EPC REVITALIZATION PROJECT

OF RCC RU VI BALONGAN
VENDOR DOCUMENT PT. GAMAKO
INSTALLATION AND MAINTENANCE
INSTRUCTIONS
REV.NO. 1 PAGE 1 of 2
NO.

VENDOR DOCUMENT PT. GAMAKO

INSTALLATION AND MAINTENANCE INSTRUCTIONS

OWNER : PT. PERTAMINA (Persero)

PROJECT : EPC REVITALIZATION PROJECT OF RCC RU VI

BALONGAN

LOCATION : BALONGAN, JAWA BARAT

TEN 23-OCT-2021

CONTRACTOR : CONSORTIUM OF ETI, YUHANTECH, PBAS

DOCUMENT NO. : U2004-015-JPX-JP03-T3502

1 06 Oct 21 Issue for Approval VC GN

0 26 Aug 21 Issue for Review VC GN

DESCRIPTION CHECKED APPROVED APPROVED

REV. DATE PREPARED
BY BY BY OWNER
BY
 EPC REVITALIZATION PROJECT
OF RCC RU VI BALONGAN
VENDOR DOCUMENT PT. GAMAKO
INSTALLATIONS AND MAINTENACE INSTRUCTIONS

REV.NO. 1 PAGE 2 of 2
NO.

REVISION HISTORICAL SHEET

REV. DATE DETAIL DESCRIPTION REVISED BY

 IMP120-18

120 Series
Explosion-Proof Pressure and
Differential Pressure Switches
UNITED ELECTRIC
CONTROLS
Types
J120, J120K, H121, H121K, H122, H122K Installation and Maintenance
SIL2
Certified
Instructions
Please read all instructional literature carefully and thoroughly before starting. Refer to the final page for the listing of Recommended
Practices, Liabilities and Warranties. For functional safety applications, please refer to the safety manual which can be downloaded
from www.ueonline.com
GENERAL may be occasionally subjected, which causes no permanent damage
(e.g., start-up testing). The unit may require re-gapping. (See Part
Misuse of this device may cause explosion and II- Adjustments)
personal injury. These instructions must be
thoroughly read and understood before device is **Over Range Pressure: The maximum pressure to which a pressure
installed. sensor may be continuously subjected without causing damage and
maintaining set point repeatability.
This device is suitable for use in Class I, Division 1,
Groups B, C and D; Class II, Division 1, Groups E, f and ***Working Pressure Range The pressure range within which two
G; class III; or non-hazardous locations only. opposing sensors can be safely operated and still maintain set point
enclosure type 4x, 7 & 9. repeatability.
The device has been certified in accordance with the This device does not have any field replaceable
applicable requirements of the following standards: parts. Any substitution of components may impair
• IEC 60079-0, 6th edition, Revision Date 2013/12 suitability for Class I, Division 1.
• IEC 60079-1, 7th Edition, Revision Date 2014/06
• IEC 60079-31, 2nd Edition, Issue Date 2013/11 The 120 Series pressure and differential pressure switches are
• EN 60079-0:2012+A11:2013 actuated when a bellows, diaphragm or piston sensor responds to
• EN 60079-1:2014 a pressure change. This response at a pre-determined set point(s)
• EN 60079-31:2014 actuates a SPDT, DPDT or dual SPDT snap-acting microswitch(es),
which convert the pressure signal into an electrical signal. Control
This device is atex certified for equipment category set point(s) may be varied by turning the internal adjustment hex
2. Suitable for appropriate use in gas zone 1 & dust (J120 & J120K models) or the external knob and pointer(s) (H121,
zone 21 applications. H121K, H122, & H122K models, see picture above) according to the
procedures outlined. (See Part II - Adjustments)
DEMKO 09 ATEX 0815573X
0539 IECEx UL 03.0001X Please refer to the product technical brochure for product
II 2 G Ex db IIC T6 Gb specifications. Product technical brochures may be found at
II 2 D Ex tb IIIC T85°C Db IP66 www.ueonline.com.
-40°C ≤ Tamb. ≤ + 75°C
UE declarations and third party issued certifications are available for
Before Installing, check the sensor model selected download at www.ueonline.com/prod_approval.
for compatibility to the process media in contact
with the sensor and wetted parts. Date code format on nameplate is “YYWW” for year and week.

To prevent ignition of hazardous atmospheres, Part I -Installation

disconnect supply circuits before opening. keep Tools Needed–Screwdriver/Adjustable Wrench to 1-1/2”
cover tight while circuits are energized. MOUNTING
PROOF PRESSURE* LIMITS STATED IN THE LITERATURE to prevent electrostatic discharge, wipe down cover
AND ON NAMEPLATE MUSt never be exceeded, even by and enclosure of any dust build up before removing
surges in The system. Occasional operation of device cover.
up to maximum pressure is acceptable (e.g., start-up, testing).
continuous operation should not exceed the designated Install device where shock, vibration and
over range pressure** or working pressure range***. temperature fluctuations are minimal. do not mount
device in ambient temperatures that exceed the
*Proof Pressure: The maximum pressure to which a pressure sensor limits on the nameplate for the appropriate area
IMP120-18
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 mount device to prevent moisture from entering Differential Pressure Types J120K, H121K, H122K
the enclosure. it is imperative to use properly rated Opposed Sensor Models 36-39, (S)147(B)-(S)157(B), 367
explosion-proof sealing fittings for electrical wire “Opposed sensor” differential pressure switches should be mounted
entry. with their pressure connection in the horizontal position (See Figure
to prevent ignition of hazardous atmospheres, seal 2). This will properly orient the 1/4” NPT venting conduit at the
conduit runs within 18 inches of enclosure bottom of the middle compartment (standardly supplied with plastic
plug).
type j120 is provided with two 3/4” npt electrical
conduit openings, either of which or both can be
used during installation. a 3/4” explosion-proof
plug* is provided for properly plugging the unused conduit
opening. the explosion proof plug must be properly
installed.
*Plug is approved explosion-proof with the device as a full assembly and
does not carry individual markings.
the connection of the device shall be made by cable
entries or a stopping box suitable for the conditions
of use and correctly installed, and certified by type
of explosion protection - flameproof enclosure ‘d’.
always hold a wrench on the pressure housing hex
when mounting the device. do not tighten by turning Figure 2
the enclosure as this will damage sensor and weaken Opposed Sensor Models
solder and welded joints.
vertical mounting (pressure connection facing down,
see figure 1A) is recommended; however device can
be mounted in any orientation with adherence to WIRING
previous warnings and exceptions below.
disconnect all supply circuits before wiring device.
wire device in accordance with local and national
electrical codes. maximum recommended wire size is
14 awg and recommended tightening torque for field wiring
terminals is 7 to 17 in-lbs
Electrical ratings stated in literature and on name-
plate must not be exceeded—overload on a switch
can cause failure on the first cycle.

Figure 1A: Figure 1B field wiring must be rated 90°C minimum. for ambient
H121, H121K, H122, H122K J120, J120K temperatures below -10°C, use suitable field wiring.
Mount device vertically (pressure connection facing down, see Figure
1A) or horizontally (see Figure 1B). Device may be surface mounted via The external Grounding terminal is not to be used
the four 1/4” screw holes on the enclosure or mounting bracket. It can as the primary equipment grounding terminal. The
also be mounted directly to a rigid pipe using the pressure connection. internal grounding terminal shall be used as the
primary equipment grounding means and the external
Type J120, J120K Models 520-525, 530-535 grounding terminal is only for a supplemental (secondary)
It is recommended that models 520-525 and 530-535 be mounted grounding connection where local authorities permit or
vertically (pressure connection facing down, see figure 1A). If require such a connection.
horizontal mounting (see figure 1B) or vertical mounting (pressure
connection facing up) is required, set-point may shift (particularly To prevent seizure of enclosure cover, DO NOT
models 523, 533) and set-point adjustment is recommended. Consult remove lubricant. Threads should also be free of
factory for additional information dirt, etc.
Remove cover and wire device (See Figure 3). Wire directly to the
terminal block. An internal grounding terminal is located near the
right-hand conduit opening. Replace cover and hand tighten to fully
engage cover O-ring.

IMP120-18
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 TYPES H121, J120, H121K, J120K, OPTION 1180 TYPES H122, H122K, H122P Type J120K Models 36-39,147-S157B, & 367 (See Figure 4B)
SPDT 2SPDT
Remove front cover and gasket from sensor assembly located
below enclosure by unscrewing 4 phillips screws. Loosen phillips
screw adjustment lock. Adjust set point by turning 5/8” hex
ORN YEL RED
adjustment screw clockwise to increase setting or counterclockwise to
N.C.
N.O.
COM. N.C.
N.O.
COM. decrease setting. Secure adjustment screw by tightening adjustment
N.C.
N.O. COM.
lock.

Plunger
Types H121, H121K
BLK VLT BLU Adjust set point by turning external knob and pointer to desired
OPTION 1010, 1190, 1195 - TYPE J120 NOTE
REVERSE setting on scale.
DPDT WIRING OF
LOW SWITCH
RED Types H122, H122K
Individual microswitches may be set together or separately by up to
YEL.
ORN.

100% of range. The front (Low) microswitch should never be set

N.O.1 Use 90°C copper higher than the rear (High) microswitch. Turning external knobs will
increase or decrease each switch setting independently.
N.C.1 COM. 1

N.C.2
N.O.2
COM. 2 conductors only.
Recommended
tightening torque for
field wiring terminals
Device with Options
Plunger
is 7-17 in-lbs. Types with Adjustable Deadband Switch (Select Models & Option
1519)
Figure 3 Models 15622, 15834-15839, 15875 and types with option code 1519
incorporate a snap switch with integral adjustment wheel (see figure 5).
Part II - Adjustments Turning this wheel increases or decreases the pressure rise setting. The fall
Tools Needed setting remains constant. To use the adjustable deadband switch:
Screwdriver 1. Determine set point and deadband values. For example, a rising set
5/8” Open End Wrench point of 20 psi with a deadband value of 6 psi.
5/64” Allen Wrench 2. Set the falling set point at desired deadband value (determined by
subtracting the deadband value from the desired set point) using the
After completing adjustments on type H121 and standard adjustment screw as outlined above. Using the example from
H122, be sure to re-install adjustment cover. Do step 1, 20 - 6 = 14, so you would set the fall set point at 14 psi. This is
not over tighten cover screws. your constant.
3. Set your deadband by turning the adjustment wheel clockwise to increase
For set point adjustment and re-gapping (if necessary), connect or counter clockwise to decrease the setting. Using the example from
device to a calibrated pressure source. step 1, turn the wheel clockwise or counter clockwise until 20 psi is
achieved. This is your set point.
Types J120 (All) and J120K Models 455-559 (See Figure 4A)
Remove cover. Loosen phillips screw adjustment lock. Adjust set point Consult UE for additional information.
by turning 5/8” hex adjustment screw clockwise to increase setting,
or counterclockwise to decrease setting. Secure adjustment screw by
tightening adjustment lock.
J120K: Opposed Sensor, Option 1519 & Select Models
Models 36-39, 147-157, S147B,
S157B, 367

Figure 4A Figure 4B
Deadband adjustment wheel
FIGURE 5
DO NOT TURN

IMP120-18
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 Option M210 Indicator for Differential Pressure Controls, Models 183-189, 190-194, 483-489, 490-494,565-567
Span Adjustment Turn hex clockwise 1 flat from this point. This will provide a 4-7 mil
(See Figure 6). To adjust indication for maximum accuracy at any gap.
desired set point, follow steps 1 thru 3 listed below:
1. Remove front window and gasket (four screws) to gain access CONTACT FACTORY FOR ASSISTANCE WITH MODELS
to span adjustment. NOT SHOWN ABOVE.
2. Connect device to calibrated gauge and set required differential Re-Gapping Procedure for J120/J120K
pressure.
3. Using a screwdriver, slowly turn the span adjustment to obtain
required indication. Remount the front gasket and window.

NOTE: Spanning adjustment will not affect the mid-range indication.

The adjustment is factory calibrated and sealed to indicate tampering.
DO not force span adjustment, since permanent
deformation of the linkage mechanism may result.
Figure 7

Option M210
zone hazardous locations flameproof gap and joint
details

120’s
Activation Plunger to adjustment screw hole gap joints: 1.140in/28.96mm
min length by 0.0039in/0.099mm max annular gap
Figure 6 Plunger Guide to enclosure through threaded joints: minimum 8 ½ fully
engaged threads
RE-GAPPING PROCEDURE Cover to enclosure through threaded joints: minimum 7 ½ fully engaged
Tools Needed threads
5/8” Open End Wrench
3/16” Open End Wrench (2)
121’s & 122’s
gapping is factory-set and critical to the function
of the switch. this procedure should only be Activation Plunger to enclosure through hole gap joints: 1.000in/25.40mm
performed if the plunger has accidentally been min length by 0.0030in/0.076mm max annular gap
adjusted.
Adjustment shaft to shaft through hole gap joints: 1.050in/26.67mm min.
1. Loosen adjustment lock. length by 0.0035in/0.089mm max. annular gap
2. Turn 5/8” hex adjustment screw clockwise to approximately
midrange. This puts a load on the sensor and exposes the Cover to enclosure through threaded joints: minimum 7 ½ fully engaged
plunger flats. (See Figure 7). threads
3. Using a 3/16” wrench on the plunger flats and a 3/16” wrench on
the plunger hex screw, turn hex counter-clockwise from plunger
until micro-switch actuates. If microswitch has already actuated,
turn plunger hex screw clockwise until microswitch deactuates.
4. Continue per following instructions, depending on model.
Models 171-174, 521-525, 531-535, and 540-548
Turn hex clockwise an additional 1-1/2 flats from this point. This will
provide a 5-9 mil gap.
Models 680, 701-705, 356-376, 612, 616, 270, 274
Turn hex clockwise 3 flats from this point (approximately 1/2 turn).
This will provide a 14-16 mil gap.

IMP120-18
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 Types J120, J120K
Dimensions Models
Dimension A
Inches mm NPT
(Dimensional drawings for all models may be found at www.ueonline.com)
Pressure
Internal Set Point Adjustment 126-164 7.25 184.2 1/4
Types J120, J120K S126B-S164B 7.63 193.8 1/2
171-174 8.72 221.5 1/2
183-186, 483-486 8.41 213.6 1/2
188-189, 488-489 7.47 189.7 1/2
190-194, 490-494 7.44 189.0 1/2
270-274 8.13 206.5 1/4
358-376 8.09 205.5 1/4
450, 452 8.81 223.8 1/4
451, 453, 454 8.06 204.7 1/4
520-525 9.25 235.0 1/2
530-535 8.84 224.5 1/2
550, 552 8.81 223.8 1/4
551, 553-555 8.34 211.8 1/4
565-567 7.53 191.3 1-1/2” Sanitary
612, 616 7.88 200.2 1/4
680 8.13 206.5 1/4
701-705, 15622,
7.44 189.0 1/4
15834-15839
Differential Pressure
36-39, 147-157, 367 7.59 192.8 1/4
External Set Point Adjustment S147B-S157B 7.59 192.8 1/2
Types H121, H122, H121K, H122K 455-457, 559 8.44 214.4 1/4
540-543 9.34 237.2 1/8
544-548 9.41 239.0 1/8

Types H121, H122, H121K, H122K

Dimension A
Models Inches mm NPT
Pressure
126-164 8.09 205.5 1/4
S126B-S164B 8.50 215.9 1/2
270-274 7.88 200.2 1/4
358-376 7.81 198.4 1/4
450, 452 9.69 246.1 1/4
453, 454 8.94 227.1 1/4
550, 552 9.75 247.7 1/4
553-555 9.31 236.5 1/4
612, 614, 15875 8.75 222.3 1/4
701-705 8.31 211.1 1/4
Differential Pressure
147-157 8.44 214.4 1/4
S147B-S157B 8.44 214.4 1/2
456-457, 559 9.31 236.5 1/4

Surface Mounting Hardware Kit Pressure

Part No. 6361-704 & Option M449

Models 126-164 Models S126B-S164B

Models 171-174 Models 183-186, Models 188-194,

483-486 488-494

IMP120-18
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Pressure - continued
RECOMMENDED PRACTICES AND WARNINGS
United Electric Controls Company recommends careful consideration
of the following factors when specifying and installing UE pressure and
temperature units. Before installing a unit, the Installation and Maintenance
instructions provided with unit must be read and understood.
• To avoid damaging unit, proof pressure and maximum temperature limits
stated in literature and on nameplates must never be exceeded, even by
surges in the system. Operation of the unit up to maximum pressure or
Models 565-567 temperature is acceptable on a limited basis (e.g., start-up, testing) but
continuous operation must be restricted to the designated adjustable range.
Excessive cycling at maximum pressure or temperature limits could reduce
sensor life.
• A back-up unit is necessary for applications where damage to a primary
unit could endanger life, limb or property. A high or low limit switch is
necessary for applications where a dangerous runaway condition could
result.
• The adjustable range must be selected so that incorrect, inadvertent or
malicious setting at any range point cannot result in an unsafe system
condition.
• Install unit where shock, vibration and ambient temperature fluctuations
J120 Models H121/H122 Models Models 450-454, will not damage unit or affect operation. Orient unit so that moisture does
270-376, 680 270-376 550-555 not enter the enclosure via the electrical connection. When appropriate,
this entry point should be sealed to prevent moisture entry.
• Unit must not be altered or modified after shipment. Consult UE if
modification is necessary.
• Monitor operation to observe warning signs of possible damage to unit,
such as drift in set point or faulty display. Check unit immediately.
• Preventative maintenance and periodic testing is necessary for critical
applications where damage could endanger property or personnel.
• For all applications, a factory set unit should be tested before use.
• Electrical ratings stated in literature and on nameplate must not be
exceeded. Overload on a switch can cause damage, even on the first cycle.
Wire unit according to local and national electrical codes, using wire size
Models 520-525 Models 530-535 Models 612-616, 701-705,
recommended in installation sheet.
15622, 15834-15839, 15875 • Do not mount unit in ambient temp. exceeding published limits.

LIMITED WARRANTY
Differential Pressure
Seller warrants that the product hereby purchased is, upon delivery, free from
defects in material and workmanship and that any such product which is found
to be defective in such workmanship or material will be repaired or replaced by
Seller (Ex-works, Factory, Watertown, Massachusetts. INCOTERMS); provided,
however, that this warranty applies only to equipment found to be so defective
within a period of 24 months from the date of manufacture by the Seller. Seller
shall not be obligated under this warranty for alleged defects which examination
discloses are due to tampering, misuse, neglect, improper storage, and in
any case where products are disassembled by anyone other than authorized
Seller’s representatives. EXCEPT FOR THE LIMITED WARRANTY OF REPAIR
AND REPLACEMENT STATED ABOVE, SELLER DISCLAIMS ALL WARRANTIES
Models 540-543 Models 544-548 WHATSOEVER WITH RESPECT TO THE PRODUCT, INCLUDING ALL IMPLIED
WARRANTIES OF MERCHANTABILIT Y OR FITNESS FOR ANY PARTICULAR
PURPOSE.
Limitation OF Seller’s Liability
Seller’s liability to Buyer for any loss or claim, including liability incurred in
connection with (i) breach of any warranty whatsoever, expressed or implied,
(ii) a breach of contract, (iii) a negligent act or acts (or negligent failure to
act) committed by Seller, or (iv) an act for which strict liability will be inputted
to seller, is limited to the “limited warranty” of repair and/or replacement as
so stated in our warranty of product. In no event shall the Seller be liable for
J120K Models 367 Models 455-457, 559 any special, indirect, consequential or other damages of a like general nature,
including, without limitation, loss of profits or production, or loss or expenses of
any nature incurred by the buyer or any third party.
UE specifications subject to change without notice.

J120K Models 36-39

180 Dexter Avenue, P.O. Box 9143

Watertown, MA 02471-9143 USA
Telephone: 617 926-1000 Fax: 617 926-2568
Models 147 & 157 Models S147B & S157B http://www.ueonline.com
CP121110K
IMP120-18
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