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3662F871 Tabla

This document provides test plan specifications for a Cummins 6B 5.9 pump. It details 18 different tests to characterize the pump's performance, including tests for priming, transfer pressure, delivery amount, backleakage, governor function, and solenoid shut-off. Tolerances are provided for pressure, delivery amount, timing, and other parameters for each test.

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LIONN SOFTWARES
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65 views1 page

3662F871 Tabla

This document provides test plan specifications for a Cummins 6B 5.9 pump. It details 18 different tests to characterize the pump's performance, including tests for priming, transfer pressure, delivery amount, backleakage, governor function, and solenoid shut-off. Tolerances are provided for pressure, delivery amount, timing, and other parameters for each test.

Uploaded by

LIONN SOFTWARES
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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3662870 Edition: 1

Test Plan:
Cummins 6B 5.9 3662870 Issue Date:

PUMP SPECIFICATION.
Rotation: Clockwise.
Governor type: Mechanical all-speed.
Gov.Link Length: 52.5 ± 0.5 mm.
Governor spring position: See nameplate code.
Plunger diameter: 7.0 mm (4 off).
Drive type: Uprated with supported shaft.
Advance type: Automatic speed.
Solenoid shut-off device. 12 volts.
Transfer pressure adjuster in end plate.
OEM Code: ISO Code: 64L1150/-/---- Pre-ISO: .A65E1100

ISO TEST CONDITIONS.


This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA1150/HA1100MkII/HA875
HA700/HA400/AVM/PGM
Test fluid: ISO 4113 at 40 ± 2 °C
Feed pressure: 0.1 bar
Nozzles: ISO 4010.
Nozzle opening pressure: 172 + 3 - 0 bar.
H.P. pipes: 6 x 2 x 845 mm (ISO 4093.2).

PRE-TEST NOTES.
Deliveries in cm3 are over 200 strokes unless stated otherwise.
Screw transfer pressure adjuster fully out then 1.5 turns in.
Minimum piston spring cap shim thickness 0.5 mm .
Additional shimming of ( 0 to 3 mm.) may be required.

ISO TEST PROCEDURE.


Test Operation S/C RPM Requirement
1. Priming (C) 100 Obtain delivery from all injectors.
No air in pump back leak.
2. T.P. Vacuum. (C) 100 0.5 bar ( 7 psi). 60 sec Max.
3. Advance (S) 750 2°. Adjust T.P. Screw.
4. Transfer Press (C) 750 4.2 to 5.8 bar (61 to 85 psi)
5. Transfer Press (C) 100 Minimum 0.7 bar ( 10 psi).
6. Advance (C) 1050 2.75° to 3.25°.
7. Max. Delivery (S)* See Coded value ± 0.5 mm3/st.
(Coded Pumps) code Maximum spread 5.0 mm3/st.
8. Delivery (C)* 100 Minimum as test(7 ) - 20 mm3/st.
9. Backleakage 1000 5 to 70 cm3 per 100 strokes.
(Flow rate 50 to 700cm3/min.)
10. Delivery (C) 1160 Record delivery cm3.
11. Governor (S) 1240 2.8 to 3.2 cm3.
12. Delivery (C) 1280 Maximum 0.7cm3.
13. Delivery (C) 1160 Throttle as test(11),
Minimum as test(10) - 0.1 cm3.
14. Shut-off lever (C) 200 Max. 1.0cm3. Shut-off lever closed
15. Delivery - S/C 200 Maximum 1.0cm3.
Low load Throttle lever closed.
Stop machine, remove T.P. gauge and replace head locking fitting.
Prime as at test (1 ).
16. Stop solenoid (C) 200 Max. 0.5cm3. De-energise solenoid.
17. Governor (S) See 3.0cm3.
(Coded Pumps) code (Pump speed is half engine speed).
18. Timing S/C Outlet 'X ', Pressure 55 bar
Indexing tool at 276°, Scribe line.
Depressurise. Rotate drive 9° to
pos'n 267° . Slide washer and torque
shaft locking screw to 6.8 Nm
Circlip at drive plate letter 'C '
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.

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