R

SCHRUPP
HL Hydraulik GmbH
Kupferhütte 5C
D 57562 Herdorf
+49 (0)2744-9324-0
[email protected]
CARTRIDGE PROGRAM www.hl-hydraulik.de

Stainless Steel Cartridge valves according to

DIN24342
The valves are designed for use with water, water and
oil emulsions, oil and gases. Their robust construction
and compact design provide long life, ease of
maintenance, and high performance.
These slip in cartridge type valves can be combined in
many different ways to satisfy the requirements of a
wide variety of applications. The sealed poppet design
provides drop tight, leak free shut off.

Product range:

Cartridges for directional functions

Soft seated ND10 to 100 for water, oil and pneumatic applications up to 350bar
Soft seated ND10 to 250 for water, descaling water and oil up to 350bar
Soft seated ND10 to 40 for water, oil and pneumatic applications up to 800bar
Hard seated ND 16 to 32 water and oil up to 350bar

Cartridges for pressure relief functions

Hard seated ND 16 to 32 for water and oil up to 350bar

Cartridges for pressure reducing functions

Hard seated ND 16 to 32 for water and oil up to 350bar

E2.1.1 FEB20 Water Hydraulics

 R

SCHRUPP
HL Hydraulik GmbH
Kupferhütte 5C
D 57562 Herdorf
+49 (0)2744-9324-0
[email protected]
CARTRIDGE PROGRAM www.hl-hydraulik.de

Functional description
Ax
These valves are designed for use with special fluids:
No metal to metal contact at the sliding surfaces.
– the use of non-lubricating mediums is possible.
All pressurized areas are separated by soft seals
–for thin fluids and gases under high pressure.
Special geometry and non-corroding material
– for water and descaling applications.
An important dimension for the function of cartridge valves is the surface ratio of the seat area B
Aa and the annulus area Ab to the pilot area Px. By using a surface ratio of 1:1 the valve can
be operated only in one direction. By using a surface ratio of 1:1.6 or 1:2 the valve can be A
operated in both directions, but cannot be used for pressure functions because of the pressure
ratio which creates pre-opening of the pilot valve.
Soft-seated valves are suitable for use in shut-off and directional functions. These valves are Aa
absolutely leak-free even for long-term operation in gas or high-pressure circuits.
Hard seated valves are suitable for use in pressure control functions. Because of their robust
seats they can be used also in high pressure water hydraulic circuits.
Ab

Diagrams

Pressure Drop [bar] Water Pressure Drop [bar] Water

3 3
NW 10 NW 16 NW 25 NW 32 NW 40 NW 50

2 NW 32 2

NW 63
1 1

0,5 0,5

0 80 160 Q [L/min] 0 400 800 Q [L/min]

Pressure Drop [bar] Water Pressure Drop [bar] Water

3 3
NW 63 NW 80 NW 100 NW 125 NW 150
NW 200
2 2
NW 125 NW 250

1 1

0,5 0,5

0 2000 4000 Q [L/min] 0 10000 20000 Q [L/min]

E2.1.2 FEB20 Water Hydraulics

 R

SCHRUPP
HL Hydraulik GmbH
Kupferhütte 5C
D 57562 Herdorf
+49 (0)2744-9324-0
[email protected]
CARTRIDGE PROGRAM www.hl-hydraulik.de

Cartridge Valve Type 1

For directional, pressure and flow-control applications
Dimensions according to DIN 24342
Material: stainless steel
Hard seated
Area ratio 1:1 / 45°
Example / Order code
EO - 025 - 00 - 0.0 - 1D / 0
Nominal size 016, 025, 032

Cartridge Valve Type 2

For pressure-control applications
Dimensions according to DIN 24342
Material: stainless steel
Hard seated
Area ratio 1:1 / 15°
Example / Order code
EO - 025 - 00 - 0.0 - 2D / 0
Nominal. size 016, 025, 032

Cartridge Valve Type 3

For directional and shut off applications
Dimensions according to DIN 24342
Material: stainless steel
Hard seated
Area ratio 1:1.6 / 45°
Example / Order code
EO - 025 - 00 - 0.0 - 3D / 0
Nominal. size 016, 025, 032

Cartridge Valve Type 4

For pressure reducing, check and flow control functions
Dimensions according to DIN 24342
Material: stainless steel
Hard seated
Area ratio 1:1
Example / Order code
EO - 025 - 00 - 0.0 - 4D / 0
Nominal. size 016, 025, 032

E2.1.3 FEB20 Water Hydraulics

 R

SCHRUPP
HL Hydraulik GmbH
Kupferhütte 5C
D 57562 Herdorf
+49 (0)2744-9324-0
[email protected]
CARTRIDGE PROGRAM www.hl-hydraulik.de

Cartridge Valve Type 6

For directional and shut off applications
Dimensions according to DIN 24342
Material: stainless steel, soft seated, metal support
area ratio 1:2, Type /Z 1:1.6
Example / Order code
EO – 125 – 00 - 5.5 - 6D / Z
/ S =Standard design
/ R =Non return valve
/ A =Active valve
/ Z =Descaling valve
/ H1 =High pressure valve

Nozzle dimension in mm
only type /Z

Size 010, 016, 025, 032, 040, 050, 063,

080,100, 125, 150, 200, 250mm

Standard design Non return valve Active valve

Type 6D / S Type 6D / R Type 6D / A
350bar - ND 010 to 100 Up to 350bar - ND 010, 016, Up to 350 bar - ND 16 to 100
for water, oil and gas. 025 for water, descaling water, for water, oil and gas
For descaling applications up oil and gas.
to size ND 250

OPTIONS:
Seawater resistant versions, expanded temperature range (200°C),
expended pressure range to 420bar (10% reduced flow rate)

E2.1.4 FEB20 Water Hydraulics

 R

SCHRUPP
HL Hydraulik GmbH
Kupferhütte 5C
D 57562 Herdorf
+49 (0)2744-9324-0
[email protected]
CARTRIDGE PROGRAM www.hl-hydraulik.de

High pressure valve Type 6D / H1

These valves are designed for static pressures up to 1000bar.

Pressurized opening and closing is possible with the following pressure
differences:
Continuous operation water 600bar, frequently operation water 800bar.
Continuous operation oil, compressed air 800bar

Media: water, emulsions, oil and compressed air.

Because of the stronger wall thickness the flow rate is reduced.

For calculation please use the following flow curves:
ND 16 = flow curve ND 10
ND 25 = flow curve ND 16
ND 32 = flow curve ND 25
ND 40 = flow curve ND 32

Options on request: larger sizes, sea water resistant versions, extended temperature versions (200°C)

Descaling valve Type 6D / Z

Up to 350bar - ND 063 to 250
ND 63 – 100mm area ratio 1:2
ND125 – 250mm area ratio 1:1.6

for water, descaling water and oil

Manual operated Valve Type 7D

Up to 350bar - ND 063 to 150
for Water and Oil
These valves are designed for shut off functions. The servo
system reduces the necessary manual power so that the valve
can be operated under high pressure.
The manual spindle locks the piston in closed position even
under pressure.
For more information please see catalogue DE2.4.13

E2.1.5 FEB20 Water Hydraulics

 R

SCHRUPP
HL Hydraulik GmbH
Kupferhütte 5C
D 57562 Herdorf
+49 (0)2744-9324-0
[email protected]
CARTRIDGE PROGRAM www.hl-hydraulik.de

Depth of fit size

15° Dimension per m1 +0,2
A DIN 24342, DN10-63 m4 +0,2
d1 H7 B
B T2 Depth of drilling min 10 d7 H13 d6 t6

t7
d8 t8

t5
G Z1

m2 +0,2
t4

+0,2
t1 +0,1
15°

+0,1
X Y

m1 +0,2
m3
t2
d4

t7

b
m2 +0,2

d5
t3
1

1 Z2
Depth of fit size

d5
d4 m2 +0,2 m2 +0,2
A T1 d2 H7 = Rz 25 = Rz 6,3 b

Dimensions per DIN 24342, DN80-100 Dimensions per DIN 24342, DN125-250
22,5° 15°
45°
30° 60° Depth of drilling
min 10
Depth of drilling
45° Z1 min 10
H13

H13
G
d7

d7
X Y
X Y

d5
d5

t6 t6

Z2
d6
d6

m1 +0,3 m1 +0,3

b b

DN b d1 d2 d4 d5 d6 d7 d8 m1 m2 m3 m4 t1 t2 t3 t4 t5 t6 t7 t8 T1 T2
10 52 20 16 10 3 M5 3 - 40 19 17 12 26 35 8 20 13 10 1,5 - 0,03 0,05
16 65 32 25 16 4 M8 4 4 46 25 23 10,5 43 56 11 34 24 20 2 13 0,03 0,05
25 85 45 34 25 6 M12 6 5 58 33 29 16 58 72 12 44 30 25 2,5 15 0,03 0,05
32 102 60 45 32 8 M16 6 5 70 41 35 17 70 85 13 52 34 35 2,5 21 0,03 0,1
40 125 75 55 40 10 M20 6 6 85 50 42,5 23 87 105 15 64 42 35 3 27 0,05 0,1
50 140 90 68 50 10 M20 8 8 100 58 50 30 100 122 17 72 46 40 4 30 0,05 0,1
63 180 120 90 63 12 M30 8 8 125 75 62,5 38 130 155 20 95 62 55 4 35 0,05 0,2
80 250 145 110 80 16 M24 10 10 200 - - - 175 205 25 130 88 45 5 55 0,05 0,2
100 300 180 135 100 20 M30 10 10 245 - - - 210 245 29 155 110 55 5 - 0,05 0,2
125 360 220 180 125 20 M33 10 - 290 - - - 264 305 41 188 50 70 5 - 0,05 0,2
150 400 255 210 150 20 M36 10 - 330 - - - 310 355 41 225 55 70 5 - 0,05 0,2
200 530 355 275 200 20 M48 10 - 435 - - - 410 455 41 300 55 95 5 - 0,05 0,2
250 625 430 306 250 20 M48 10 - 530 - - - 510 555 41 375 60 95 5 - 0,05 0,2

Details of the cavities for cartridge valve 6D/A (active) please see our separate datasheets

E2.1.6 FEB22 Water Hydraulics

 R

SCHRUPP
HL Hydraulik GmbH
Kupferhütte 5C
D 57562 Herdorf
+49 (0)2744-9324-0
[email protected]
CARTRIDGE COVERS www.hl-hydraulik.de

These stainless steel cartridge covers are used for complete valve assemblies with Schrupp cartridge valves
according to DIN 24342 and Schrupp pilot valves.
In addition to the standard types shown it is possible to produce special versions for individual applications:
Special covers for descaling valves
Cover with integrated functions such as position indicators, pilot combinations, special dimensions.
Covers for compressed air pilot valve ND6
Covers for filter
Covers with stroke limiter

Hydraulic piloting and non-return function

Type HX Type HY

10 16 25 32 40 50 63 Size
X C C Y 25 35 35 35 40 45 50 Height

M5 M8 M12 M16 M20 M20 M30 Fixing

x30 x40 x40 x45 x55 x60 x70 screws

Pressure and directional functions

Type WX Type WX Type DX

B A Y B A Y A Y

16 25 32 Size
X C Y X C Y X C Y
35 35 35 Height

M8 M12 M16 Fixing

x40 x40 x45 screws

Example / Ordering Code

WX – 025 – 0.5
Orifice 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2
Sizes 010, 025, 032, 040, 050, 063 for HX and HY
016, 025, 032 for WX and DX
Cover type WX, DX, HX, HY

E2.2 FEB20 Water Hydraulics