Ewm 2022 Whats New v1 Final Version
Ewm 2022 Whats New v1 Final Version
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Unified Package Builder in Additional Dynamic Staging / Change PSA in MES Segmentation
EWM Processes Driven Staging
Enhancements to Two-Step-Picking
Quality Management Enhancements
Work-In-Process Handling
Customer Stock
Customer-Defined Packing and Picking
Automatic Warehouse Task Creation to More Automotive investments
Advanced Shipping & Receiving Updates next PSA (JIT Calls in Inbound; GTL scan)
Field Logistics Cross Docking
Scope
• Use the UPB to automatically pack
unpacked delivery items:
• In the Fiori App “Change Inbound
Using the Unified Package Deliveries”
Builder in Additional EWM
• and in the RF transactions for
Processes
“Unloading” and “Receiving of
Handling Units”
Scope
• Successor of VL10HU – package-based
shipping from production
• Seamless integration from production for
package-based shipping
Customer-Defined Packing
and Picking
Inbound Process
Purchase LE Inbound
Order Delivery
Automatic
Trigger HU Packaging Packaging
packing during
creation material material Pack proposal
delivery
manually proposal in RF proposal in RF
creation
EWM IMG Activity Define Document Types for Inbound Delivery Process
EWM IMG → Goods Receipt Process → Inbound Delivery → Define Document Types for Inbound Delivery
Process
Motivation
• In automotive, packaging of finished goods according to customer
requirements is very common
• Customer specific packaging was not possible in standard
• Protection of HUs against changes was missing
Scope
Creation of plan HUs using the Unified Package Builder (UPB)
• Synchronous GR posting of HUs including UPB information and sales
document reference
• Status management for HUs to prohibit changes
• Usage of UPB information in outbound deliveries to be used for picking
• Picking of HUs according to customer requirements
• New indicator in SD scheduling to activate the new process
Scope
• Support QM processes when using synchronous goods
receipts from external and manufacturing (MIGO and PP
Quality Inspections for transactions)
Synchronous Goods • Support inspection lot summary, skip lots and
Receipt Postings cancellations
Scope
• Capture existence of external
certificate during EWM goods receipt
to ensure compliance
• Have information in LE and EWM
inbound delivery whether a certificate
Quality Certificates for shall be captured
Goods Receipts
• Pass certificate existence via inbound
delivery to SAP ERP QM inspection lot
Supported transactions
Motivation
Manufacturing Transaction Description
Process
• Support QM processes when using synchronous goods
receipts
Repetitive (PP-REM) MFBF Backflushing in Repetitive Mfg.
• Massive simplification compared to inbound delivery
related processes Repetitive (PP-REM)
MFHU Goods Receipt of HUs
• Support customers with strong QM requirements
Enter Production Order
Discrete (PP-SFC) CO15
Confirmation
Scope Single Screen Entry of
Discrete CO11N
Confirmations
• Receipt from external and manufacturing, support MIGO
Process Order Confirmations
and PP transactions Process (PP-PI) CORK
(Total)
• Inspection lot summary Single Screen Entry of
Process Man. (PP-PI) COR6N
Confirmations
• Skip-lots
Goods Receipt for Handling
Process Man. (PP-PI) COWBHUWE
• Cancellations shall reduce lot quantities Units
Universal
MIGO Goods Movement
(REM/SFC/PI)
Prerequisites
• Inspection lot is mandatory
• Enhanced certificate processing is mandatory
• Record certificate receipt via apps:
• Apps to record certificate receipt (QC51 – QC55)
• Usage decision (QA11)
• At goods receipt posting NOT supported
Deployment Options
Scope
• Skip quality inspection according to quality level and post goods directly to
unrestricted use stock
Skip Lot Enhancement • Putaway warehouse task creation directly to final storage bin for skipped stock
(Decentral EWM) • New for decentral EWM on SAP S/4HANA
Motivation
• Before 2022: summary of complete inbound
delivery into one inspection lot in case of
multiple items with same material/batch
• With 2022: switch to have one inspection lot
per delivery item (EWM IMG Activity Define and
Inspection Lot Summary Activate Warehouse-Dependent IOTs)
per Delivery Item
Before 2022:
• Skip lot in ECC requires to have an automatic usage decision to be
posted to free available stock in EWM managed storage location
• Challenge: automatic usage decision only after putaway WT creation in
process-oriented storage control → skipped lot is putaway to quality area
With 2022:
• Business event linkage for skipped lot (see BO BUS2045 event
SKIPPED)
• QIE inspection document is registered to skip event and will immediately
trigger follow-up action e.g. post to free-available stock
• Posting change happens before putaway warehouse task creation
therefore stock for skipped stock is putaway to final storage bin
Prerequisite:
• SAP note 2810763
• Available for ECC 6.0 EhP 6 and higher
• Available in SAP S/4HANA
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Advanced Shipping & Receiving Topics
Motivation
• Handle customer returns with different
follow-up actions
• Receive returns directly into a
warehouse managed storage location
Process Customer Returns
in ASR
Motivation
• Start warehouse execution based on a given
transportation plan
• Integration to SAP Transportation
Management with order-based planning
Advanced Shipping & • Support ASR deliveries with EWM managed
Receiving – Order Based storage locations
Planning
Value Proposition:
• Start warehouse execution
based on a given
transportation plan
Capabilities:
• Integration to SAP
Transportation Management
with order-based planning
• Support ASR deliveries with
EWM managed storage
locations
App Manage Freight Orders
Value Proposition:
• Display and search by freight
order reference for outbound
deliveries
Dynamic Staging
Production Line 2
Idle
Actual Staging
Production Line 3
Available
Staging Process
• Create Manufacturing Order in S/4 HANA
• Create Production Material Request in S/4 EWM (PSA 1 and PSA Bin 1 is determined)
• Before staging is planned, MES replans the manufacturing operations to a different production
resource (or work center)
• MES creates a staging request to new PSA and EWM creates a warehouse request to new PSA bin
(PSA 2 and PSA Bin 2 are determined)
• EWM confirmed staging to new PSA and send out stock change notification to MES
• MES synchronizes PSA stock
Consumption Process
• MES consumes stock from PSA 2 and triggers EWM to post consumption of stock from PSA Bin 2
• EWM sends out stock change notification to MES
Replanning by MES
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Warehouse Request Item
DMC-Integration: Dynamic Staging
PSA Change During Staging Request Creation
SAP S/4HANA MES SAP EWM
The manufacturing order is Production Material Request
The order is created.
created and released. Staging Method/PSA1 is sent
back,
Trigger Staging.
The order is updated.
7. DMC creates/updates
inventory.
Master Data
• Material type for WIP product
Receiving Process
• Create inbound delivery for WIP stock
• Determine WIP product number during ID creation
• Store WIP number on WIP stock
• Synchronize receiving status to MES
• No goods movement posted to S/4 Inventory Management
Staging Process
• Create warehouse request for WIP staging
• Determine WIP product during warehouse request creation
• Send out stock change notification to MES upon staging is confirmed to PSA
6. Create Receiving
Request
4. EWM Receives
1. Before start SFC at Request from MES and
operation Create Warehouse
Request
• Posting Change
• Quality Inspection
• Physical Inventory
Motivation:
Scope:
• Receive semifinished product into EWM managed storage location amd move directly
to the PSA of the next production line
• Field „target PSA“ of production version is used to determine the destination bin during
automatic WT creation
Prerequisite:
Scope
• Flexible decision on two-step relevance
Scope
• Separate stock based on attributes
• Segment customer demand based on attributes
• Define the optimal matching logic between them
• Overview of requirement and stock segment in EWM
Segmentation documents
• Consider segmentation strategies during picking in EWM
Motivation
• More flexible decision is needed for two-step relevance of items
• Accelerate processing and completion of two-step picking
Scope
• Decide two-step relevance on picking situation for wave items
• Enable wave simulation for withdrawal step
• More flexibility and acceleration in release of two-step waves:
• Enable parallelization of warehouse task creation for withdrawal
• Release direct picks together with withdrawal step for two-step items
• Accelerate creation of allocation WT for completely withdrawn items
Deployments
Decentral and Embedded EWM in SAP S/4HANA 2022
Before 2022:
With 2022:
New Features:
Trigger posibility at several points in
▪ Manual optimization
time
▪ …and manual reset
• Manually anytime
• At wave simulation
• At wave release
Configuration on
• Warehouse number
• Wave template
• Wave
Supported Processes
• General Inbound Process
• General Outbound Process
• Planned Returns with ARM
• Unplanned Returns with ARM (Decentral EWM)
• Synchronous Goods Movements
• Cross-Docking
• Physical Inventory
• Stock Data Transfer
• …
Scope
• Requirement Segment and Stock Segment fields are added to the following apps:
• Maintain Inbound Deliveries (/SCWM/PRDI)
• Outbound Delivery Orders (/SCWM/PRDO)
• Confirm Warehouse Tasks – Advanced (/SCWM/TO_CONF)
• Display Warehouse TASKS (/SCWM/TO_DISP)
• Process Warehouse Tasks
• Relevant nodes in the Warehouse Monitor
• Enhanced CDS Views: inbound, outbound, warehouse task, stock
• Batches with and without classification supported
Deployments
Decentral (integrated with SAP S/4HANA) and Embedded EWM in SAP S/4HANA 2022
EWM GR Posting
GR Posting
Warehouse Execution
Outbound Delivery
Batch is maintained in LE-delivery
OR Outbound Delivery
Determined during picking (by requirement Order
segment and segmentation strategy)
EWM GI Posting
GI Posting
EWM GR Posting
GR Posting
Warehouse Execution
Scope
• Use customer stock (special stock B) in embedded EWM (planned for decentral with FPS01)
Scope:
• Refurbishment/Repair for customer stock
• Refurbishment/Repair using subcontracting for customer stock
• Procurement of customer stock parts
• Receipt of customer stock parts
• Goods issue and scrapping of customer stock
• Transfer of customer stock between storage locations and plants
where either source or destination are EWM managed
• Posting changes of customer stock parts for change of stock type,
material or batches
• Physical inventory of customer stock
• Initial stock upload of customer stock
Owner = Customer
Usage = B (Customer Stock)
Scope
• Process KANBAN summarized JIT calls in goods
receipt process:
Scope
• Support VDA4994 standard with special identification of handling
units (22 digits)
• Enhance EWM transactions to scan 22 digits for Handling Units:
/SCWM/PACK, Pack Outbound Deliveries (FIORI), Process
Support GTL Label Warehouse Tasks (FIORI), Pick by Cart (FIORI), /SCWM/ADHU
Scanning
Scope
Deployment Options
Field Logistics / LE / MM
Warehouse Management
Field Logistics
Process Indicator
& Plant
Maintenance
Order
Motivation
Direct simplified integration between ERP and EWM:
• No hanging queues Planned in 2022
• Stock better in sync EWM in S/4HANA
• Less documents (no inbound deliveries, …)
• Show error messages from EWM to user upon
posting in MIGO
• … Posting Change
Scope
Support of sync. goods movements into EWM for all
movements used in Post Goods Movement App (MIGO): Posting Change
• Support of all GR and GI postings
• Support or all transfer postings
• Support of automatic WT creation where applicable (GR)
• Support of manual packing where applicable (GR)
• Support of reverse movement types for quantity corrections
• Support of material document cancellations
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Synchronous Goods Movements in Post Goods Movement App (MIGO)
Example Synchronous Goods Movement with 309 within EWM managed SLOC (Posting Change)
Motivation
• Correct quantity differences of very small amounts that occur during quantitity conversions
between two units of measure (amounts are less than 0.001 and do not occur on UIs)
• Avoid hanging queues and issues during goods issue postings or other posting changes
(Automatic) Posting of Difference Rounding Residuals Absorption Monitoring and Stock Checks
• Post very small quantities to • New rounding rule to keep • New document category in
Difference Analyzer bins or documents clean difference analyzer
from decimal dust • Enable ERP_STOCKCHECK to
• Option: Automatically post recognize decimal dust between
differences to ERP when → very small quantities avoided EWM and ERP → Post to
threshold reaches level of Difference Analyzer
inconsistency • Improve Monitoring
Picking by WO
Motivation
• Display all RFUI fields and screens without
need for specific test data like serial
number material
Scope
• Available in Fiori Launchpad or SAP GUI
for HTML in App Test RF Environment
• Feature controlled by keyboard keys
• Ctrl+Shift+F2 Start RF design mode
• Ctrl+Shift+F3 Go forward to next
screen in design mode
• Ctrl+Shift+F4 Go back to previous RF screen in “normal RF screen in “design mode” displays
screen in design mode mode” with hidden fields all fields
Motivation
• Print delivery note before
goods issue to e.g. pack it
into a parcel
Scope
• Monitor method to set the
status “Ready for Shipping”
which will update the LE
delivery with quantities,
batches and handling units
• Use the status “Ready for
Shipping” in LE in output
management to determine FIORI App Warehouse Management Monitor
the delivery note print out
Motivation
• Close open deliveries at the end of
the working day
• Simplify closing of inbound
or outbound deliveries
Motivation
• EWM MFS out local area network of customer
• Allow secure communication between EWM
MFS and PLC
Prerequisite
• MFS with ABAP Push Channel (APC)
Assign Bins to
Warehouse
Zone using
mass change
SAP Warehouse Robotics is a product that is built on SAP BTP. You can use it to automate your warehouse
operations using robots, for example, to move handling units (HUs) from source storage bins to destination
storage bins.
Note: an edge node is a small computer mounted with the robot that can operate
independently from WIFI and network connectivity.
Physical Robot Physical Robot
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SAP Warehouse Robotics
Initial Release in May 2022
Solution Highlights
Read Update
Warehouse Outbound Delivery Order
Read Update
Warehouse Inbound Delivery Order
Read Update
Physical Inventory Counting
Read
Warehouse Storage Bin
Read
Warehouse
Read NEW
Warehouse Physical Stock
Create Read Update Delete
Fixed Storage Bin Assignment
*See SAP Note 3078938
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Usability
Motivation
• Provide better user experience
• Provide additional stock-related actions, e.g. posting changes
Planned Scope
• Selection of physical stock items
• Display of physical stock items
• Scrap one or multiple stock items – full or partial quantities
• Consume one or multiple stock items for cost center, sales order or project
• Support serialized products
Outlook
• Enable further actions, e.g. sampling, stock correction, stock transfer to non-EWM managed SLOC, posting
change etc.
• Enable app extensibility
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New App to Manage Physical Stock
Scope
• Capture serial numbers during putaway, picking and
internal moves (serial numbers on stock level)
Scope
Motivation
• Overcome drawbacks of old form view
• Theming support
• Right-to-left language support
Search
Scope
• Use enterprise
serach to search Display
for storage bins
unsing the storage
section and its Filter
description
• Create custom
field extensions for
warehouse
product search
Configuration Steps
• Start Manage Search Models for
model Warehouse Product
• Put one of the standard fields to no
result field (required as only 12 Adapt Search Model Warehouse Product using Modify and Manage Custom Fields
result fields are allowed)
• Add custom field and maintain it
e.g. as searchable respond field
with facet filter
• Save and activate your change
WIP stock & Wave optimization Area & lane More Warehouse
Warehouse zones Production
Dynamic Staging management Robotics & enhancements:
Warehouse automation repetitive,
Robotics KANBAN
ASR usage in
additional
Stock scenarios Prepackaged ML for Waveless
Segmentation Shipping from Advanced ASR on Picking
Slotting
Production Decentral System Batch unit of
measure
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Find more information on SAP Extended Warehouse Management
SAP EWM Learning Journey SAP EWM brochure SAP EWM Customer Influence Site
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Thank you.
Florian Kuchta Overview
Head of Product Management EWM
SAP SE
[email protected]