PCC-ME-601/21 CAD/CAM

B.Tech (Mechanical Engineering) VI Semester

No. of Credits: 3 Sessional: 25Marks
L T P Total Theory: 75 Marks
3003 Total: 100 Marks
Duration of Exam: 3 Hours

Pre- Requisite: Engineering Graphics and Drawing, Manufacturing Processes

Successive: Automation in Manufacturing, Flexible manufacturing system

Course Objectives:
The objective of this course is to understand the fundamentals of CAD / CAM and its
applications.

Course Outcomes (COs): At the end of the course, the student shall be able to:

CO 1- Understand the basic fundamentals of computer aided designing.

CO 2- Describe elements of advanced manufacturing system.
CO 3- Acquire knowledge about latest technologies used in CAM& CAE
CO 4- Generate different curves, surfaces and solid models for mechanical designs.

Course Contents:
Unit 1

Basics of CAD: Need and Scope of Computer Aided Design, Fundamental of CAD and
computer graphics- Application areas, Comparison of CAD with Manual designing, Benefits
of CAD, UCS, 3D systems, 2D geometrical transformations, Matrix representations and
homogeneous coordinates, composite transformations, transformations between coordinate
systems. 2-D viewing, 3-D Geometric transformations, composite transformations, Importance
of transformations. (7)

Unit 2

Curves and Surfaces: Representation of circle, Arc, Ellipse, parabola and hyperbola.
Synthetic Curves; Concept of continuity, Cubic Spline: equation, properties and blending.
Bezier Curve: equations, properties; Properties and advantages of B-Splines and NURBS.
Types of surfaces used in automotive industry along with their applications. (6)

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Unit 3

Solid Modelling: Geometry and Topology, Comparison of wireframe, surface and solid
models, Properties of solid model, properties of representation schemes, Concept of Half-
spaces, Boolean operations. Schemes: B-rep, CSG, Sweep representation, Primitive
instancing, Cell Decomposition Techniques. (6)

Unit 4

Computer aided Engineering: Introduction to simulation, Interference detection, failure

analysis under static and dynamic loading, Preprocessing, Elements used in CAE, Material
defining, Meshing, optimal mesh, loading and constraints, boundary conditions, solvers, post
processing and reviewing the results, validation of the CAE results, Case study using ANSYS
software. (6)

Unit 5

Computer Aided Manufacturing: Introduction & role of NC, CNC & DNC, Advantages,
Disadvantages and Applications of NC, Features of CNC system, Features of DNC and
adaptive control systems., Safety measures. Flexible Manufacturing System, Components of
FMS, FMS equipment & control, Automated guided vehicle systems, Automated storage and
retrieval system, Computer Integrated Manufacturing; Computer Aided Process Planning.(8)

Unit 6:

Latest Technologies: Introduction to Industry 4.0, FEM, Robotics, Reverse engineering and
computer aided inspection, cloud manufacturing, artificial intelligence and machine learning.
(7)

Recommended/ Reference Books:

1. Ibrahim Zeid CAD/CAM - Theory and practice Tata McGraw Hill Publishers.

2. Salomon, D. Transformations and projections in computer graphics Springer.

3. Rao, P.N., CAD / CAM Principles and Applications, McGraw Hill Publishers, New Delhi.

4. M.P. Groover , Automation, production systems and Computer-integrated Manufacturing,

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 PCC-ME-602/21 MANUFACTURING TECHNOLOGY
B.Tech (Mechanical Engineering) VI Semester

No. of Credits: 3 Sessional: 25 Marks

L T P Total Theory: 75 Marks
3003 Total : 100 Marks
Duration of Exam: 3 Hours

Pre- Requisite: Manufacturing Processes

Successive: Welding Technology, Automation in Manufacturing, Mechatronics, Tool Design
Course Objectives:
The objective of this course is to provide students an insight on conventional and non-
conventional methods of manufacturing.

Course Objectives (COs): At the end of the course, the student shall be able to:
CO 1- Understand the working principles of conventional machine tools and holding devices.
CO 2- Discuss the process of powder metallurgy and plastics manufacturing.
CO 3- Classify press tools and design related punches and dies.
CO 4- Describe various metrological tools based on their working principles.
CO 5- Distinguish between working of various non-conventional machining processes.

Course Contents:

Unit 1

Conventional machines tools and Holding devices: Introduction, principle, construction

detail of manufacturing machines Boring machine, broaching machine and planer, tool and
cutter grinder.

Holding devices: jigs and fixture, locating principles and locating devices, clamping principles
and clamping devices, drill bushes, drilling jigs, fixture: turning fixture, milling fixture,
grinding fixture (7)

Unit 2

Powder metallurgy and Plastic manufacturing: Powder Metallurgy: Introduction, steps of

powder metallurgy: powder manufacturing techniques, compacting and sintering, applications
of powder metallurgy

Plastics: Types of plastics, Injection moulding, its application, merits and demerits, plastic
extrusion. (6)

Unit 3

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Press Tools and Design of Punch and Die: Introduction, press operations, types of presses,
press working terminology, press rating, types of dies, design of die and punch; principles of
forging die design. (7)

Unit 4

Metrology: Metrology: Dimensions, forms and surface measurements, Limits, fits and
tolerances; linear and angular measurements; comparators; gauge: slip gauge, standard gauge,
limit Gauge, plug gauge, snap gauge; interferometry; optical flat and interferometer tolerance
analysis in manufacturing and assembly. (8)

Unit 5

Non-conventional machining methods: Thermal metal removal process:Electrical Discharge

Machining: construction detail, principle and processes parameters, MRR, surface finish, tool
wear, dielectric, power and control circuits, wire cut EDM;

Laser Beam Machining (LBM), Plasma Arc Machining (PAM) and Electron Beam principle,
application and limitations (6)
Unit 6
Non-conventional machining methods: mechanical processes, electrochemical
process:Abrasive Jet Machining, Water Jet Machining, Abrasive Water Jet Machining, and
Ultrasonic Machining: process parameters, MRR and surface finish.
Electro-chemical machining (ECM): principle, elements of ECM, advantages, application and
limitation.
Chemical machining: principle, etchant & maskents, advantage, application and limitation. (6)
Recommended/ Reference Books:
1. Manufacturing Technology – Metal cutting and machine Tools: P.N. Rao, T.M.H, New
Delhi

2. Workshop Technology -Vol II (Machine Tools) B.S Raghuwanshi, Dhanpat Rai and
Company.

3. Manufacturing Processes- H S Shan, Cambridge University Press.

4. Manufacturing Engg. & Tech, Kalpakian, Serope Addison -Wesley Publishing Co. New
York.

5. Modern Machining Processes: P.C. Pandey & H.S. Shan, T.M.H. Company, New Delhi

6. Text Book of Production Engineering: P.C. Sharma, S.Chand & Sons.

Web Links:

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 PCC-ME-603/21 DESIGN OF MACHINE ELEMENTS- II
B. Tech (Mechanical Engineering) VI Semester
No. of Credits: 3 Sessional: 25 Marks
L T P Total Theory: 75 Marks
3 0 0 3 Total: 100 Marks
Duration of Exam: 3 Hours

Pre- Requisite: Strength of Materials, Design of Machine Elements- I

Successive: Design and Optimization, Tribology
Course Objectives:
The objective of this course is to study essential concepts of fatigue design and factor of safety
selection. To study design components such as shaft design of static and dynamic loading,
keys, cylinder, clutches, springs and mechanical joints.

Course Outcomes: At the end of the course, the student shall be able to:
CO 1- Expose the students to the Design for Production and for variable loading.
CO 2- Impart in depth knowledge of designing of screws and different types of fasteners.
CO 3- Design bearings, selection of bearings for different aspects & lubricants with their
properties.
CO 4- Knowledge of gears, design of different types of gears with consideration of maximum
power transmission and gear lubrication.
CO 5- Learn in depth knowledge of flywheels and their design.
CO 6- Understand the design procedure for miscellaneous components such as connecting
rod, crankshaft and C- clamp.
Course Contents:

Unit 1

Variable Loading: Different types of fluctuating/ variable stresses, Fatigue strength

considering stress concentration factor, surface factor, size factor, reliability factor etc.,
Fatigue design for finite and infinite life against combined variable stresses using Goodman
and Soderberg’s Criterion, Fatigue design using Miner’s equation, Problems. (6)

Unit 2

Design of Screws and Fasteners: Thread standards and definitions, mechanics of power
screws, threaded fasteners, fastener stiffness, Studs, Design of Screw Jack. (8)

Unit 3

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Design of Bearings: Selection of ball and roller bearing based on static and dynamic load
carrying capacity using load-life relationship, Selection of Bearings from manufacturer’s
catalogue, types of lubrication – Boundary, mixed and hydrodynamic lubrication, Design of
journal bearings using Raimondi and Boyd’s Charts, Lubricants and their properties, Selection
of suitable lubricants, Design Problems. (8)

Unit 4

Gears: Classification, Selection of gears, Terminology of gears, Force analysis, Selection of

material for gears, Beam & wear strength of gear tooth, Form or Lewis factor for gear tooth,
Dynamic load on gear teeth -Barth equation and Buckingham equation and their comparison,
Design of spur, helical, bevel & worm gear including the Consideration for maximum power
transmitting capacity, Gear Lubrication, Design Problems. (8)

Unit 5

Design of Flywheels: Turning moment diagram, coefficient of fluctuation of energy and

speed, design of solid and rimmed flywheel. (6)

Unit 6

Design of Miscellaneous Components: C-clamp, Piston, Crank Shaft and Connecting Rods.
(6)

Recommended/ Reference Books:

1. Mechanical Engineering Design- Joseph Edward Shigley-Mc Graw Hill Book Co.
2. Design of Machine Elements – V.B. Bhandari – Tata McGraw Hill, New Delhi.
3. Engineering design – George Dieter, McGraw Hill, New York.
4. Machine Design an Integrated Approach: Robert L.Norton, Second Edition –Addison
Wisley Longman.
Web Links:

S.No. Address of web source Content

1. https://drive.google.com/file/d/1eyW- Flywheels-
939KoYptng1ofoDYNOFGl3nmZJqE/view?usp=sharing Lecture- 1
2. https://drive.google.com/file/d/1-CJfDRq- Flywheels-
BQpAueAZg6ANQNiKS2Q07zkB/view?usp=sharing Lecture- 2
3. https://drive.google.com/file/d/1- Gears- Lecture- 1
5Ukrz9REOcPwMyn8U15te33WxLTeDCl/view?usp=shari
ng

J.C. BOSE UST, YMCA Page 132

 PEC-ME-603/21 INTERNAL COMBUSTION ENGINES (PEC-I)
B. Tech (Mechanical Engineering) VI Semester

No. of Credits: 3 Sessional: 25Marks

LT P Total Theory: 75Marks
3 00 3 Total:100 Marks
Duration of Exam: 3Hours
Pre- Requisite: Thermodynamics, Heat Transfer.

Successive: Automobile Engineering, Gas Dynamics and Jet Propulsion

Course Objectives:
To familiarize with functioning of IC engines, its performance analysis.

Course Outcomes (COs): At the end of the course, the student shall be able to:

CO 1-Understand basics associated with IC engines.

CO 2-Analysis of combustion in SI and CI engines.
CO 3-Conceptualize the testing of engines.
CO 4-Knowledge of Lubrication and Cooling systems and fuel cells.

Course Contents:
Unit 1

Introduction

Classification of Internal Combustion Engines, Parts of I.C. Engine and their materials, Air
standard Cycles in Four stroke and Two-stroke IC engines and their comparative study,
Brayton cycle, parameters related to testing of IC engines, determination of volumetric
efficiency and factors affecting volumetric efficiency, Adiabatic flame temperature,
Combustion efficiency, Valve Timing Diagram, Low Heat Rejection Engines, Homogeneous
charge compression Ignition.(06)

Unit 2

Combustion and Ignition System in SI Engines

Spark ignition Engine mixture requirements, Fuel-Air ratio, Simple carburettor, Single-point
and Multipoint injection system, Gasoline Direct Injection, Combustion phenomenon in SI
Engines, Ignition delay, Flame propagation, Pressure-Crank angle diagram, Abnormal
combustion, Auto ignition, Detonation and Knocking, Factors affecting combustion and
detonation, Types of combustion chambers, Working principle of stratified charge engines.

Battery Ignition System, Magneto Ignition System, Functions and working of ignition coil,
spark plug, contact breaker point, Requirements and working of Ignition advance mechanisms,
Electronic Ignition Systems; Capacitor Discharge Ignition System, Transistorized Coil
Assisted Ignition System, Transistor Ignition system with contactless breaker. (09)

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Unit 3

Fuel Injection and Combustion in CI engines

Air injection systems, Airless/solid injection systems, Common rail, individual pump,
distributor and unit systems. Injection pumps, Fuel injector, Types of nozzle, Electronically
controlled unit fuel injection system. Stages of combustion in CI engines, air fuel ratio, cold
starting of CI engine and cold starting aids, delay period or ignition lag, variables effecting
delay period, diesel knock, Factors affecting combustion and knocking, methods of controlling
diesel knock, Types of CI engine combustion chamber. Need for supercharging, Effect of
supercharging, types of supercharger, methods of supercharging, thermodynamic analysis of
supercharged engine cycle, limitations of supercharging, turbocharging. (09)

Unit 4

Lubrication system and cooling system

Types of lubricants and their properties, SAE rating of lubricants, Types of lubrication
systems– wet sump and dry sump, crankcase ventilation, Necessity of engine cooling,
disadvantages of overcooling, Cooling systems and their comparison: Air cooling, Liquid
cooling. (04)

Unit 5

Alternative Fuels

Alcohol - Hydrogen - Natural Gas and Liquefied Petroleum Gas – Biodiesel- Biogas -
Producer Gas - Properties - Suitability - Engine Modifications - Merits and Demerits as fuels,
comparison of their properties with Diesel and petrol, method of manufacturing.(04)

Unit 6

Alternative Fuels

Air pollution due to IC engines, Constituents of exhaust emission at its harmful effect on
environment and human health, Formation of NOx, HC, CO and particulate emissions,
Methods of controlling emissions; Catalytic convertors, particulate traps, Exhaust Gas
Recirculation, EURO and BHARAT norms.(04)

Recommended/ Reference Books:

1. Obert E. F, "Internal Combustion Engines and Air Pollution", Harper andRow Publication
Inc. NY,1973.
2. Willard W. Pulkrabek , "Engineering Fundamentals of the Internal Combustion Engine”
PHI 2003.
3. Heywood J. B, "Internal Combustion Engine Fundamentals", McGraw Hill Book Co. NY,
1989

Web Links:

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 PEC-ME-621/21 FLEXIBLE MANUFACTURING SYSTEMS (PEC-II)
B. Tech (Mechanical Engineering) VI Semester

No. of Credits: 3 Sessional: 25 Marks

L T P Total Theory: 75 Marks
3 0 0 3 Total: 100 Marks
Duration of Exam: 3 Hours

Pre- Requisite: CAD/CAM

Successive: Nil

Course Objectives:

The objective of this course is to understand the basic concepts of automation and its
mechanisms.

Course Outcomes: At the end of the course, the student shall be able to:

CO1- Understand the concept of automation and its mechanisms in manufacturing industries.

CO2- Apply group technology principles for cellular manufacturing.

CO3- Describe the flexible manufacturing systems.

CO4- Illustrate the technical features and programming methods of robots.

Course Contents:

Unit 1

Automation: Types of automation, reasons for automating, automation strategies, Detroit-

type automation: Automated flow lines, methods of work part transport, Transfer mechanisms,
buffer storage, automation for machining operations, Low cost automation. (8)

Unit 2

Automated Assembly Systems: Design for automated assembly, types of automated

assembly systems, part feeding devices, quantitative analysis of the delivery system operation,
analysis of a single-station assembly machine. (8)

Unit 3

Group Technology: Part families, parts classification and coding: Features of parts
classification and coding systems, Opitz parts classification and coding system. Production
flow analysis, Cellular manufacturing: composite part concept, types of machine cells and
layouts, grouping parts and machines by Rank order clustering, applications of group
technology. Single-minute exchange of die (SMED). (8)

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Unit 4

Flexible Manufacturing Systems: Introduction, FMS components, types of FMS, FMS work
stations. Material handling and storage system: Functions of the handling system, FMS layout
configurations. Material handling equipment. Computer control system, FMS applications and
benefits. (8)

Unit 5

Robotic Technology: Joints and links, common robot configurations, work volume, types of
robot control, accuracy and repeatability, other specifications, end effectors, sensors in
robotics, Robot applications. (6)

Unit 6

Robot Programming: Types of programming, lead through programming, motion

Programming, interlocks, advantages and disadvantages. Robot languages: Motion
programming, simulation and off-line programming, work cell control. (6)

Recommended/ Reference Books:

1. Automation, Production Systems and Computer Integrated Manufacturing-Groover M.P,
Prentice Hall of India.
2. CAD/CAM – Groover M.P, Zimmers E.W, Prentice Hall of India.
3. Approach to Computer Integrated Design and Manufacturing: Nanua Singh, JohnWiley and
Sons.
4. Production Management Systems: A CIM Perspective- Browne J, Harhen J,Shivnan J,
Addison Wesley.

Web Links:
S.No Address of web source Content
1 https://nptel.ac.in/courses/112/104/112104288/ Automation
2 https://nptel.ac.in/courses/112/104/112104288/ Automated Assembly Systems
3 https://nptel.ac.in/courses/112/104/112104289/ Group technology
4 https://nptel.ac.in/courses/112/104/112104289/ Flexible manufacturing system
5 https://nptel.ac.in/courses/112/101/112101098/ Robotics
6 https://nptel.ac.in/courses/112/105/112105249/ Robotics

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