EPS 15 ATEX 1073X, IECEx EPS 15.

0066X
Magnetspule Typ 072x

Device with IIC 2G Ex mb or IIC 2G Ex e mb-approval

Gerät mit IIC 2G Ex mb bzw. IIC 2G Ex e mb-Zulassung
Appareils avec mode de protection IIC 2G Ex mb et IIC 2G Ex e mb

Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modification techniques.

© Bürkert Werke GmbH, 2016

Operating Instructions 1602/00_EU-ML_00810506 / Original DE

 EPS 15 ATEX 1073X
IECEx EPS 15.0066X


Contents

1 OPERATING INSTRUCTIONS.................................................................4 6 TECHNICAL DATA...................................................................................... 10

1.1 Symbols........................................................................................... 4 6.1 Rating plate..................................................................................10
2 AUTHORIZED USE.......................................................................................5 6.2 Conformity....................................................................................11
6.3 Standards.....................................................................................11
2.1 Restrictions..................................................................................... 5
2.2 Explosion protection approval.................................................... 5 7 ASSEMBLY AND DISASSEMBLY....................................................... 11
2.3 Special instructions...................................................................... 6 7.1 Safety instructions......................................................................11
3 GENERAL SAFETY INSTRUCTIONS...................................................6 7.2 Assembly.......................................................................................12
7.3 Electrical connection..................................................................13
4 GENERAL INFORMATION.........................................................................7 7.4 Disassembly.................................................................................13
4.1 Contact address............................................................................ 7
8 START-UP....................................................................................................... 14
4.2 Warranty.......................................................................................... 7
4.3 Information on the Internet.......................................................... 7 9 MAINTENANCE AND REPAIRS........................................................... 15
5 APPLICATION CONDITIONS...................................................................8 9.1 Maintenance.................................................................................15
9.2 Repairs..........................................................................................15
5.1 Special conditions........................................................................ 8
9.3 Troubleshooting...........................................................................15
5.2 Operating conditions................................................................... 8
5.3 Installation conditions................................................................... 9 10 TRANSPORTATION, STORAGE, DISPOSAL................................. 15
5.4 Application in gas pumps..........................................................10

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Operating instructions

1 OPERATING INSTRUCTIONS WARNING!

The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to Warns of a potentially dangerous situation!
every user and make these instructions available to every new owner ▶▶ Failure to observe the warning may result in serious injuries or
of the device. death.

WARNING! CAUTION!

The operating instructions contain important safety Warns of a possible danger!

information! ▶▶ Failure to observe this warning may result in a moderate or
Failure to observe these instructions may result in hazardous situa- minor injury.
tions. The operating instructions must be read and understood. NOTE!
▶▶ Carefully read the operating instructions before using the device.
Warns of damage to property!
▶▶ Study in particular the chapters entitled “Authorized use”, and
“General information” as well as the chapter “Application ▶▶ Failure to observe the warning may result in damage to device
conditions”. or equipment.

Indicates important additional information, tips and

recommendations.
1.1 Symbols
To identify important information, the following symbols are used in Refers to information in these operating instructions or in
the operating instructions: other documentation.
DANGER!

Warns of an immediate danger! ▶▶ Designates an instruction to prevent risks.

▶▶Failure to observe the warning will result in a fatal or serious →→Designates a procedure which you must carry out.
injury.

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Authorized use

2 AUTHORIZED USE ▶▶ Correct transportation, proper storage and installation, and

careful operation and maintenance are essential for ensuring
Non-authorized use of the solenoid coil Type 072x may represent
problem-free and reliable operation of the system.
a hazard to people, nearby equipment and the environment. Any other or more extensive usage is considered contrary to
▶▶ The device may be used only for the applications designated in authorized use. Bürkert is not liable for any resulting damage.
chapter “Application conditions” and in conjunction with third- The user alone bears the risk.
party devices and components recommended and authorized by ▶▶ Use the device only for its intended purpose.
Bürkert. Follow the directions of these operating instructions as
well as the operating conditions and authorized data specified in
the chapter entitled “Application conditions”.
▶▶ The device is used exclusively as a solenoid valve for media 2.1 Explosion protection approval
permitted according to the data sheet and for use in explosion The EX approval is only valid if the modules and components autho-
groups IIC and IIIC, categories 2G and 2D and temperature rized by Bürkert are used as described in these operating instructions.
classes T4 and 135 °C (see specifications on the approval
plate). The solenoid coil Type 072x may be used only in combination with the
▶▶ The solenoid coil is available in two mechanical designs: additional components released by Bürkert, otherwise the EX approval
- Open / Close version will be voided! If any unauthorized changes are made to the device,
- proportional acting version (solenoid core opens depending modules or components, the EX approval will also be voided.
on the electrical current applied.) The EC type-examination certificate EPS 15 ATEX 1073X respec-
Both solenoid systems are purely mechanical variants and have
tively IECEx EPS 15.0066X was issued by the
identical safety data.
Bureau Veritas
▶▶ The applied protection class is the encapsulation EX mb.
Businesspark A96
▶▶ The solenoid coil Type 072x is used to actuate valves which
control gaseous or liquid media. The coil is either encapsulated 86842 Türkheim, Germany
with the core feed pipe of the fitting or mounted on the core Production is audited (CE 0102) by:
feed pipe of the fitting and secured with a nut. This always PTB (Physikalisch Technische Bundesanstalt)
creates a closed system and the devices may also be used as Bundesallee 100
a category 2 device to control gas in gas pumps. The valve bod- 38116 Braunschweig
ies can be made of metal or polyamide.

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Authorized use

2.2 Special instructions Risk of electric shock!

WARNING! There is a serious risk of injury when reaching into the equipment.
▶▶ Only trained electrical engineers may work on the electrical
Danger due to electrostatic discharge! system.
In the event of a sudden discharge from electrostatically charged ▶▶ Before starting work, always switch off the power supply and
devices or individuals, there is a risk of an explosion in the safeguard to prevent re-activation!
explosion-risk area. ▶▶ Observe applicable accident prevention and safety regulations
▶▶ Take suitable measures to ensure that no electrostatic dis- for electrical equipment!
charges can build up in the explosion-risk area. Risk of burns/risk of fire during long-term operation!
▶▶ Clean the device surface by gently wiping it with a damp or anti- The solenoid coil may become very hot during long-term operation.
static cloth only.
▶▶ Take hold of a device which has been running for a prolonged
period with protective gloves only.
Danger – high pressure!
3 GENERAL SAFETY INSTRUCTIONS
When reaching into the system, there is an acute risk of injury.
These safety instructions do not make allowance for any
▶▶ Only skilled and instructed personnel may work on the system
• Contingencies and events which may arise during the assembly, with suitable tools.
operation, and maintenance of the devices. ▶▶ Before disconnecting lines and valves, switch off the pressure
• Local safety regulations – the operator is responsible for observing these and bleed the lines.
regulations, also in relation to the installation personnel. ▶▶ During installation note the flow direction.
DANGER! ▶▶ Observe applicable accident prevention and safety regulations
for pressurized devices.
Risk of explosion! ▶▶ After an interruption in the power supply or fluid supply, ensure
Following installation, solenoid coil and valve body form a closed that the process is restarted in a defined or controlled manner!
system. If used in the explosion-risk area, there is a danger of
explosion if the system is opened during operation!
▶▶ The system must not be disassembled during operation.

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General information

WARNING! 4 GENERAL INFORMATION

General hazards! 4.1 Contact address
▶▶ Do not use the valve fitting or the complete device as a lever to Germany
screw the valve into the line system. Bürkert Fluid Control Systems
▶▶ Do not physically stress the device (e.g. by placing objects on it Sales Center
or standing on it). Christian-Bürkert-Str. 13-17
▶▶ Do not make any external modifications to the device housings. D-74653 Ingelfingen
Do not paint housing parts or screws. Tel. + 49 (0) 7940 - 10 91 111
▶▶ Observe the generally acknowledged safety rules for resource Fax + 49 (0) 7940 - 10 91 448
planning and operation of the solenoid coil Type 072x and the E-mail: [email protected]
associated solenoid valve.
International
Unintentional activation or unauthorized impairment of the system
may cause general hazardous situations through to physical injury. Contact addresses can be found on the final pages of the printed
▶▶ Take appropriate measures to prevent the system from being operating instructions.
accidentally actuated! And also on the Internet at: www.burkert.com
▶▶ Do not make any unauthorized changes to the system.
4.2 Warranty
The solenoid coil Type 072x was developed with due consider-
ation given to the accepted safety rules and is state-of-the-art. The warranty is only valid if the device is used as intended in accordance
Nevertheless, dangerous situations may occur. with the specified application conditions.

Operate the solenoid coil Type 072x and the associated

solenoid valve in perfect working order only and in accordance 4.3 Information on the Internet
with the operating instructions. The operating instructions and data sheets for Bürkert products can
be found on the Internet at: www.burkert.com

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Application conditions

5 APPLICATION CONDITIONS 5.2 Operating conditions

When operating the solenoid coils Type 072x, the following require-
5.1 Special conditions
ments have to be observed.
• To protect each solenoid coil against short-circuit, a fuse (max.
3 x Ib in accordance with IEC 127), corresponding to the rated 5.2.1 Materials
current, or a motor protection switch with short-circuit and thermal For the selection of materials for the system observe the application-
quick release (set to rated current) must be connected upstream. specific, safety requirements.
This fuse may be housed in the associated supply unit or must Valve body:
be connected separately upstream. The rated voltage of the fuse
must be equal to or greater than the indicated nominal voltage DANGER!
of the solenoid. The breaking capacity of the fuse insert must
Risk of explosion!
be equal to or greater than the maximum short-circuit current
accepted at the installation location (usually 1500 A). If the system is used as a category 2 device, only valve bodies
The nominal fuse value is specified on the type label of the made of metal can ensure the required safety for the control of
solenoid coil. gas in gas pumps!
• If the solenoid coil Type 072x is used as a category 2 device for ▶▶ Use only valve bodies made of metal (brass, aluminum or stainless
the control of gas in gas pumps, the valve body must be made of steel) for the control of gas in gas pumps with category 2 devices.
metal. The coil is mounted on the core feed pipe and may only be • For use in gas pumps:
dismantled by the manufacturer. The valves always form a closed Metal (brass, aluminum, stainless steel)
system.
• Other applications:
• The application temperature range indicated in the "Electrical Metal (brass, aluminum, stainless steel) or plastic
Data" (Chapter 5.2. Operating conditions) must be observed. (e.g. polyamide PA 6 GV...)
• The permanently installed connection line of the solenoid must be Sheathing of the electrical connection lines:
connected in a housing which meets the requirements of a rec-
ognized ignition protection type according to EN 60079-0, If the • Rubber hose
connection is made in an area where there is a risk of explosion.
• The solenoid coil Type 072x is suitable for individual assembly
only.

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Application conditions

5.2.2 Minimum dimensions 5.3 Installation conditions

Valve body: The solenoid coils Type 072x are suitable for individual assembly only.
56 mm x 49 mm x 36 mm (L x W x H) The connection lines must be laid permanently to protect against
A larger valve body with improved thermal conductivity may damage.
be used at any time.
Also observe the specifications in the chapter entitled “Tech-
5.2.3 Operating temperature range: nical data”.
DANGER!

Risk of explosion!
If the max. permitted temperature values for the coil Type 072x are
exceeded, there is a danger of explosion.
▶▶ It is essential to observe the temperature specifications for the coil.
▶▶ Observe any restrictions by the max. permitted values for the
solenoid valve combined with the coil.

Type designation 072x

Nominal voltage [V] 24...240
Current type AC/DC
Rated current (A) 0,625...1,2
Nominal power (W) 15
Temperature class T4
Ambient temperature (°C) –40...+40
Voltage tolerance (%) ±10 %

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Technical data

5.4 Application in gas pumps 6 TECHNICAL DATA

DANGER! DANGER!

Risk of explosion! Risk of explosion!

Following installation, solenoid coil and valve body form a closed If the safety data and values specified on the type label are
system. If used in the explosion-risk area, there is a danger of not observed or maintained, hazardous situations may be the
explosion if the system is opened during operation! consequence!
▶▶ The system must not be disassembled during operation. ▶▶ Observe the protection type and temperature class when using
▶▶ The valve body may be repaired by the manufacturer only. the device.
Solenoid valves together with the coil Type 072x may be used as It is a safety risk to exceed the voltage indicated on the type label,
category 2 devices only for the control of gas if there is no air and as this may cause the device to overheat!
no oxygen in the closed system. ▶▶ Do not connect the device to a higher voltage than indicated on
▶▶ Ensure that the closed system contains no air or oxygen or can- the type label.
not be penetrated by air or oxygen.
▶▶ When switching off or starting up the system, ensure that nei-
6.1 Type label
ther air nor oxygen has penetrated the system.
If the system is used as a category 2 device, only valve bodies
made of metal can ensure the required safety for the control of
gas in gas pumps!
▶▶ Use only valve bodies made of metal (brass, aluminum or stain-
less steel) for the control of gas in gas pumps with category 2 Type label with Type label with
devices. the specifications the specifications
for the solenoid for the valve
coil 072x
Fig. 1: Type labels for coil Type 072x

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Assembly and disassembly

Inscription on the type label: 7 ASSEMBLY AND DISASSEMBLY

Information about particular conditions 7.1 Safety instructions
ATEX, certificate author and DANGER!
certificate number
ATEX, marking Ex protection Risk of explosion!
IECEx, certificate author and Following installation, solenoid coil and valve body form a closed
certificate number system. If used in the explosion-risk area, there is a danger of
IECEx, marking Ex protection explosion if the system is opened during operation!
▶▶ The system must not be disassembled during operation.
Type identification,
ambient temperature range Risk of short-circuit!
Damaged connection lines may cause a short-circuit.
Nominal voltage, nominal power,
nominal fuse value ▶▶ The connection lines for the coil must be laid permanently and
protected against damage.
Risk of burns/risk of fire during long-term operation!
Serial number The solenoid coil may become very hot during long-term operation.
Date of manufacture Identification number
▶▶ Take hold of a device which has been running for a prolonged
period with protective gloves only.
Fig. 2: Example inscription type label
Risk of electric shock!
6.2 Conformity There is a serious risk of injury when reaching into the equipment.
▶▶ The connection lines of the electromagnets must be permanently
The solenoid coil Type 072x conforms to the EC directives installed in such a way that they are adequately protected from
according to the EC Declaration of Conformity. mechanical damage.
6.3 Standards ▶▶ Only trained electrical engineers may work on the electrical system.
▶▶ Before starting work, always switch off the power supply and
The applied standards which are used to demonstrate compliance safeguard to prevent re-activation!
with the EC Directives are listed in the EC type test certificate and/
▶▶ Observe applicable accident prevention and safety regulations
or the EC Declaration of Conformity. for electrical equipment!

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Assembly and disassembly

WARNING! 7.2 Assembly

Danger – high pressure! Any installation position. Preferably, the actuator should be
When reaching into the system, there is an acute risk of injury. at the top.
▶▶ Only skilled and instructed personnel may work on the system
with suitable tools. Prior to the installation:
▶▶ Before disconnecting lines and valves, switch off the pressure →→Clean any dirt from the pipelines and flanged connections.
and bleed the lines. Assembly:
▶▶ Observe applicable accident prevention and safety regulations
for pressurized devices. WARNING!
▶▶ After an interruption in the power supply or fluid supply, ensure
that the process is restarted in a defined or controlled manner. Risk of injury from leaking connections.
▶▶ During installation note the flow direction. Risk of explosion!
▶▶ The connection line of the solenoid coil must be permanently There is a danger of explosion in tank installations if oxygen or air
installed and adequate strain relief must be ensured. penetrates the medium through leaking connections.
DANGER! Risk of injury from escaping medium!
Medium which escapes through leaking connections may result in
▶▶ The operator must ensure an adequate strain relief. injuries (e.g. burns or chemical burns).
▶▶ Carefully seal the connection lines.
→→Connect dirt trap upstream.
→→Seal pipeline connections with PTFE tape. The tape must not be
dropped into the pipelines.
→→Screw in pipelines.
Important for function of the device:
Pay attention to the flow direction!
→→Check valve for leakage.

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Assembly and disassembly

7.3 Electrical connection 7.4 Disassembly

DANGER! DANGER!

Risk of injury due to electrical shock! Risk of electric shock!

▶▶ Before reaching into the system, switch off the electrical power There is a serious risk of injury when reaching into the equipment.
supply and secure to prevent reactivation! ▶▶ Only trained electrical engineers may work on the electrical
▶▶ Observe applicable accident prevention and safety regulations system.
for electrical equipment! ▶▶ Before starting work, always switch off the power supply and
If the protective conductor contact between the coil and housing safeguard to prevent re-activation!
is missing, there is danger of electrical shock! ▶▶ Observe applicable accident prevention and safety regulations
▶▶ Always connect protective conductor. for electrical equipment!
▶▶ Check electrical continuity between coil and housing.
WARNING!
The connecting cable is encapsulated with the coil Type
Danger – high pressure!
072x and cannot be removed.
When reaching into the system, there is an acute risk of injury.
→→Observe the voltage indicated on the type label. ▶▶ Only skilled and instructed personnel may work on the system
with suitable tools.
▶▶ Before disconnecting lines and valves, switch off the pressure
and bleed the lines.
▶▶ Observe applicable accident prevention and safety regulations
for pressurized devices.
▶▶ After an interruption in the power supply or fluid supply, ensure
that the process is restarted in a defined or controlled manner.

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Start-up

WARNING! 8 START-UP
WARNING!
Risk of injury from leaking connections.
Risk of explosion! Danger due to improper operation!
There is a danger of explosion in tank installations if oxygen or air Improper operation may result in injuries as well as damage to the
penetrates the medium through leaking connections. device and the surrounding area.
Risk of injury from escaping medium! ▶▶ Before start-up, ensure that the operating personnel are familiar
Medium which escapes through leaking connections may result in with and completely understand the contents of the operating
injuries (e.g. burns or chemical burns). instructions.
▶▶ Carefully seal the connection lines. ▶▶ In particular observe the safety instructions and intended use.
▶▶ The device/system may be started by adequately trained per-
→→Disconnect electrical connections sonnel only.
→→Disconnect the valve housing from the pipeline
NOTE!
Malfunctions as a result of contamination! Before start-up, ensure that
▶▶ In case of new installation, remove old PTFE tape from the con- • the device has been installed correctly,
nections. Residues or parts of the tape must not get into the • the connection has been made properly,
pipeline.
• the device is not damaged,
• all screws have been tightened.

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Maintenance and repairs

9 MAINTENANCE AND REPAIRS 10 TRANSPORTATION, STORAGE,

9.1 Maintenance DISPOSAL
The solenoid coil Type 072x is maintenance-free if the operating condi- NOTE!
tions described in this manual are observed. Transport damage!
Inadequately protected devices may be damaged during
transportation.
9.2 Repairs
▶▶ Protect the device against moisture and dirt in shock-resistant
DANGER! packaging during transportation.
▶▶ Prevent the temperature from exceeding or dropping below the
Danger - improper repairs! permitted storage temperature.
Following repairs, the safety and function of the coil Type 072x
and the corresponding solenoid valve cannot be guaranteed Incorrect storage may damage the device.
unless the repairs were carried out by the manufacturer. ▶▶ Store the device in a dry and dust-free location!
▶▶ Have the device repaired by the manufacturer only! ▶▶ Storage temperature -40 to +55 °C.

9.3 Troubleshooting Damage to the environment caused by device components

contaminated with media.
In the event of malfunctions, make sure that
▶▶ Dispose of the device and packaging in an environmentally
• the device has been installed correctly, friendly manner!
• the connection has been made properly, ▶▶ Observe applicable disposal and environmental regulations.
• the device is not damaged,
• the voltage and pressure have been switched on,
• all screws have been tightened,
• the pipelines are free.

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