SPEC.NO.

DaD-ADD-BFV
TECHNICAL SPECIFICATION FOR BUTTERFLY VALVE
REV 01

TECHNICAL SPECIFICATION FOR

BUTTERFLY VALVE

Prepared Checked Approved

Arun Kumar YUVARAJ R V KESAVAN

S Er - FGD DM - FGD DGM-FGD
Rev 00 date : 07/08/2019

Rev 01 date : 21/08/2019 Item # RFW904820004 added in the datasheet

 SPEC.NO.DaD-ADD-BFV
REV 01

CONTENTS
1.0 PROJECT INFORMATION

2.0 STANDARDS AND CODES

3.0 SPECIFICATION FOR DESIGN / CONSTRUCTION

4.0 SCOPE OF SUPPLY

5.0 PROOF OF DESIGN TEST (TYPE TEST)

6.0 SPECIFICATION FOR ACTUATOR

7.0 SPECIFICATION FOR PNEUMATC ACTUATOR

8.0 PAINTING OF VALVES

9.0 DOCUMENTS / DETAILS ALONG WITH BID

10.0 DOCUMENTS / SERVICE AFTER ORDER

11.0 DOCUMENTATION

12.0 ELIGIBILITY

13.0 INSPECTION

14.0 GUARANTEE

15.0 PACKING

16.0 SEAL AND SIGNATURE REQUIRMENT

17.0 ANNEXURE –I (TECHNICAL DEVIATION)

18.0 ANNEXURE – Datasheets (Manual, Electrical, Pneumatic)

 SPEC.NO.DaD-ADD-BFV
REV 01

1.0 PROJECT INFORMATION

 Owner NTPC

 Buyer BHEL, Ranipet

 Process / application Wet Lime Stone FGD system

1.1 SITE CONDITIONS

a) Ambient temperature (Guarantee) 27 Deg C

b) Ambient temperature (Design) 45 Deg C

c) Relative Humidity 60 %

1.2 LOCATION AND APPROACH

Project location

a) Place Dadri

b) District Gautam Buddha Nagar

c) State UP

2.0 STANDARDS AND CODES

The valves shall conform to the latest editions of applicable codes and international
standards as mentioned elsewhere Valves in general shall conform to the
requirements of the following standards:
 Design code: Double flanged/ wafer type of low Leakage rate confirming to AWWA C-
504 Class 150 B/ EN 593 Class PN 10.
 Valves inspection test: AWWA C-504 Class 150 B (Bubble tight) /EN 12266 Rate A (No
visible weeping or formation of drops or bubbles).
 Valve flanges shall conform to ANSI B 16.5 CL 150.(in case of EPDM lining valve is to be
designed with Flat faced
 Valve shall accommodate any ( manual gear box, pneumatic or electric ) actuator , vendor
to design valve with actuator mounting flange dimension as per ISO 5211

3.0 SPECIFICATION FOR DESIGN & CONSTRUCTION

a. The valves as well as all accessories shall be designed for easy disassembly and
maintenance.
b. Valves to be installed outside shall be required to have the stem properly protected
against atmospheric corrosion
c. The valves supplied shall be suitable for process water, limestone slurry, gypsum
slurry, clarified water application and the operating and design conditions are
provided in valve list enclosed
d. The seals, both on the body (sleeve) and on the disc shall be of the material
specified. Necessary shaft seal shall be provided and adequately designed to ensure
no leakage across the seal. This seal shall be designed so that they will allow
 SPEC.NO.DaD-ADD-BFV
REV 01
replacement without removal of the valve shaft. The sealing ring on the disk shall be
continuous type and easily replaceable.
e. For all types of valves, the design with shaft eccentric to the disc is preferred. The
shaft shall be solid type and shall pivot on bushings. Bushings/sleeve type bearings
shall be contained in the hub of valve body. The bearing shall be self-lubricated type
with low coefficient of friction and should not have any harmful effect on water and
on valve components.Bearing should not be exposed to slurry medium.
f. The design of the shaft shall be such that it will safely sustain maximum differential
pressure across the closed valve. The shaft and any key (taper pin etc.) for
transmitting the torque between shaft and disc shall be capable of withstanding the
maximum torque required to operate the valve. However, the shaft diameter shall
not be less than the minimum shaft diameter specified in relevant code. Necessary
Torque Calculation and the torque class selected on the basis of the same shall be
furnished to the Employer for information.
g. The disc shall rotate from the full open to the tight shut position. The disc shall be
contoured to ensure the least possible resistance to flow and shall be suitable for
throttling operation. While the disc is in the throttled position, valve shall not create
any noise or vibration. The operating mechanism shall be mounted directly on or
supported from the valve body.
h. All valves shall be complete with: position indicator (located in a visible place), arrow
indicating the flow direction; adjustable mechanical stop limiting devices to prevent
over travel of valve disc in open/close position; all valves shall be "tight shut off"
and with locking device open/close position or any position
i. Manual override :
i. Manually operated Valve:
ii. a)handle will be sufficient for valve dia upto 150mm,
iii. b)worm and worm wheel gear unit for 200mm and above
iv. Electrically operated valve:All valve,worm & worm wheel
v. For Pneumatic valve:Upto 150mm hand lever & 200 and above ,Worm and
worm wheel
j. Limit and torque switches (if applicable) shall be IP 65
k. Valves supplied for vent application shall be of full body design
l. All valves shall be provided with proper name plates indicating complete information
about the valves
m. All valves shall be provided with embossed name plate giving details such as tag
number, type, size etc.
n. The actuator-operated valves shall be designed on the basis of the following :
o. The internal parts shall be suitable to support the pressure caused by the actuators;
p. The valve-actuator unit shall be suitably stiff so as not to cause vibrations,
misalignments, etc.
q. All actuators operated valves shall open/ close fully within time required by the
process but not later than 60 seconds after actuators starts.
r. The maximum temperature to be considered for the valve design is 100°C

4 SCOPE OF SUPPLY (The scope of supply shall be include but not limited to the following also
refer data sheet):
a. Electrically operated valve: Valve+electric actuator+manual override gear unit +TB with
power cable gland and lug as per actuator vendor STD+Instrumentation wiring as per
actuator vendor STD
b. Pneumatic valve: Valve+ speed control valve+Quick exhaust valve +filter regulator with
auto drain,metallic bowl+JB +solenoid valve+2nos limit switch+tubing & fitting +
wiring + exhaust silencer
c. Manual valve: valve with +manual lever or gear box as applicable

5 PROOF OF DESIGN TEST (TYPE TEST) FOR BUTTERFLY VALVES

Proof of Design (P.O.D.) test certificates shall be furnished by the bidder for all applicable size-
ranges and classes of Butterfly valves supplied by him, in the absence of which actual P.O.D. test
shall be conducted by the bidder in the presence of Employer's representative. All valves that are
 SPEC.NO.DaD-ADD-BFV
REV 01
designed and manufactured as per AWWA-C-504 shall be governed by the relevant clauses of
P.O.D test in AWWA-C-504. For Butterfly valves designed and manufactured to EN-593 or
equivalent, the P.O.D. test methods and procedures shall generally follow the guidelines of AWWA-
C-504 in all respect except that Body & seat hydro test and disc-strength test shall be conducted at
the pressures specified in EN-593 or the applicable code. Actuators shall also meet requirements of
P.O.D. testof AWWA-C-504

6 SPECIFICATION FOR ELECTRICAL ACTUATOR SIL2 and Non-Intrusive

a) Type : Non-Intrusive & SIL2 Electrical actuator

b) Make : Rotork/Auma/ Limit torque/
Any renowned make
c) Failure position (power failure) : stay put
d) Local Position Indicator : To be provided.
e) Hand wheel for manual : Required
f) Actuator torque : Vendor to specify
g) Actuator Protection Class : IP-68
h) Actuator Thrust : Vendor to specify
Actuator travel time : Vendor to specify
Power supply : 415 V, 3Phase-50 HZ
Power supply
Working current of actuator : Vendor to specify
Stall current of actuator : Vendor to specify
Torque switch / rating : 2 NOS, 2 NO+2NC contacts suitable for
24V DC/230V AC, min 5A for 24 V DC
Limit switch for open/close feed back
Control box (3ф) : Integral starter required with PLC, remote manual
operation from operator work stn.

Non-intrusive Hardwired Electric actuators with integral starters along with associated
accessories etc shall be supplied on as required basis compatible for Valves to meet the functional
and the other specification requirements. The actuators shall be totally enclosed weatherproof with
IP-68 degree of protection. All actuator settings including torque,limit shall be possible without
opening the actuator cover and LCD indication for actuator alarms, status, valve position indication
and diagnostic information shall be available integral to actuator body.
415 V, 3 phase 3 wire power supply shall be given to the actuator from switch board as
applicable through a switch fuse unit. The motor shall be squirrel cage induction motor, class F
insulated suitable for Direct On Line ( DOL )starting. Single Phasing Protection, Over
heating protection through Thermostat (as applicable) and wrong phase sequence protection shall be
provided over and above other protection features standard to bidder's design.The Position/ Limit
measurement shall be done using absolute encoders which will give information of position/ limit in
both the directions. Electronic measurement of torque shall be provided. Open/Close command,
open/ close status and disturbance monitoring signal (common contact for Overload, Thermostat,
control supply failure, L/R selector switch at local & other protections operated) shall be provided
hardwired. All actuators shall be certified for SIL 2 or better

7) SPECIFICATION FOR PNEUMATIC ACTUATOR (Open/close)

a) Type : Quarter turn , Pneumatic Double acting

b) Make : Rotex/Elomatic/Virgo/flowserve
Bray/Any renowned make
c) Cylinder to be designed for : 4 minimum Kg/sq.cm for actuation
d) Air Tubing : 1/4” SS/PVC sheathed copper tube
e) End connections : NPT
f) Local Position Indicator : To be provided.
g) Manual override : Required
h) Actuator travel time : less than 10 seconds
 SPEC.NO.DaD-ADD-BFV
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i) Actuator Protection Class : IP-65 (Min)
j) Actuator Thrust : Vendor to specify
k) Speed control valve : Two number to be provided,(NPT)
l) Air Lock Valve : Two number to be provided (NPT)
m) Solenoid valve : Solenoid valve 24V DC with cable gland
n) Solenoid cable : 2corex1.5sqmm unarmoured HR PVC with FRLS property
o) Air filter regulator : Filter regulator with Filter material
shall be sintered bronze,Body shall
be aluminium, Auto drain ,FNPT connection with
dummy cap.
JUNCTION BOX (IP55):
Min 16 terminals with proper lugs & 7nos of suitable cable glands
(2nos-LS+2nos-SOV+2nos-input/output DCS+1no spare).

LIMIT SWITCHES:
a) Quantity /valve : 2 nos for close / open indication
b) No. of Contacts : 2NO+2NC contacts
c) Contact Rating : 24V DC / 230V AC
d) Protection : Weather proof IP 65.
e) Cable Limit switch-JB : 4pairx0.5sqmm unarmoured HR PVC with FRLS property

All Tubings,solenoid valve,speed control valve,filter regulator,air lock device are

pre-assembled at vendor works.
All Wirings,limit switch,solenoid valve & JB with proper cable gland are pre-assembled at
vendor works.

8 PAINTING OF VALVES total 120 micron thickness as below

Power tool cleaning to St3 (SSPC-SP3),
Red oxide Zinc phosphate primer to IS 12744 (two coat 30+30 micron)
Synthetic Enamel to IS 2932 Shade: Grey white RAL 9002 (Two coats 30+30 micron)

9 DOCUMENTS / DETAILS ALONG WITH BID

The following information / documents shall be submitted along with the offer
a. Duly filled up data sheet for each valve type as per annexure
b. Detailed assembly drawing with overall dimensions.
c.Valve cross sectional drawings with Bill of Material including the material specifications.
d. Valve Regulation Characteristic Curve.
e. Cv calculation.
f. Reference list for the offered model.
g. Typical Quality plan for supply of the above equipments.
h. Valves Catalogues.
i. List of commissioning spares.
j. Recommended spares list for 3 year O&M along with item wise price.
k. Any deviation shall be specifically mentioned in the enclosed deviation format Annexure-1
In case of any deviation, the Bidder shall indicate the deviation, clause by clause in the
deviation format attached in Annexure-1. If there is no deviation “NIL” statement shall be
furnished. In the absence of Annexure-1, it will be construed that the bid confirms strictly to
the specification. Acceptance or rejection of the offer with or without deviations (either fully or
partially) is sole discretion of the purchaser without seeking further clarification from the
bidder.
NOTE: Bidders to note that failing to submit the above documents, the bid shall be
considered as incomplete and liable for rejection.
 SPEC.NO.DaD-ADD-BFV
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10 DOCUMENTS / SERVICE AFTER ORDER

a The following documents are to be submitted for BHEL's approval.
 Duly filled up data sheet in the enclosed format.
 Detailed assembly drawing with overall dimensions.
 Valve cross sectional drawings with Bill of Material including the material
specifications.
 Cv Calculation
 Quality plan
 Actuator Data sheet to be submitted after P.O
 Pnuematic/Electrical circuit diagram

b. The following are to be submitted to BHEL's review and acceptance.

 Material test certificate
 Hydraulic & Leak test certificates
 Performance guarantee certificate
 Erection manual
 O&M manuals
11 DOCUMENTATION
a. The documentation during bid and post order stage shall meet the following
requirements.
b. All documents and drawings shall be submitted in English.
c. Hard copies of all documents and drawings during bid stage to be submitted in
duplicate.
d. Hard copies of all documents for approval to be submitted in triplicate.
e. Hard copies of all final documents, drawings, manual etc., shall be submitted in
bound folder in duplicate.
f. Soft copies of all final documents in MS office in the form of CD-1 set.
g. Soft copies of all final drawings in AutoCAD, latest version in the form of CD-1 set.

12 ELIGIBILITY
Vendors having manufacturing facility in India are eligible to quote for the offer.
13 INSPECTION
The valves shall be inspected at Vendor’s works by BHEL Engineer as per the QP Aprroved by
BHEL.

14 GUARANTEE:
The Vendor shall provide guarantee for a period of 12 months from the date of commissioning or
24 months from the date of supply whichever is earlier.

15 PACKING

Valves to be packed based on the sizes and each package or shipping units shall be clearly
marked or stenciled on at least two sides as follows.
BHEL SITE OFFICE,
2 X 490 MW, FGD PACKAGE (STAGE 2)
NCTPS – NTPC DADRI
GAUTAM BUDH NAGAR, UP – 201008
INDIA
In addition, each package or shipping unit shall have the symbol painted in red on at least
two sides of the package, covering one fourth of the area of the side.
 SPEC.NO.DaD-ADD-BFV
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16 SEAL AND SIGNATURE REQUIREMENT
All pages to be duly signed by bidder with seal & date

ANNEXURE-1

FORM FOR TECHNICAL DEVIATIONS (If any)

SEC / REASON
SL. STATEMENT OF COST OF
CLAUSE SPECIFICATION FOR
NO DEVIATIONS/VARIATIONS WITHDRAWAL
NO. DEVIATION

Date: Signature & seal of the Bidder

 Material Code

RFW904850001
RFW904860001
RFW904870003
RFW904870002
RFW904870001
Valve size

80
100
150
125
100
Mode of operation

Body material

WCB
Manual IS210
Manual IS210
Manual IS210
Manual IS210

Manual A216-
FG220
FG220
FG220
FG220
Disc

13CR
CF8M
A351
F44
F44
F44

A182-
A182-
A182-
Stem

2205
2507
2507
2507

SUPER
SUPER
SUPER

13CR
DUPLEX
DUPLEX
DUPLEX
DUPLEX Body Lining

EPDM
EPDM
EPDM
EPDM
EPDM

End Connection

WAFER
WAFER
WAFER
WAFER
WAFER

QTY

1
8
2
2
1

Body Test Pressure in bar

15
15
15
15
15

Seat Test Pressure in bar

11
11
11
11
11

Test Duration as per AWWA C504

5min
5min
5min
5min
5min

Min face to face dim in mm (inclu rubber thk) as per AWWA

C504 Class 150B (tolr.±3.17 & 4.76 for 250 & above 250 resp.)

Leakage class as per AWWA C-504 Class 150 B (Bubble tight)

POD certificate to be enclosed- vendor to confirm

Material of body seat ring (If applicable)

Material of Disc seal clamping ring(If applicable)

Body&Disk-seat ring,clamping ring shall be similar to disk

material
Connecting pin,fastners in the flow path are similar to disc
material
Material of Seal mounting & other fasteners in the flowpath
shall be same material as that of Disc- vendor to confirm

Solid Shaft Dia as per AWWA C 504

Body Shell thk as per AWWA C504

Min Disc thickness- vendor to indicate

EPDM Lining thickness (min 4mm)

EPDM lining extends over the flange face-vendor to confirm

Valve flange drilling, thk,PCD as per ASME 16.5 CL 150(If

applicable)

Torque on the shaft required to operate valves

Manual operated valve upto 150NPD is lever ,200 NPD and

above is worm and worm wheel gear box

Manual operated lever length min 150mm

Worm & Worm wheel Gear box Make & Model No.

Weight of valve including Gear box and Handwheel

Valve mounting orientation shall be Horiz/ inclined/

360°orientation - Vendor to confirm

Valve shall be provided with position indicator - Vendor to

confirm

Valve shall be provided with flow direction indicator - Vendor to

confirm
Valve shall be provided with locking device in open & close at
any position -Vendor to confirm

GA of valve assembly with sectional view & BOM along with

enquiry to be submitted in PDF format - Vendor to confirm

Painting as per specification 120micron- vendor to confirm

CV
 1
S.No.

Material Code

RFW904840001
Valve size

125
Mode of operation

MOTOR
ELECTRIC
Body material

IS210 FG220

Disc
A182-F44

Stem
2507
SUPER
DUPLEX

Body Lining
EPDM

End Connection
WAFER
1

QTY
15

Body Test Pressure in bar

11

Seat Test Pressure in bar

Test Duration as per AWWA C504

5min

Min face to face dim in mm (inclu rubber thk) as

per AWWA C504 Class 150B (tolr.±3.17 & 4.76 for
250 & above 250 resp.)
Leakage class as per AWWA C-504 Class 150 B
(Bubble tight)

POD certificate to be enclosed- vendor to confirm

Material of body seat ring (If applicable)

Material of Disc seal clamping ring(If applicable)

Body&Disk-seat ring,clamping ring shall be similar

to disk material
Connecting pin,fastners in the flow path are similar
to disc material
Material of Seal mounting & other fasteners in the
flowpath shall be same material as that of Disc-
vendor to confirm

Solid Shaft Dia as per AWWA C 504

Body Shell thk as per AWWA C504

Min Disc thickness- vendor to indicate

EPDM Lining thickness (min 4mm)-Vendor to

confirm
EPDM lining extends over the flange face-vendor to
confirm
Valve flange drilling, thk,PCD as per ASME 16.5 CL
150(If applicable)

Stay put -vendor to confirm

Time of operation-Vendor to Indicate

Torque on the shaft required to operate valves

Torque of the actuator selected will be 1.5 times

valve torque for electrical

Actuator output torque-Vendor to Indicate

Actuator model Non-intrusive & SIL2 (Electrical)

Actuator motor power (kW)

For Power & Instrument connection with proper

cable gland to be provided as vendor practice
Limit Switch DPDT 2NO+2NC (2nos)-Vendor to
confirm
Manual over ride for Electrical actuator is worm and
worm wheel gear box for all size

Weight of valve including Gear box and Handwheel

Valve mounting orientation shall be Horiz/

inclined/ 360°orientation - Vendor to confirm
Valve shall be provided with position indicator -
Vendor to confirm
Valve shall be provided with flow direction
indicator - Vendor to confirm
Valve shall be provided with locking device in open
& close at any position -Vendor to confirm
GA of valve assembly with sectional view & BOM
along with enquiry to be submitted in PDF format -
Vendor to confirm
Electrical circuit drawing to be provided along with
enquiry
Painting as per specification 120micron- vendor to
confirm

CV
 Material Code

RFW904830003
RFW904830002
RFW904830001
RFW904820004
RFW904820003
RFW904820002
RFW904820001

65
80
50
50
80
Valve size

200
125
Mode of operation

PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
Body material

IS210
IS210
IS210
IS210

FG220
FG220
FG220
FG220

PNEUMATIC A216-WCB
PNEUMATIC A216-WCB
PNEUMATIC A216-WCB
Disc

13CR
13CR
13CR
A182-F44
A182-F44
A182-F44
A182-F44
Stem

2507
2507
2507
2507

13CR
13CR
13CR
SUPER
SUPER
SUPER
SUPER

DUPLEX
DUPLEX
DUPLEX
DUPLEX

Body Lining

End Connection

EPDM WAFER
EPDM WAFER
EPDM WAFER
EPDM WAFER
EPDM WAFER
EPDM WAFER
EPDM WAFER

6
4
4
1
2

14
25
QTY

15
15
15
15
15
15
15

Body Test Pressure in bar

11
11
11
11
11
11
11

Seat Test Pressure in bar

Test Duration as per AWWA C504

5min
5min
5min
5min
5min
5min
5min

Min face to face dim in mm (inclu rubber thk) as

per AWWA C504 Class 150B (tolr.±3.17 & 4.76 for
250 & above 250 resp.)
Leakage class as per AWWA C-504 Class 150 B
(Bubble tight)

POD certificate to be enclosed- vendor to confirm

Material of body seat ring (If applicable)

Material of Disc seal clamping ring(If applicable)

Body&Disk-seat ring,clamping ring shall be similar

to disk material
Connecting pin,fastners in the flow path are similar
to disc material
Material of Seal mounting & other fasteners in the
flowpath shall be same material as that of Disc-

Solid Shaft Dia as per AWWA C 504

Body Shell thk as per AWWA C504

Min Disc thickness- vendor to indicate

EPDM Lining thickness (min 4mm)-Vendor to

confirm
EPDM lining extends over the flange face-vendor to
confirm
Valve flange drilling, thk,PCD as per ASME 16.5 CL
150(If applicable)
Equalizing valve / By-pass valve require-vendor to
confirm

4/2 or 5/2 solenoid valve 24V DC-vendor to confirm

Stay put (Air Lock Device required-vendor to

confirm)
Speed control valve with quick exhast for each port-
Vendor to confirm

Time of operation-Vendor to Indicate

Air Filter regulator with auto drain,metallic bowl-

Vendor to confirm

Actuator Cylinder Test Pressure 11 Bar

Drive mechanisam Rack & Pinion/Scotchyoke-

Vendor to indicate

Torque on the shaft required to operate valves

Torque of the actuator selected will be 1.25 times

valve torque for pneumatic-Vendor to Confirm

Actuator output torque-Vendor to Indicate

Actuator model (Electrical/Pneumatic)

All Tubings,solenoid valve,speed control,filter

regulator,air lock device are pre-assembled at
All Wirings,limit switch,solenoid valve & JB with
proper cable gland are pre-assembled at vendor
Limit Switch DPDT 2NO+2NC (2nos)-Vendor to
confirm
Limit switch & solenoid valve wiring to be
terminated in a local junction box (IP55)
Manual over ride for pneumatic upto150mm lever,
200 and above gear box

Manual operated lever length min 150mm

Worm & Worm wheel Gear box Make & Model No.

Weight of valve including Gear box and Handwheel

Valve mounting orientation shall be Horiz/

inclined/ 360°orientation - Vendor to confirm
Valve shall be provided with position indicator -
Vendor to confirm
Valve shall be provided with flow direction
indicator - Vendor to confirm
Valve shall be provided with locking device in open
& close at any position -Vendor to confirm
GA of valve assembly with sectional view & BOM
along with enquiry to be submitted in PDF format -
Pneumatic circuit drawing to be provided along
with enquiry
Painting as per specification 120micron- vendor to
confirm
In Pneumatic Circuit 1/2" Ball Valve to be provided
before filter regulator - vendor to confirm

CV