Chapter 3
Chapter 3
Chapter- 3
Stress Intensity Factor
❑ Knowing the stress or displacement field in the vicinity of a crack tip is very
useful.
❑ In comparison to energy release rate, SIF is simpler for a designer and easier
for laboratory measurements, so as to determine material properties.
❑ In LEFM category, it is assumed that the material remains elastic even at crack tip
where stresses are high.
❑ Analysis of elastic material is very simple than the analysis of a material having
plastic zone at crack tip.
❑ The presence of a plastic zone means that two kinds of stress-strain behaviors
should be incorporated, plastic behavior inside the plastic zone and elastic behavior
outside it. Therefore, such analysis is usually done through numerical analysis.
❑ In many real life cases where the plastic zone size is quite small in comparison to
the crack length, the contribution of the plastic zone in an elastic analysis may be
neglected.
𝜎𝑖𝑗=𝑓(𝜎,𝑎,𝜃,𝑔𝑒𝑜𝑚𝑒𝑡𝑟𝑦)
where i, j are the suffixes representing various stress components like σ11,
σ22, σ12, σ33, etc. There is a separate relation (function f) for each stress
component.
Vikas Chaudhari BITS Pilani, K K Birla Goa Campus
Coordinate axes | Cracked body
Slide # 7
Consider a flat plate with a crack of length 2a and far field stress σ as shown in Fig.
The stress field at a general point H near the crack tip for isotropic and linear elastic
material in the flat plate for this Mode- I case is
❑ In case of a thick plate σ33 = v (σ11 + σ22), where v is the Poisson's Ratio of the
material; the other two stress components (σ13, σ23) are negligible.
1
❑ From these equations it is seen that σij directly proportional to σ, 𝑎, and .
𝑟
❑ Distance (r) between crack tip and the point plays an important role
❑ If r becomes very small, the stress components, specially σ22 goes up steeply, so
much so that for r → 0, σ22 tends to be infinite
Displacement field for a plane strain near the crack tip for Mode- I is given by
To simplify the stress & displacement relations near crack tip, Irwin proposed a
single variable which replaces two variables in these equations, σ and a
𝐾𝐼 = 𝜎 𝜋𝑎
Stress and displacement equations now written as
For Mode- II in plane strain and far field stress σ12 = 𝝉 with 𝐾𝐼𝐼 = 𝜏 𝜋𝑎 ,
For Mode- III and far field stress σ23 = 𝝉 with 𝐾𝐼𝐼𝐼 = 𝜏 𝜋𝑎 , we have
where
E is the Young's
Modulus,
μ is the shear
modulus and
v is the
Poisson's Ratio.
Vikas Chaudhari BITS Pilani, K K Birla Goa Campus
Plane Stress & Plane Strain
Slide # 18
PLANE DEFORMATION
Consider a thin plate that is deformed in plane stress. On the free surfaces, the
out of plane stresses are zero and they are usually negligible in the interior points
of the plate. We thus assume
σ13 = σ23 = σ33 = 0
Therefore, the plate carries only in-plane stresses. The stress-strain relations are
simplified to
On the other hand, the plane strain case corresponds to a sufficiently thick plate
for which
• Displacement in x3 direction is restricted (u3 = 0) and
𝜕
• Variation in x3 direction is zero =0
𝜕𝑥3
Therefore, for plane strain cases, simplified stress-strain equations are obtained by
setting ε33 = 0 in stress strain eq. then we have
1
𝜀11 = [σ11 - v(σ33 + σ22)]
E
1
𝜀11 = [σ11 - v(v(σ11 + σ22) + σ22)]
E
1
𝜀11 = [σ11 - vσ22 – v2σ11 - v2σ22 ]
E
1
𝜀11 = [σ11 (1- v2) - vσ22(1 + v)]
E
Similarly we can write for ε22
𝜀11 =
1
[σ11 (1− v2) − vσ22 (1− v 2)
]
E (1 − v)
(𝟏−𝒗𝟐 ) 𝒗
𝜀1𝟐 = 𝟏+ σ12
𝑬 𝟏−𝒗
We thus note that the form of these equations is exactly the same as that of
the corresponding equations for plane stress cases
Vikas Chaudhari BITS Pilani, K K Birla Goa Campus
Biharmonic Differential Equation
Slide # 24
❑ The field equations are too many and we can reduce them by going to the
higher order of differential equations.
❑ The analysis of determining stress field in the vicinity of a crack tip is done
either in stress, strain or displacement components.
❑ It is convenient to solve the differential equations with stress components as
dependent variables for many problems of fracture mechanics.
❑ This is because the boundary conditions, especially at the cracked faces, are
usually known in stress components i.e. σ22 = σ12 = 0 since cracked surfaces
are traction free
Vikas Chaudhari BITS Pilani, K K Birla Goa Campus
Biharmonic Differential Equation
Slide # 25
Using stress- strain relations, we can write above equation in terms of stresses
This equation contains three variables, σ11, σ22 and σ12 and new function Ф known as
Airy’s stress function is defined as
This equation is generally written in more compact form by making use of the symbol
Complex Variables
This analogy will replace two variables by one, which will reduce the complexity
of the problem
z = x1 + i.x2 = r(cos θ + i.sinθ ) = r.eiθ
If F(z) is a complex function of variable z it can be written as
F (z) = ReF + i.lmF
F(z) forms a surface on a complex plane. The function is analytic at a point z if
the derivative is the same in all directions
❑ Similarly, Westergard proposed solution ZII (z) for the biharmonic equation for
Mode-II problem
❑ Mode-III problems are simple and can be solved without taking help of the
biharmonic equation
The function ZI(z) is still unknown and we have to choose it in such a way that
it should satisfy all boundary conditions. Once ZI(z) will be known, the stress
field near crack tip can be easily obtained
𝜕𝑢1 1
= 𝜀11 = 𝜎11 − ν𝜎22
𝜕𝑥1 𝐸
𝜕𝑢2 1
= 𝜀22 = 𝜎22 − ν𝜎11
𝜕𝑥2 𝐸
Upon Integrating
Upon Integrating
In the previous equations, B and C are constants which are independent of x1 and x2
therefore B and C corresponds to rigid body translation and may ignore in
displacement equation
The Westergard function does not solve a problem completely but it solves it to a
stage from where we have a much better chance to guess the form of Z I by looking
at the boundary conditions of a problem.
Lets consider a infinite plate with through the thickness crack of length 2a, loaded
under a biaxial field of stress σ as shown in figure -
σ • At crack tip
x2 σ22 = infinite
σ
σ • On crack surfaces i.e. x2 = 0 ; -a < x1 < a
x1
2a σ22 = 0 ; σ12 = 0
• Far away from the crack (Large |Z|)
σ σ11= σ ; σ22= σ ; σ12= 0
Vikas Chaudhari BITS Pilani, K K Birla Goa Campus
Mode-I (Opening Mode) Slide # 43
On crack surface only imaginary part of Z I exist and real part will be zero and
hence, σ22 = Re Z I = 0
Z = r . e iθ
Z = |Z| . e iθ
𝑎
For, << 1 since |Z| infinite
𝑍
2 2 1/2 σ𝑧 2 2 −1/2
σ 𝑧 −𝑎 − (2𝑧)
2
𝑧 −𝑎 σ(𝑧 2 −𝑎2 −𝑧 2 )
Z I’ (z) = =
𝑧 2 −𝑎2 (𝑧 2 −𝑎2 )3/2
=σ
=σ Satisfy the third boundary condition
=0
To determine stress field near crack tip, it is convenient to transform the origin
from the centre of the crack to its tip
Z = a + z0
Where z0 is measured from the crack tip
Vikas Chaudhari BITS Pilani, K K Birla Goa Campus
Mode-I (Opening Mode) Slide # 48
𝑧 𝑧
𝜎 𝑎+𝑧𝑜 𝜎𝑎 1+ 𝑎𝑜 𝜎 𝑎 1+ 𝑎𝑜
𝑍𝐼 𝑧𝑜 = 1ൗ 1ൗ = 1ൗ = 1ൗ
𝑎+𝑧𝑜 −𝑎 2× 𝑎+𝑧𝑜 +𝑎 2 1ൗ 𝑧 2 1 𝑧 2
2𝑧𝑜 𝑎 2 1+ 𝑜 2𝑧𝑜 ൗ2 1+ 𝑜
2𝑎 2𝑎
Since |zo| << a is in the vicinity of the crack tip, the equation can be simplified as
𝜎 𝑎 𝜎 𝜋𝑎 𝐾𝐼
𝑍𝐼 𝑧𝑜 ≈ 1 = 1 = 1ൗ
2𝑧𝑜 ൗ2 2𝜋𝑧𝑜 ൗ2 2𝜋𝑧𝑜 2
z0 = r (cos θ + i . sinθ)
𝐾𝐼 −1ൗ
𝑍𝐼 𝑧𝑜 = 1ൗ 𝑐𝑜𝑠𝜃 + 𝑖𝑠𝑖𝑛𝜃 2
2𝜋𝑟 2
𝐾𝐼 𝜃 𝜃
𝑍𝐼 𝑧𝑜 = 1ൗ 𝑐𝑜𝑠 − 𝑖𝑠𝑖𝑛
2𝜋𝑟 2 2 2
𝜎𝑎2 𝜎𝑎2
𝑍𝐼 ′ 𝑧 =− 3ൗ =− 3ൗ 3ൗ
2
𝑍 −𝑎 2 2 𝑧−𝑎 2 × 𝑧+𝑎 2
σ11 =
Similarly,
1ൗ
2𝐾𝐼 𝑧𝑜 2𝑧𝑜 2
𝑍ҧ 𝐼 𝑧𝑜 = = 𝐾𝐼
2𝜋 𝜋
The distance between two crack faces is known as crack opening displacement
(COD). It is useful for carrying out experiments and for defining the parameter,
crack tip opening displacement (CTOD)
1 2
𝑢2 = 𝐼𝑚 𝑍ഥ𝐼 − 𝑥2 𝑅𝑒 𝑍𝐼
2𝜇 (1 + 𝑣)
At x2 = 0
1 2
𝑢2 = 𝐼𝑚 𝑍ഥ𝐼
2𝜇 (1 + 𝑣)
σ𝑧
𝑍𝐼 = 2
(𝑧 − 𝑎2 )1/2
1
− +1
σ 1 𝑢 2
𝑍ഥ𝐼 = න 𝑑𝑢 = σ = σ 𝑢 = σ 𝑧 2 − 𝑎2
2(𝑢)1/2 2 1/2
𝑍ഥ𝐼 = σ 𝑧 2 − 𝑎2 = 𝑖σ 𝑎2 − 𝑧 2 = 𝑖σ 𝑎2 − 𝑥1 2
1 2
𝐶𝑂𝐷 = 2𝑢2 = 2 σ 𝑎2 − 𝑥1 2 𝐸 = 2𝜇(1 + 𝑣)
2𝜇 1+𝑣
4σ 2
𝐶𝑂𝐷 = 𝑎 − 𝑥1 2
𝐸
A large center cracked plate of crack length 2.00 mm is loaded in Mode–I. The far field
stress is 100 MPa. Calculate the maximum shear stress close to the crack tip (i.e. at
the radius 0.1 mm and θ = 30o). The plate material is linearly elastic with Poisson’s
ratio = 0.3. Assume plane stress conditions only.
Solution:
State of stress at a point which is at distance r = 0.1 mm and θ = 30o from the crack
tip is
K I = a = 177.24MPa mm
KI 3
11 = cos 1 − sin sin = 176.45MPa
( 2 r ) 2 2 2
1
2
KI 3
22 = cos 1 + sin sin = 255.28MPa
( 2 r ) 2 2 2
1
2
KI 3
12 = sin cos sin = 39.49MPa
( 2 r )
1
2 2 2 2
We have been asked to determine maximum shear stress, therefore first we have to
find principal stress and from principal stress we can find maximum shear stress
𝜎1 = 271.65 𝑀𝑃𝑎
𝜎2 = 160.07 𝑀𝑃𝑎
❑ Derive the relation between plane strain elastic modulus (E’) and Poisson's ratio
(ν’) and plane stress elastic modulus (E) and Poisson's ratio (ν).
❑ Derive the expression for Crack Opening Displacement for a given Mode- I
problem
❑ Verify that the Airy stress function satisfies the compatibility equations.
❑ Show that Φ = −𝑥2 ReZത II , chosen for Mode II problem, satisfies the biharmonic
equation.
1
❑ Show that 𝑤 = ImZIII , chosen for Mode III problem, satisfies the Laplace
𝜇
equation.
Vikas Chaudhari BITS Pilani, K K Birla Goa Campus
Additional Derivations Slide # 68
❑ Determine the stress and displacement fields (plane stress) in the vicinity of crack
tip in mode- II loading
❑ Determine the stress and displacement fields in the vicinity of crack tip in mode- III
loading
❑ Determine the stress and displacement fields (plane strain) in the vicinity of crack
tip in mode- II loading