted with nine LEDs,
the Power Module retaining screws are tight.
eight to indicate segment status and one to signify an Alarm
there are no signs of damage or corrosion.
condition.
Pin numbers are numeric for the F880-CA carrier and symbolic for the F880-CL and F880-CR carriers.
502-089 Rev:H.0 7
8 FM CONTROL DRAWINGS
24 VDC
Power
Supply A
F8xx CARRIER to Alarm Input
F801
Vmax= +
s Host 1
24VDC -
Imax = +
420mA s Host 2
-
+
| s Host 3
-
or
+
| s Host 4
-
+
F802 s Host 5
-
Vmax= +
30VDC s Host 6
-
Imax = +
580mA s Host 7
-
+
s Host 8 24 VDC
-
Power
Supply B
+
s Diag Seg
- Diag Seg connectors are not
+ available on all carrier models
s Diag Seg
F801 -
Vmax= +
s Segment 1
24VDC -
Imax = +
420mA s Segment 2
-
+
| s
-
Segment 3
or +
| s Segment 4
-
+
F802 s
-
Segment 5
Vmax= +
30VDC s Segment 6
-
Imax = +
580mA s Segment 7
-
+
s Segment 8
-
Ground
Fuse Power Supply Feed(s) per Carrier Requirements.
Install F801 or F802 in conjunction with the Control Drawing for the Carrier Unit.
502-089 Rev:H.0 8
HAZARDOUS (CLASSIFIED) LOCATION
WARNING:
Class I, Division 2, Groups A, B, C, D, T4 EXPLOSION HAZARD - DO NOT DISCONNECT
Class I, Zone 2, IIC T4 EQUIPMENT UNLESS POWER HAS BEEN SWITCHED
-40C <= Tamb <= 65C OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
-40C <= Tamb <= 50C (F802 total load > 60% of rated maximum)
To be installed in an IP54 or better enclosure
24VDC
F8xx CARRIER
+ + A1
Alarm Contact
Power Power A
- - A2
Supply A
+ +
Host 1 s F801 s Segment 1
- or -
+ F802 +
Host 2 s s Segment 2
- -
+ Plugged +
Host 3 s s Segment 3
Diagnostic Module
into
- Socket A -
+ +
Host 4 s s Segment 4
- -
+ +
Host 5 s s Segment 5
- F801 -
+ or +
Host 6 s F802 s Segment 6
- -
+ +
Host 7 s Plugged s Segment 7
- into -
Socket B
+ +
Host 8 s s Segment 8
- -
Vmax = 24VDC (F801), 30VDC (F802)
24VDC Imax = 840mA (F801), 1.16A (F802)
+ + Imax(-NR) = 420mA (F801), 580mA (F802) G Ground
Power Power B
- G
Supply A -
This is a Chassis Ground
+
+
s
s
-
This drawing is representative of the F8xx series of Carriers. There will be minor differences in the various models.
Each of the 8 Segments (Hostx, Segmentx) are isolated from one another and from the Power Supplies.
Host Terminals connect to the Host Control system which may be in a non-hazardous area.
Carrier May Contain a Single F801 or F802 module where redundancy is not needed ("-NR" option).
In such cases, only one Power Supply connection is needed. Also for the Alarm Contact
to work, an F800-BLK module must be installed in place of the missing F801 or F802 module.
Power Supplied to the Carrier must be fused for 8A circuitry.
Kits contain 1 or 2 F801 or F802 modules along with the Carrier and Pluggable Connectors.
Approved By:
* = S for Pluggable Screw Terminal Connectors, C for Pluggable Cage Clamp Connectors.
Installation must be in accordance with the National Electrical Code (NFPA 70, Article 504),
ANSI/ISA-RP12.6, or the Canadian Electrical Code (CSA C22.1), as applicable.
502-089 Rev:H.0 9
FM Special Conditions of Use
1. The F801/F802 Fieldbus Supply Modules and Carriers shall be installed in compliance with the enclosure, mounting,
spacing and segregation requirements of the ultimate application, including a tool removable cover.
2. When installed in hazardous (classified) locations, a warning label must be prominently affixed near the unit(s) which
warns that the cables or Fieldbus Supply Modules must not be removed or inserted unless the area is known to be
non-hazardous.
3. It is the responsibility of the end user to provide adequate warning markings in French where required by local
jurisdictions.
This manual contains basic safety instructions for installation, operation and maintenance and servicing. Failure to comply with
these instructions can endanger personnel, the plant and the environment.
Before installation/commissioning:
Ensure that the contents of the operating instructions are fully understood by responsible personnel.
The national installation and mounting regulations (e.g. EN 60079-14, National Electrical Code) apply.
Make the operating instructions available at the installation area (at all times).
Servicing/maintenance work or repairs which are not described in the operating instructions must not be performed
without prior agreement with the manufacturer.
No changes to the devices or components impairing their explosion protection are permitted.
The device may only be fitted and used if it is in an undamaged, dry and clean state.
502-089 Rev:H.0 10