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G-0623-0009 - SOLAR PCS - 1000 KW - Rev 00

The document provides details of a 1000 kW solar power conversion system, including the client, project location, supplier and major components. Key specifications of the system such as the model, ratings and drawings are listed.

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0% found this document useful (0 votes)
79 views19 pages

G-0623-0009 - SOLAR PCS - 1000 KW - Rev 00

The document provides details of a 1000 kW solar power conversion system, including the client, project location, supplier and major components. Key specifications of the system such as the model, ratings and drawings are listed.

Uploaded by

Lakshitha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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SOLAR PCS

CLIENT Sagasolar Power Pvt Ltd, 315, Vauxhall Street, Colombo 02

PROJECT Sagasolar Power Plant, Hambantota

END USER Sagasolar Power Pvt Ltd, 315, Vauxhall Street, Colombo 02

RATING 1000 kW

MODEL HIVERTER-NP201i

Work Order No G-0623-0009

P.O. No POSSP No - 003

REV. DATE DESCRIPTION

00 20.06.2023 FOR APPROVAL

Hitachi Hi-Rel Power Electronics Private Limited


www.hitachi-hirel.com

Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate,


Nr. Bol Village, Chharodi, Sanand – 382110, Gujarat, India.
Phone: +91-2717-678777 Fax: +91-2717-678700

Registered Office Address:


B-52, Corporate House, Judges Bungalow Road , Bodakdev, Ahmadabad - 380054, Gujarat – India .
Corporate Identity Number (CIN): U72200GJ1990PTC013246
Phone: +91-79-66046200 Fax: +91-79-66046201
0 1 2 3 4 5 6 7 8 9

DRAWING LIST

SR.NO. NOMENCLATURE PAGES


A A
01 GENERAL ARRANGMENT DIAGRAM 03
02 LEGENDS 01
03 SINGLE LINE DIAGRAM 01
04 CONNECTION DIAGRAM 04
05 LIST OF MAJOR COMPONENT 04
06 SPECIFICATION SHEET 01
B 07 LIST OF OPERATION ITEMS 01 B

08 LIST OF FAILURE DETECTIONS 02

C C

D D

E E

Hitachi Hi-Rel Power Electronics Private Limited INDEX


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009INDEX END 01
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9
NOTE

RECOMMENDED FRONT :- 1000mm


MINIMUM REAR :- 300mm
CLEARANCES SIDE :- 300mm
RECOMMENDED AMBIENT TEMP. : 50deg.C MAX
OPERATING
A MAX.HUMIDITY: 95% RH NON CONDENSING A
CONDITION
PAINT SHADE RAL 7035
PAINT THICKNESS Not less than 60µm

MATL. CRCA STEEL SHEET


FRONT DOOR 1.5 mm THK.
ACTP & DCIP GLAND PLATE 8mm THK. FIBER GLASS
*DEGREE OF PROTECTION IP 20
WEIGHT:2600kg

TOP VIEW
DC INPUT PANEL AC TERMINATION PANEL
B B

ACB

B 1 2 3 4

5 6
C C

L.H SIDE VIEW R.H SIDE VIEW


DETAIL B
FRONT VIEW
AIR FILTER

D DC I/P CABLE GLAND D


SIZE-700x335 8MM THK FIBER GLASS AC O/P CABLE GLAND
SIZE-740x540 8MM THK FIBER GLASS

20
SUITABLE FOR M18
545 545 545 545 218 595
113 20

540 130

113
127 D
350

22

350
700 D
32 NO. DESCRIPTION
100
DETAIL D
350

350
100 250
1 STOP OPERATION
106 200

80 2 START OPERATION
113

113

104.5 335
50

E 3 SYSTEM ABNORMAL RESET E


C C
20

20

4 FAILURE RESET
107.5 545 545 545 545 218 595 107.5

5 LCD DISPLAY
32

SECTION A-A 6 EMERGENCY STOP SWITCH


FOUNDATION 22
DETAIL C NOTE:- FOR MORE DETAIL FIND THE SHEET OF LIST OF OPERATION ITEMS

Hitachi Hi-Rel Power Electronics Private Limited GA


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009GA 2 1
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A A

B B

1904
C C

80
69
601

514

379

336
29.5
Ø18
D D

989 1000 989

SIDE VIEW FRONT VIEW SIDE VIEW

E E

Hitachi Hi-Rel Power Electronics Private Limited GA OF DC INPUT PANEL


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009DIGA 03 02
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A A

B B

2082
C C

AL BUSBAR
2 X 100 X 10 mm

100.4000

Ø18

66

530
D D

3
100

800 989

SIDE VIEW FRONT VIEW SIDE VIEW


E E

Hitachi Hi-Rel Power Electronics Private Limited GA OF ACB PANEL


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009AIGA END 03
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A A
LEGENDS
DESIGNATION DESCRIPTION
6C PRE-CHARGE CIRCUIT CONTACTOR

8A CONTROL POWER DISCONNECTING DEVICE

B B
42A,42B RUNNING OUTGOING CIRCUIT CONTACTOR

52M AC CIRCUIT BREAKER

72A,72B DC CIRCUIT BREAKER

88F FAN CONTACTOR

C SA32 DC SURGE PROTECTION DEVICE C

SA12 AC SURGE PROTECTION DEVICE

L12A,B L12A & L12B PARALLEL CHOKE

F1S-F2S POWER FUSE

C1A-E,C2A-E DC CAPACITOR
D D
HCT32,HCT11,HCT12 CURRENT SENSOR

FN1,FN2,FN3 COOLING FANS

C12-UA,C12-UB AC CAPACITOR

E E

Hitachi Hi-Rel Power Electronics Private Limited LEGENDS


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009LG END 01
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A SINGLE LINE DIAGRAM A

PCS

DC INPUT PANEL FN3


FOR ACB PANEL
FUSE
B F1 FOR INVERTER PANEL 1A B
1
FN1 FN2
F2 FUSE
2 88F 16A

Interconnection 25A
F3 Inverter
3 R13 6C 125A
Negative
F4 Ground L12A,B U
4 HCT32 HCT12 42A 1250A HCT11 52M
72A F1S-F2S
AC 400V
5 F5 V 3ph 3wire
1250A HCT 2500A
C ACB W C
F6 72B C12-UA
6 Fuse
C1A-E C12-UB
C2A-E SA12
F7 SA32 42B 1250A
7 1250A

F8
8
F9
9
CONTROL CIRCUIT
F1-F9 315A
1-9 DC INPUT TERMINAL AC TERMINATION
(FUSE ON POSITIVE SIDE ONLY) PANEL
D D

Control 8A
power circuit EXTERNAL
AC 230V
1-ph

MARK IS COMPONENT DESIGNATION


E E

Hitachi Hi-Rel Power Electronics Private Limited SLD


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009SLD END 01
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A A

B B

TB-111
CTS4UN
TB111 TB113 HRD 488
COMM.CARD
=

C C

230V,1PH,50Hz.

EXTERNAL
FOR SPARE

FOR CONTROL SUPPLY

RJ 45 FOR TCP / IP
RS-485 COMMUNICATION
400V,3PH,50Hz

INTERNAL
FOR FAN SUPPLY

D D

TB - 113 : TERMINAL DESIGNATION


TB - 111 : TERMINAL DESIGNATION

CTS4UN : TERMINAL TYPE


E E
NOTE : (1) 4 sqmm CU CABLE CAN BE CONNECTED
(2) EITHER TCP-IP OR RS-485 CAN BE USED AT A TIME.

Hitachi Hi-Rel Power Electronics Private Limited CONNECTION DIAGRAM PCS


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009CI 02 01
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A TWO ADJACENT TERMINALS A

TERMINAL SIZE. AL 60x06 mm

Ø18

B B

DC+ 1 2 3 4 5 6 7 8 9
1' 2' 3' 4' 5' 6' 7' 8' 9'
DC-

C * *
C
DC POSITIVE INPUT
CABLE & BUSBAR
FROM COMBINER BOXES

DC NEGATIVE INPUT
CABLE & BUSBAR
FROM COMBINER BOXES
D D

E E
CABLE SIZE : FOR 1-8 I/P 185 SQMM & FOR 9 th I/P 70 SQMM
CABLE CORE : 1 CORE
CABLE TYPE : AL.
NOTE : CABLE IS NOT IN HHPE'S SCOPE.

Hitachi Hi-Rel Power Electronics Private Limited CONNECTION DIAGRAM DC INPUT DETAIL
www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009DCI 03 02
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A A

AL 2 X 100 X 10 mm

Ø18

B B

CABLE CONNECTION ON TERMINAL


U - CABLE 1,2,3,4
U V W
V - CABLE 1,2,3,4

W - CABLE 1,2,3,4

C C
*
U V W

D D
TO GRID
MAIN SUPPLY

E CABLE SIZE : 240 SQMM E


CABLE CORE : 1 CORE
CABLE TYPE : CU.
NOTE 1:CABLE IS NOT IN HHPE'S SCOPE.
NOTE 2 : IF CU TYPE CABLE CONNECTED,THAN BI-METALIC REQUIRE WHICH IS IN HHPE'S SCOPE.

Hitachi Hi-Rel Power Electronics Private Limited CONNECTION DIAGRAM AC TERMINATION DETAIL
www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009ACI 04 03
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

148 x 100 x 15MM THK


A CU A

Ø8.5

B B

DC INPUT + SWICHGEAR INVERTER PANEL AC TERMINATION


PANEL PANEL

INTERNAL EARTH CONNECTION


COLOUR-:GREEN YELLOW
4 Sqmm CU
C 25X5 THK CU. 25X5 MM THK CU. C

HHPE SCOPE
D D
CUSTOMER SCOPE

E EXTERNAL EARTH CONNECTION E


ATLEAST 70 SQMM COPPER CABLE

Hitachi Hi-Rel Power Electronics Private Limited CONNECTION DIAGRAM PCS EARTH DIAGRAM
www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009ECI END 04
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A MASTER BILL OF MATERIAL A

S/N MATERIAL HEAD QTY REMARKS


1 1000 kW SOLAR PCS 02

SCOPE OF SUPPLY AS PER ABOVE


B B

C C

D D

NOTE:-The right to use any of the above components is part of design philosophy and design ownership of the company. Therefore the company reserves its right to select components of any make and
E enhance/modify the rating of the components. In all cases, performance of components and final product is guranted by the company. E

Hitachi Hi-Rel Power Electronics Private Limited LIST OF MAJOR COMPONENT


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009MCL 02 01
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

LIST OF THE MAJOR COMPONENTS USED FOR "SOLAR PCS"


A A
S/N DESIGNATION RATING CKT. REF. MAKE QTY

1 AC CAPACITOR 100 UF C12-UA,C12-UB ELECTRONICON / EPCOS 24


2 DC CAPACITOR 5600 UF 450V C1A-E,C2A-E (FOR 6 STACK) HITACHI / NICHICON / ALCON 60
3 COOLING FANS 400V AC 3PHASE FN1,FN2 EBMPAPST 2
4 COOLING FAN 230V AC 1PHASE FN3 NISHIKI / EQUIVALENT 1
5 POWER FUSES 1250A 550V F1S-2S(FOR 6 STACK) MERSEN / BUSSMAN 12
6 CONTROL FUSES 16A 550V F301,F13A,F13B,F13C BUSSMAN 4
7 CONTROL FUSE 30A 600V F301A BUSSMAN 1
B B
8 LCD(DISPLAY) DC24V POD1 IDEC / OMRON / EQUIVALENT 1
9 DC SPD 1000V SA32 DEHN / EQUIVALENT 1
10 IGBT 300A 1200V TRS1-6 FUJI ELECTRIC 36
11 OUTPUT CONTACTOR 1250A COIL 110VDC 3P 2NO 42A,42B SCHNEIDER 2
12 AC SPD 600V SA12 DEHN / EQUIVALENT 1
13 SWITCH MOTORIZED(DC I/P POLE SERIES) 1250A 4P 72A,72B TELERGON 2
14 PRE-CHARGE CIRCUIT CONTACTOR 125A 440V AC 6C SCHNEIDER 1
15 FAN CONTACTOR 25A 690V AC(AC-3) 88F SCHNEIDER 1
16 MAIN CONTROL CARD --- HRD 467 HHPE 1
C C
17 REVERSE POLARITY CARD --- HRD 490 HHPE 1
18 FEEDBACK CARD --- HRD 468 HHPE 1
19 CONTROL POWER SOURCE CARD --- HRD 465 1
HHPE
--- HRD 471 HHPE 1
20 EXTERNAL I/O CARD

21 GATE PULSE DISTRIBUTION CARD --- HRD 472 HHPE 2

22 SMPS FOR IGBT GATE DRIVER CARD --- HRD 633 HHPE 6

23 GATE DRIVER CARD --- HRD 643 & 649 (PER STACK 2) HHPE 12

24 KEYPAD CARD --- HRD 502 HHPE 1


D D
25 CURRENT FEEDBACK CARD --- HRD 554 HHPE 1

26 COMMUNICATION CARD --- HRD 488 HHPE 1


27 CHOKE 39UH 1123A L12A, L12B CSE / PHOENIX / EQUIVALENT 2
28 CURRENT SENSOR 1000A/4V HCT12U01,02,V01,02,W01,02 ELECTROHMS / EQUIVALENT 6
29 CURRENT SENSOR 2000A/4V HCT32,HCT11-W,HCT11-U ELECTROHMS / EQUIVALENT 3
30 MCB 16A 8A SCHNEIDER 1

E E

Note : The right to use any of the above components is part of design philosophy and design ownership of the company. Therefore the company reserves its right to select
components of any make and enhance/modify the rating of the components. In all cases,performance of components and final product is guranted by thecompany.

Hitachi Hi-Rel Power Electronics Private Limited MAJOR COMPONENT LIST


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009MCL1 03 02
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A A

DC INPUT DETAIL

S/N DESIGNATION RATING CKT. REF. MAKE QTY.


B 1 FUSE 315 A F1-F9 BUSSMAN 09 NOS B

2 I/P TERMINAL BUSBAR AL 60 X 06 mm TA-1(1-9),(1'-9') ----- 18 NOS

C AC OUTPUT DETAIL C

S/N DESIGNATION RATING CKT. REF. MAKE QTY.


1 O/P TERMINAL BUSBAR AL 2 X 100 X 10 mm U,V,W ----- 03 NOS
2 ACB 2500A ,3P , 50KA 52M SCHNEIDER 01 NO

D D

E NOTE:-The right to use any of the above components is part of design philosophy and design ownership of the company. Therefore the company reserves its right to select components of any make and E
enhance/modify the rating the components. In all cases, performance of components and final product is guranted by the company.

Hitachi Hi-Rel Power Electronics Private Limited MAJOR COMPONENT LIST


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009MCL2 04 03
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

A A

SPARE LIST

S/N DESIGNATION CKT. REF. MAKE QTY.

1 IGBT STACK ----- ----- 01 NO


B B

2 MAIN CONTROL CARD HRD 467 HHPE 01 NO

3 FEEDBACK CARD HRD 468 HHPE 01 NO


4 CONTROL SOURCE POWER CARD HRD 465 HHPE 01 NO

5 GATE PULSE DISTRIBUTION CARD HRD 472 HHPE 01 NO


C C

D D

NOTE:-The right to use any of the above components is part of design philosophy and design ownership of the company. Therefore the company reserves its right to select components of any make and
E enhance/modify the rating the components. In all cases, performance of components and final product is guranted by the company. E

Hitachi Hi-Rel Power Electronics Private Limited SPARE LIST


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009MCL3 END 04
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

1. Rating and Specification


A. Electrical Specification C .Applicable Standards

Item Specification Remark Standard Title Remark


Type HIVERTER-NP201i IEC:62109 Safety of power converters for use in photovoltaic power
A A
Rated capacity 1000 kW Defined in AC Circuit systems. 1. General Requirement. 2. Particular
AC- DC conversion system 3 Level High-Frequency PWM Inverter Requirements for inverters.
AC/DC isolation system No Isolation (Transformer Less Type) IEC 62116 Test procedure of islanding prevention measures for utility
-interconnected photovoltaic inverters.
AC Active/Reactive Power Control
Inverter control IEC61000 Electromagnetic compatibility:
based on AC Current Control
Rated AC Voltage, Tolerance AC 400 V, +/- 10 % (Continuous) IEC61672-1
Electroacoustics - Sound level meters
Maximum AC current AC 1520 A
Rated Frequency, Tolerance 50 Hz , +/- 5 % 50 Hz set at Factory IEC61683 Performance
Phases - Wires 3 phases - 3 wires IEC60068 Environmental
IEEE1547.1 Harmonics control
Output power factor 0.95 Lead to 0.95 lag Within Max.kVA Limit
B Current Harmonics ≤5 % At Rated AC Power *NOTE : Certificate Available for standard models only B
Rated DC Voltage DC 600 V
DC Voltage Range(MPPT Range) DC 600 ~ 900 V 2. General Specifications of Manufacturing of PCS
Maximum DC Current DC 2400 A A. Painting
Efficiency ( Estimated ) Maximum η =98.4 DC 600 V, AC 400 V, PF=1.0 Item Specification Remark
Switching Frequency 4 kHz End side cover RAL-7035
Control Power Source Supplied from AC Main Circuit(230V, 1φ, ) Supplied from AC Main Circuit Front & Rear cover RAL-7035
AUX
( for Main Use ) ( 160 W in Operation, <100 W for Standby ) (External through UPS) ----- -----
Power Color
Supply Supplied from AC Main Circuit Channel base Manufacturer's standard
Cooling Fan Power Supplied from AC Main Circuit(400V,3φ ,800W) Internal Parts/Unit
(Internal from PCS) Powder coating/G.I parts
Cooling System Forced Air Cooling External Not less than 60 μm
Paint Thickness
C Internal Manufacturer's standard C
Audible Noise < 80dB(A)
B. cubicle Structure
Item Specification Remark
Protection Class IP20

C. External Interface
Item Specification Remark
DC Main Circuit Aluminium Bar (60 x 06) each with 01 Hole In DCIP
B. Ambient Condition
AC Main Circuit Aluminium Bar (2 X 100 X 10) each with 06 Hole In ACTP
Item Specification Remark Control Circuit Terminal Block ( Ferrule Terminal )
Altitude Up to 1000m Control signal for monitoring of parameters RS-485 modbus / TCP-IP
D D
Operation -5 ~ 50 deg.C, No derating up to 50c°,1.5% D. Polarity Color, Symbol
Ambient de-rating per degree rise in
Temperature Storage -5 ~ 60 deg.C temperature from 50° C to 60° C. Item Color Symbol Remark
AC MAINS, 1st phase Red U Distinguished by
Relative humidity 15% ~ 95% Non condensation 3 phase - 3 wire 2nd phase Yellow V Color Band/
Installation Indoors Circuit 3rd phase Blue W Color Cap/
Color Tape/
P polarity Red P Paint or Stamp
DC Circuit at All Terminals
N polarity Black N of Main Circuit.

E E

Hitachi Hi-Rel Power Electronics Private Limited SPECIFICATION


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Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
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00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009SPECS END 01
REV. DATE DESCRIPRTION PREPRD. APPRD.
0 1 2 3 4 5 6 7 8 9

List of Operating Items for PCS


A Location Type of Switching Device (SW) Remote Operation A
Operating Item No. of Push Push Push Touch
No Outside Button Button Button Panel Communi
Switching Inside None Contact Remark
Device (Door) SW SW SW (LCD cation
(Green) (Red) (white) monitor)

In Operational position "LOCAL" of SW: Only


Local switching operation is possible.
1 Stop operation Hold the SW down for 2 seconds.
----- o o o o In Operational position "REMOTE" of SW: Only
remote switching operation is possible.
Remote operation: Operation at contact "COLSE"

In Operational position "LOCAL" of SW: Only


B Local switching operation is possible. B
2 Automatic ----- o o o o In Operational position "REMOTE" of SW: Only
operation remote switching operation is possible.
Remote operation: Stop at the contact "COLSE"
System abnormal reset
3 ----- o o o

4 Failure reset ----- o o o

5 Emergency stop ESW1 o o o

6 Settlement SW5 o o o For Settlement in case of the Setting Change

7 Spare SW6 o o For maintenance


C C
8 Spare SW7 o o Setup of normal - System
Switching of DIP SW-1 o
9 o
operating mode
10 Operating location DIP SW-2 o o Remote - Local

Abnormal detection
11 (None SW) o o
of external systems

o Schedule operation - Manual operation


Setting of - (LCD
12 Setup on a System setting screen
operating mode monitor) o o A control power source is effective after OFF - ON
D D
o
Setting of MPPT (LCD Use of MPPT - Non Use of MPPT
13 - o o
mode monitor) Setup on a System setting screen

o Variable control of power factor - Power


14 Setting of power - (LCD factor uniformity Setup on a System
factor mode monitor) o o
setting screen
The optimal power factor - specific power factor
Setting of control o limiter - Constant specific power factor
15 mode for (LCD Setup on a System setting screen
- o o
power factor monitor) The Setting is effective at variable control of
power factor

E E

Hitachi Hi-Rel Power Electronics Private Limited OPERATION ITEMS


www.hitachi-hirel.com ALL DIMENSIONSARE IN MM
Survey No. 3 & 4, Sanand GIDC - II, Industrial Estate SYSTEM: DRG. NO. NEXT SHEET SHEET
Nr. Bol Village, Chharodi, Sanand - 382110, Gujarat, India.
00 19.06.23 FOR APPROVAL HTS RNS Phone: +91-2717-678777 Fax: +91-2717-678700 SOLAR G06230009LOI END 01
REV. DATE DESCRIPRTION PREPRD. APPRD.
1

List of Failure Detection Items for PCS


Protection Sequence
System Heavy Light (CB Off, Interconnective
Fault Name Fault Detection Level Remarks
Abnormal Failure Failure inverter GB)
42A, B Inverter 72
Detection voltage settling range: OFF,10 ~15% by
● AC overvoltage 0.1[%]*step, Detection time settling range : 0.5~2.0 sec by 2 1 2
0.1[sec] step.
Detection voltage settling range: OFF,10 ~15% by
● AC undervoltage 0.1[%]*step, Detection time settling range : 0.5~2.0 sec by 2 1 2
0.1[sec] step.
Detection voltage settling range: OFF, 50.2~55, 60.3~66[Hz] by
2 1 2
● Frequency high 0.1[%]*step
Detection time settling range: 0.5~2.0[sec] by 0.1[sec] step. 2 1 2
Detection voltage settling range: OFF,
2 1 2
● Frequency low 45~49.7Hz,54~59.8[Hz] by 0.1[%] *step.
Detection time settling range: 0.5~2.0[sec] by 0.1[sec] step. 2 1 2
● AC overcurrent AC overcurrent (Above 150% of the rated output current) 4 3 4
● DC overvoltage Above 1000V of DC voltage o o o
● DC undervoltage Less than 95% of minimum DC voltage o o o

● DC overcurrent Overcurrent of DC input 1 (Above 140% of the rated output current) 4 3 4

● Overcurrent 1 of Inverter 105 % of the rated output current (For 1 minute continuously)
● Overcurrent 2 of Inverter Above 110% of the rated output current o o o
105 % of the rated output current (For 10
● Overcurrent 3 of Inverter o o o
Minute continuously)
Above 115 % of the rated output current (For 1
● Overcurrent 4 of Inverter o o o
Second continuously)
● Keypad Card Comm fail Remove TX OF CN1-HRD502

● RLY I/O Card Comm Fail Remove TX OF CN1-HRD471

● DC earth fault Detection DC earth fault current. o o o


1. Though switch ”42A,B” was operated ON, it does not do ON.
● AC CB ON failure o o o
2. Switch “42A” is operated OFF during WAIT/OPERATION

● DC CB ON failure Remove C1 Terminal of 72A or 72B and Press Run Push Button o o o
● 24V operation power failure 24V power source (P24C) for operation fall by About 20V. o o o
● DC 100V failure Abnormal of DC 110V power source o o o

● Temperature failure of fin for IGBT Above 100°C (IGBT fin). (For 1 minute continuously) o o o

● Inverter fuse failure Blowout of a fuse of inverter assembly for system interconnection o o o
PREPARED BY: RNS
DRG No: HH2EA00309 Hitachi Hi-Rel Power Electronics Private Limited CHECKED BY: CDP
Rev: 04 Gujarat, INDIA APPROVED BY: RNP
2

List of Failure Detection Items for PCS


Protection Sequence
System Heavy Light (CB Off, Interconnective
Fault Name Fault Detection Level Remarks
Abnormal Failure Failure inverter GB)
42A, B Inverter 72
● Precharge failure Though initial charge was operated, DC voltage does not establish o

● 6C OFF failure Though switch ”6C” was operated OFF, it does not do OFF

● AC CB OFF failure Though switch ”42A,B” was operated OFF, it does not do OFF.

● DC CB OFF failure Though switch ”72” was operated OFF, it does not do OFF.

● Emergency stop Emergency stop sw was pushed. o o o


trip after 3 times occurance of DC
● DC Unbalance Unbalance DC at Positive to middle and negative to middle phase o o o
Unbalance
● System OT Trip Over temperature of system o o o
● DC Reverse Polarity Reverse voltage at DC input connection o o o
● Detection of isolated operation Passive detection method : Phase jump detection 2 1 2
● DC output detection Detection of DC output o o o
Legends: o CB OFF, Inverter for System Interconnection GB ( 1 ) GB → Automatic reboot in case of less than 1 second return ( 2 ) “OFF” in case of more than 1 second continuously
( 3 ) GB → Automatic reboot GB continuance in case of failure more than 5 times. ( 4 ) OFF” in case of failure more than 5 times
Note : Real Time site values indicated in this sheet for protection & faults. Factory tests shall be conducted as per approved Test Report.
List of Failure Detection Items for PCS shown by simulation only.

PREPARED BY: RNS


DRG No: HH2EA00309 Hitachi Hi-Rel Power Electronics Private Limited CHECKED BY: CDP
Rev: 04 Gujarat, INDIA APPROVED BY: RNP

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