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INSPECTOR’S
MANUAL
PORTLAND CEMENT ml
I ‘ ASSOCIATION
5420Old OrchardRoad,Skokie,Illinois 60077
0 PortlandCementAssociation1980
Reprinted1988
Reprinted1992
Reprinted1994
Reprinted1995
Contents
Foreword ......................... . . . . . .. 3
3
An Introduction
to Soil-Cement
5
Chapter 1
Checklist
6
12. Have any de feels been repaired ior full depth of
treatment?
The proper methods of controlling each of these 12 items are
desctibed in following chapters.
7
Chapter 2
Inspection of Site Preparation
Site Preparation
Areas of unstable subgrade must be corrected before proc-
essing starts, since proper compaction of soil-cement will not
be possible if the subgrade cannot support fhe compaction
equtpment
Unstable subgrade soils, which usually contain excess
moisture, can generally be detected by observing their stabil-
ity under the wheels of the motor grader as it shapes the area
prior to soil-cement processing, Shallow wet spots can be im-
proved by aerating and drying. When deep unstable areas are
encountered, it is usually necessary to remove the underlying
soil and replace it with better material, An alternate metho~ of
correction is to treat the subgrade with cement.
When in-place soil materials are used, thegradeatthestart
of construction will influence the final cross section. There-
fore, before processing is started, the roadway should be
shaped to approximate crown and grada. Maintenance of
8
Fig. 1. Summary of soil and soil-cement tests on Soil No. C.
9
crown and grade pm to soti-cement constructIon ~111permn
rapid runoff of water during heavy rains and ISgood insurance
against we, spots developing
Prewettmg of dry, in-place soil materials is common prac-
t~ce. Applying water dung preparaton saves time durmg
actual processing operations because most of the reqwed
water will already have been added to the soil material. In very
granular materials, prewetting prevents cement from slftlng to
the bottom of the rn~x by causng it to adhere more readily to
ihe sand and gravel particles
Guide stakes should be set 1 ii (0 3 m) beyond the proposed
pavement edges to control the width of treatment and toguide
the equipment operators dung construction.
Soil-cement street processmg is facilitated by remavlng
manhole cwers and frames and covering the holes with
heavy sheet metal or planks just below the depth to be proc-
essed, Th!s permtfs processing over manholes without diffi-
culty or delay. Manhole locations should be accurately refer.
enced with offset stakes. After final finishing but before the
soil-cement has hardened, manhole frames and covers are
raplaced. Soil-cement is then tam!.)ed (to maximum densitv)
around the Structures, or ready mixed concrete is placed ari~
finished to grade.
Equipment Check
All equipment necessary for construction must be at the job.
site and in good operating condition before processing begins,
A short ttial run is valuable in assuting proper operation and
adjustment of equipment,
ti$ted below are items that should be checked prior to proc.
essing,
Central Mixing
1. Cement feed. Is tha cement meter on tha central plant in
good condition and in an exposed location where it can
conveniently be calibrated? Does the plant include a surge
tank between the cement silo and the feeder to maintain a
constant head of cement for the feeder? Have air jets been
installed in the hoppers to produce a loose, uniform, accu-
rate flow of cement? Is there a positive connection between
the soil feed and cement feed apparatus so that if the ce-
ment feed stops, the soil supply will stop?
2. Mixer. Are the paddles all in place and in good condition?
Does the spray bar give a uniform, constant spray of water?
Can the required quantity of water be delivered through the
plant under maximum production?
3. Traneportlng equipment. Is the equipment of sufficient
capacity to meet the production requirements? Are protec-
tive covers provided for use during bad weather?
4. Spreeder. Is ii in good operating condition and adjusted 10
spread the mixed soil-cement to the proper loose depth and
width ?
Mixed in Place
1. Cement epreeder. fs the conveyor belt or chain on the
cement spreader in good condition? Does the spreader run
11
smoothly? Are the proper gears and plates nitaIled? Is the
truck hitch operating properly?
2 Cement trucks. Are the cement trucks equipped wth spew
clal hitches for attaching the cement spreader? Are the
truck beds tight enough to prevent loss of cement? Are the
trucks equipped with tarpaulins for protecton aganst rain?
3 Mixing machines. Are the tines or paddles all in place and
I” good condltlon? Does the spraybar on each m,xer g,ve a
uniform, constant spray? Be sure that It does not leakwater
when turned off
Motor Grader
Is the motor grader blade I” good condltlon and no, worn ex~
cesslvely?
Compaction Equipment
Is the tamping rolier filled with water or sand? Are the tamping
feet the proper size, shape, and length for the type and thick-
ness of soli to be processed? Are the rubber-tire and steel-
wheel rollers of the proper weight?
Pulverization
Most soll matwals require little II any pulverization before
processing starts However, the heavier clayey souls do re-
qure some prel~mlnary work. The keys to pulverization of
clayey soils are proper mastwe control and proper equip-
men,
Most speclflcations reqwe that. at the completion of moist
rmxlng, 80% of the so+cement mixture pass the No 4 (4 7%
mm) sieve and 100% pass the 1-in (&mm) sx?ve, exclusive
of gravel or stone retalned on these seves This 1s checked
by maklng a pulver~rat~on test The test consists of screemng
a representative sample of solI-cement through a No 4 (4 75~
mm) swe. Any gravel or stone retaIned on the sieve IS plcked
13
out and discarded, The clay lumps retained and the pulverized
soil passing the No. 4(4,75-mm) sieve are weighed separately
and their dry weights determined. Tha degree of pulverization
is calculated as follows:
drv weioht of soil-cement mixture
passi;g No. 4 (4.75-mm) sieve
0’” ‘U’ver’zatio” = dry weight of total sample exclusive x i 00
of gravel retained on No, 4 (4.75-mm)
14
Chapter 3
Inspection of Processing Operations
Soil-cement construction operations are well suited to an
orderly procedure of inspection and field control. This pro-
cedure is aimed at controlling the amouni of cement and
water, and the degree of mixing and compaction,
Daily processing is best carried out in saveral sections mth -
er than one long section, This permits more efficient use of
equipment and thus speeds up operations. It also permits
compliance with time limits for moist-mixing,compacting, and
finishing, as given in the specifications.
Cement Application
%ce cemant hydration practically ceases when tempera-
tures approach freezing, cement should not be applied when
air tamperatura is 40” F (4° C) or lower. Cement must not be
applied when the soil matetial or subgrade is frozen.
The amount of cement required is specified either as a per-
centage of cement by weight of oven-dry soil material, or in
pounds of cement per cubic foot (kilograms per cubic meter)
of compacted soil -cement.’ fig. 5can be used to convert from
one to the other if the maximum dry density of the compacted
soil-cement is known.
EXAMPLE 7.
Calculate the quantity of cement per cubic foot of compacted
soil-cement.
GIVEN: Maximum dry density of compacted soil-cement
121.2 lb per cubic foot (1941 kglrn~)
Specified cement content by dry waight of soil material 60/0
PROCEDURE: Calculate lhe weight of soil material by dividing
the weight of soil-cement by the quantity 1 plus the cement
contenl axpressed as a decimal:
1212
= 114,3 lb per cubic foot (1831 kg/m2)
(1 O + 0.06)
The quantity of cement in each cubic foot is
121.2 -114.3 = 6,9 lb per cubic foot (1 10 kg/m3)
15
TABLE 1. Normal Ranae of Cament Raauire-
rizon Soils’
Cement, Cement,
Cement, pounds per kilograms per
>erce”tage cubic foot of sum meter 01
AASHTO Y w:/Ohl of compacted cornPa. ted
SOI1GmuP so(l-cement soil. cement
Callche 7 8 130
Chat 7 8 130
Chert i 8 130
Cinders 8 8 130
L,me$ lone screenings 5 110
Marl 11 10 160
Red dog 8 8 130
Scoria c.ntaim.g 01.s
No, 4 materiel 11 11
sccxa (rmnu$ No. 4
rna[er ia only) 8 130
Sh,;:(:r di.integrated
10 10 160
Shell soils 7 8 130
Slag (air-cooled) 7 8 130
S18. (water-cooled! 12 9 140
16
---
17
Fig. 6. Quantity of cement per unit length for given depth and
width of treatment forspeclfied cement contems,
18
TABLE 3. Cement Sp l Requirement, Pounds
per Square d per Inch of Compactad
Thickness I n2 psr 10 mm)
cement,Dre.c Cemenl smad,
cement ..”(.”1 m“nd,D,, q“ amen, .0”,. ”,, ‘Ioq, am,persquare
pound, P.< yard w mch t kilogram w melw perIomrr
.“,,. f.., of ,,’., ”.,. .! ,. b’. “,8,,,0{ of ,hickne,,of
CLmlpa,led cmnwc[ed COrnm.t.d compacted
m l-cement SO1l-cem,., soil-cement ,011 -cemml
,5 3.38 72 0.72
50 3.75 80 0.80
55 4.13 88 0.88
60 4.50 0.96
65 4.88 ,H ,04
7,0 5.25 112 ,.,2
75 563 120 ,20
80 ,0 ,28 1,28
8.5 6,38 136 1.36
9.0 675 144 , ,4
9.5 7,13 152 1,52
10.0 7,50 160 1,60
,0.5 7,88 168 ,,68
110 8,25 1,6 176
115 863 184 1.84
,20 90 1’32 ,.92
12,5 9,38 200 2.00
13,0 9.75 208 2.08
,35 10.13 2,6 2.16
1,0 ,0.50 224 ,.2,
145 10.88 232 2.32
150 11.25 240 2.40
155 ,1.63 248 2,8
160 ,2.0 256 2.56
—
EXAMPLE 2.
Determine the linear distance a truckload of cement should
travel to spread the required amount of cement.
GIVEN: Required cement content . . . . . 6.9 lb per cubic foot
(11 Okg/m?)
Depth of compacted soil-cement . . . . . . . ...6 in. (150 mm)
Wdth of spread . . . . . . . . . . . . . . . . . . . . . . . . . . ..6 ft(2.4m)
Weight of truckload of cement 15,400 lb (6990 kg)
19
s
I
8
,.~~., ~m....
,0,,,,0. ,,,, ,,,.”,”. ,, ,”,,,. ,, ,“,”,,, ,“,,,,,
20
Fig. 8. Weighing cement collected on a square yard (m’) of
Canvas Is a check on the quantify of cement spread.
22
Bagged-Cement Spread for
Mixed-in-Place Construction
When bags of cement are ueed on small jobe, a simple but ~
exact method for proparly placing the bags is necessary. The
bags should be spaced at approximately equal transverse and
longitudinal intervals that will ensure the proper percentage
of cement. Positions can be spotted by flags or markers fas-
tened to chains at proper intervals to mark the transvarseand
longitudinal rows.
EXAMPLE 3.
Find the hourly delivery rate of dry soil matetial,
GIVEN: Moist soil maletial going through the plant per hour
,., .,.,,. ,., ,., .,, ., 500 ions (454 t)’
Moisture content of material . . . . . . . . . . . . . . . . . . . . ...5.50A
PROCEOURE: Delivery rate of dry soil matedal is
500
— = 474 tons per hour (430 tlh)
(1.0 + 0.055)
23
Fig. 11. Rate 01 cement feed is calibrated to revoIut~ons of the ce-
ment feeder.
24
EXAMPLE 4.
DetermIne the amount 01 cement requred per minute
GIVEN Specified cement content by weight of dry so11mate-
rlal 6%
PROCEDURE 474 tons per hour (430 t/h) (from Example 3)
of dry so11material reqwes 474 x 0 06 = 28 4 tons of cement
per hour (25 8 t/h), or
28 4 x 2000
= 948lbofcementperminute(430kg/m~n~
60
25
tin~s on the cement feeder. If a belt cement feeder is beirm
us;d, triala are mada at different cement feeder gate open=
. . . . . . . . . . . .. . . . . . . . . . . . . . .
ings. I ne cemem on me selectea tengm or conveyor oe[[ IS
collected and weighed for each tflal run. A calibration graph
can then be drawn by plotting the RPM setting or gate open-
ing on the cemant feeder on the horizontal scale andthecom -
puted percent of cement by dry weight of soil material on the
vertical scale. Thus, for a constant supply of soil matetial, the
setting on the cement feeder for the required quantity of ce-
ment can be determined from the graph.
EXAMPLE 5.
Determine cement meter setting
GIVEN: Specified cement content by weight of dry soil mate-
rial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...60/0
Moisture content ofmatetial . . . . . . . . . . . . . . . . . . . . ...5.5%
PROCEDURE: Determine the weight of soil matetial on the
main conveyor belt at vatious feeder gate openings.
m
Calculate the weight of dry soil matetial by dividing the quan-
tity of moist soil matetial by the quantity 1 plus tha moisture
content expressed as a decimal:
Moist soil material
(1.0 + 0055)
Dry soil material
per unit length
of belt
lb/ft (kg/m)
42,6 (63.5)
36.2 (539)
* 29,6 (440)
5 (i25j I 115 (51 .zj 23.0 (34.1 )
26
Determine weight of cement on main conveyor belt at various
m
RPM settings of feeder:
For prod~ction, the main feeder belt is set al 8 in. (200 mm).
Calculate the cement content by weight of dry soil material at
8-in. (200-mm) soil-aggregate feeder belt setting for each
cement feeder setting.
Example for RPM sefting of 14:
2,87 lb cement
m
x 100 = 6.70/Qcement
426 lb dry soil matetial
EXAMPLE 6.
hnd the production of the plant with the 8-in. (200 -mm) feeder
gate opening and 12-RPM cement feeder setting
GIVEN: Total length of main feeder belt 165.0 ft
(50.29 m)
Average time for one revolution of belt . . . ...26.7 seconds
PROCEDURE: Calculate average belt speed:
165.0 /26.7 = 6.f8 It/second (1.88 m/s)
Dry soil matetial plus cement going through plant:
27
/
41” I , 1
8 10 14
Cementfeeder setting, RPM
EXAMPLE 7.
Determine the amount of water needed per minute.
GIVEN: Optimum moisture content .. . . . . . . . 11.5%
28
Add forevaporation loss . . . . . . . . . . . . . . . . . . . . . . . . . ...20/0
Moisture insoilmatetial . . . . . . . . . . . . . . . . . . . . . . . . . . . ,5.50/0
From previous example, dry soil matarial used . . . . . . ...474
tons per hour (43o I/h)
From previous example, cemen! used . . . . 28.4 tons per hour
(25. Stlh)
PROCEDURE: Water in soil matefial: 474 x 0.055 = 26.1 Ions
per hour (23.7 t/h)
Soil matetial and cement: 474+ 28.4= 502.4 tons per hour
(455,8 t/h)
Water required: 502.4 x 0,1 35’= 67.8tons per hour (61.5 t/h) ~
Water to add: 67.6 -26.1 = 41.7 tons per hour (378 I/h)
EXAMPLE 8.
Calculate [he correct proportionsfora 2000-lb (907 -kg) batch
of soil-cament to be mixed in a batch-type pugmill or rotary-
drum mixing plant.
GIVEN: Cement contant by weight of soil matetial 6°/0
Optimum moisture content by weight of soil matarial Plus
cement, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150/0
Moisture content of raw soIl material .5.50/0
PROCEDURE:
1. Weight of dry soil matetial plus cement per batch:
29
—
2 WeIghI of dry so,, ma,er,a,
1762
= 1662lb (754kg)
(1 o+ 006)
3 Weight of ceme”,
1762. 1662=100lb(45kg,
STATE DA,,,p
mu,,: COUNIY PRcmc,NO.,
_
STAT(ON R,MARKS:
..,,.,. DW,,l,y
& (.,. n
0,!,.”. .0,,,.,.
—%
I“,*.,
32
PR’m, c, —_... .— — m.,,., No, —._
Mar’... ,,,s,,,
-2— W.,
0,,.”. w,..,.
—. ,,,L— %
.0,s,”,. ,’0.,,.,, %
33
—..._—.
sity is referred to as the “maximum density, ” and represents
approximately the density to be at fained in soil-cement CO”.
sfrucflon
Many engineers have devised shortcuts in making field
moisture-density tests. For insfance, the field sample, which
is near optimum moisture, is split in Ihreeparts andone portion
is used to establish a point near the peak of the moisture-den-
sity curve (fig, f 8), A second portion of malerial with theaddi-
tion of a Small inCreMent of water is then used to esfablish a
point on the wet side of the curve. The third part of theorigim?d
field sample, which has dried slightly in the interim, is used to
establish a dry point on the curve.
With a little expedience, an inspector can accumfely judge
when a soil-cemenf mixture is at optimum moisture by ifs feel
and by the way it packs into the mold Such shortcuts de-
crease fhe time required to make a moisture-densif ytest and
I 950
120 -&
I900 =?
E
. z
g 115 1850 j
~
Iew
9
I& ,,0
5 10 15
MOISTURE
CONTENT%
34
Field motsture-density tests are important and should be
conducted regularly lo control construction variables and
assure sal~sfactory results Figs A-l and A-2 in the Appendix
are typical form sheets used for moisture-densny determlna~
t~ons in the lIeId
Moisture Test
In order to estimate mlmng-water reqwements. representa-
We mmture samples are obtalned from the raw soil prior to
m,x,ng and water appllcat~on.
The moist samples are welghed, then dried and rewelghed
The moisture content IS computed as follows
%
Some agencies use the large calcium carMde/acetylene
gas pressure moisture tester for determining moisture con-
tent. It can be used only formaterialsthat pass the No.4 (4.75-
mm) sieve, and the sample size is very limited.
EXAMPLE 9,
Determine water required.
GIVEN:
k-place moisture content of raw soil material 5.50/0
Optimum moisture content . . . . . . . . . . . . . . . . . . 1150/0
Maximum density . . . . 121.2 lb per cubic foot (1941 kg/ins)
Compacted depth ..,..,...,.,,.,,.,.6 in, (150 mm)
Mxing width . . . . . . . . . . . . . . . . . . . . . . 8 ft (2.4 m)
Mixing rate . . . . . . . . . . . . . . . . . 30ft per minute (9,1 m/min)
PROCEDURE:
1. The approximate percentage of moisture required equals
the difference between the optimum moisture content
and the moisture content of the raw soil material, Plus
2°/, of the total mixtura(forevaporation):l 1.5-5.5+2=80h.
2. Enter Hg. 20 at the left edge al 8-ft (2.4-m) width of proc-
essing and proceed horizontally to the 6-in. (150-mm)
depth line; then proceed downward until the 121 .2-lb/
cu ft (1 941 -kg/m3) density line is intersected. Proceed
horizontally to the right and read gallons per foot (L/m)
tor In/o moisture: approximately 0,58 U.S. gal per foot, or
0.48 imp gal per foot (7,2 L/m).
3. Multiply gallons per loot (L/m) by the 80/0moisture re-
quired: 6 x 0.58= 4.6 US gal per foot, or 3.8 imp gal per
foot (8 x 7.2 = 58 L/m),
9
\ \
\
#
\
. .
.
.
w ,
86”0,, ,,”,,,0..,0, m, q, fi”a, ,,”” ,., ,,,0. ,. ,,,, ”o.~
“,,/,.6 s“ t
EXAMPLE 10.
Calculate quantity of water required.
GIVEN: Weight of soil matetial at field moisture content per
unit length of windrow . . . . . . . . . 460 lb per foot (685 kgJm)
Moisture content of in-place raw soil material . . . . . 550/0
Optimum moisture content of soil-cement mixture 11 .50/0
Forward speed of mixing machine, approximately 12 ft per
minute (3.7 mlmin)
PRoCEDURE:
1, Convart weight of soil matetial per unit length of windrow
at its in-place moisture content to weight of the ovendry
soil material:
460
= 436 lb ovendry soil material
(1.0 + 0.055)
per linear foot (649 kg/m)
2, Quanfity of cement required per unit Iengthof windrow:
436 x 0.06 = 26.2 lb per foot (39 kg/m)
3. Quantity of dry soil material Plus cement per unit length
of windrow
436+ 26,2 =462.21 bper loot (688 kg/m)
4, Quantity of water in soil material per unit length of wind-
row:
460-436 = 24 lb per foot (35.7 kglm)
42
62 4 24 = 36 4 lb per foot (57 1 kg/m)
38.4/E 33 = 4.6 U S gal per foot or 3 8 imp gal per fool
(57 L/m)
This IS the quantity of water to be added per un,t length 01
wlndrow
7. Ouanttty 01 water to be added per wxt 01 tome
4 6 x t 2 ft per rmnute (forward speed of mxer) = 55 2 ” S
gal per minute or 46 0 imp gal per minute (209 L/m(n)
44
llonshlp varies slightly wth the type of soil being processed
Routine depth checks should be made during mlxlng operas
t,ons to assure that the specified thickness IS attaned.
LIFE stakes set 1 11 (0 3 m) outsIde the dewed roadway
edge are used to control wtdth of processing It IS nportani
that a uniform mix be obtalned at the edges
In street construction, special attention should be given to
the mixing of soil-cement adlacent to curbs and gutters. All
soil and cement should be moved away hom the gutter sec-
tion for the full depth of processing using the point of the
motor-grader blade, a plow, or other devices. After mixing is
performed, the material is bladed back and compacted.
Compaction
The principles governing compaction of soil-cement are the
same as those for compacting the same soil mate fials without
cement treatment. The soil-cement mixture at optimum mois-
ture should be compacted and finished immediately. Moisture
loss by evaporation during compaction and finishing, indica-
ted by a greying of the surface, should be replaced with light
applications of water.
Tamping (sheepsfoot) rollers are generally used for initial
compaction excapt for tha more granular soils. To obtain ade-
quate compaction, it is sometimes necessary to operete the
rollers with ballast to give greater unit pressure. The general
rule is to use the greatest contact pressure that will not excaed
the beating capacity of tha soil-cement mixture and that will
still “walk out” in a reasonable numbar of passes.
When tamping rollers ara used for initial compaction, the
mixed material must be loose so that the feat will pack the bot-
tom material and gradually walkout on each succeeding pass.
If penetration is not being obtained, the scatifier on a motor
grader or a traveling mixer can be used to loosen the mix dur-
ing start of compaction, thus allowing the feet to penetrate.
Vibratory-steel-wheel rollers, gtid rollers, and segmented
rollers can be used satisfactorily to compact soil-cement
made of granular soil matetials. Vibratory-plate compactors
are used on nonplastic granular materials.
Pneumatic-tire rollers can be used to compact coarse sand
and gravel soil-cement mixtures with very little plasticity and
very sandy mixturas such as dune, beach, or blow sand, which
have little or no binder material. Some rollers permit rapid infla-
tion and deflation of the tires while compacting,
Pneumatic-tire rollers pulled by track-type tractors equip-
ped with street plates can be used to compact cohesionless
sand mixtures, The weight and vibration of the tractor aid in
compaction.
48
Heavy three-wheel steel rollers can be used lo compact
coarse granular materials contalnlng Mile or no binder. Gravy
elly solIs that have low plasticity are best sutted for compac
tton with these rollers
For best results. compaction should start lmmed~alely after
the solI maternal. cement. and water have been mlxed Fe
qulred densltles are then obtalned m”re readily, there IS less
water evaporation. and dally productton is increased.
Finishing
There are severai acceptable methods for t~n~shiny b”,i
cement The exact procedure depends on equipment. lob
conditions, and SONIcharacteristics Regardless of method
the fundamental requwments of adequate compaction
and optimum moisture must be met lo produce a high-quality
surface The surface should be smooth, dense and free “i
ruts, ridges. or cracks
47
r...= . ..- .“, . ---- ––. .. ---,
Joint Construction
At the end of each day’s construction, a transverse construc-
tion joint is formed by cutting back into the completed soil-
cement, using the toe of the motor-grader blade or axes. The
resulting joint should be verticel and firm.
Duting processing of the abutting section, it is important that
the matetial next to the joint be mixed well. The joint is cleaned
of all dry and unmixed material and retrimmed if necessary.
Then the mixed moist material is bladed back to the joint. The
4s
material next to the joint must be thoroughly compacted, The
joint should be left slightly high; then during final blading it is
trimmed to grade with the motor grader and rerolled,
Degree of Compaction
and Final Depth Check
The most common density tesl methods are
1. Nuclear method
2. Sand-cone method
3. Balloon method
If the test is performed with care, these and other methods
can be used to determine the degrae of compaction obtained.
Various types of appamtusare available for all thasemethods.
A comparison of dry densities is used todetermine the degree
of compaction obtained; however, a rough check on the
degree of compaction can be made quickly by comparing wet
densities,
Densities should be determined al several locations on the
first few sections completed the tests are made immediately
after final rolling. Comparison of these densities with the re-
sults of the field moisture-density tast indicates any ad@st-
ments in compaction procedures that may ba required to en-
sure compliance with job specifications. Specifications gen-
erally require that the density obtained not be less than 960/,
as dalermined by the field moisture-density test. After com-
paction procedures have been adjusted, only routine daily
density chacks are required.
In street construction, special attention to compaction ad-
jacent to the curb, gutter, and utility structures is necessary.
The wheels of a motor gradar can be used to obtain additional
compaction along the gutter line.
Nuclear Method
Many agencies that are engaged in compaction control on a
tairly regular basis use the nuclear method in the direct trans.
mission mode of operation (ASTM D2922 and D3017,
AASHTO T238 and T239). Many of these nondestructive tests
can be run in a short time. Proper calibration, operation, and
maintenance of the equipment are essential, A license is re-
quired and oparator instructions and safety precautions must
be adhered to.
40
Fig 25 DenSlty Of compacted SOll-Cementtmng determined by
the ““clear method I” the directtransmIssIon mOdeofoperatl0”
Sand-Cone Method
The sand-cone method, AASHTO T191 or ASTM D1556. IS
one of the most common for determining in-place densities
Fig 26 shows the apparatus used.
The sand should be clean, dry, umform. uncemenied, dw
able, and free-flowing The sand should be comprised 01
natural subrounded or rounded particles. The maximum-size
particle should pass the No. 10 (2.0.mm) Steve with less than
3% passing the No 60 (0.25.mm) sieve The sand must be air-
dry both at the time its bulk density IS determined and when it
is used for in-place density determlnallons
The procedure for calibrating the sand and funnel and for
maklng the test follows
Calibration of Sand and Apparatus
1 Determine the weight of the density apparatus
2 Pour the air-dry sand Into the inverted apparatus through
the open valve until the jug and the pycnometer top are
full. During thlsoperat,on the funnel shall beapproxlmate-
ly half-full of sand at all times. AvoId ]amng or vibrating
the density apparatus while the sand ~sflcwng When the
sand stops flowing, close the valve and remove the ex-
cess sand I” the funnel Weigh the apparatus and sand
and determine the net weight 01 sand Remove the sand
from the density apparatus
3. DetermIne the volume of the lug and pycnometertop wth
water Pour water Into the werted density apparatus
through the open valve unit1 water appears I” the funnel
Close the valve, remove excess water, and drythelunnel
and outslde surfaces of the apparatus Weigh the appa~
ratus and the water and determine the net weight of water
Remove the water and dry the apparatus.
EXAMPLE 11.
Determine ““I, weight of sand and calibrate lunnel
PROCEDURE
1. Weight of apparatus filled with sand 17 91 Ib
(6 124 kg)
2 Weight Of apparatus 4.20 lb (1 905 kgj
3 Weight of sand, (1) (2) ._....... 13.71 lb (6219 kg)
4 Weight of apparatus filled wth water.. 12 75 lb
(5 763 kg)
5. Weight of water, (4) - (2) . . . . . . . . . . 8.55 lb (3.878 kg)
6. Volume of apparatus, (5) / 62.4’ . . . . . . . . . 0.137 cu fl
(0.00388 m3)””
7. Unif weighf of sand, (3) / (6) . . . . . . . . ..’100.1 lb/ci fl
(1603 kg/m3)
Calibration of Funnel
To determine the weight of sand required to fill the funnel, in-
vert the density apparatus full of sand on the metal basa plate
on a smooth, flat surfaca; then open the valve unti the sand
stops flowing. Closa the valve and remove the apparatus and
unused sand.
EXAMPLE 12.
Calculate the amount of aand needed to fill the funnel and
baae plate.
PROCEDURE:
1. Weight of apparatus and sand at start . . . . . . . 17.9t lb
(8,124 kg)
2. Weight of apparatua and unused sand . . . . ...13.98 lb
(6.341 kg)
3. Weight of sand to fill funnel and base plata, (1) - (2)..
3.93 lb (1 .783 kg)
Density Teat
1. Level the surface of the test area Using the base plate as
a guide, dig a hole approximately 5 in, (125 mm) in diam-
eter almost through the depth of treatment, using a ham-
mer and chisel or soil auger. To avoid enlargement of the
hole by praaaure of tha excavating tools, material should
be Iooaened in the test hole by cutting. Carefully remova
all loosened material in the test hole and place it in a tight-
ly covered container. Clean the hole with a brush and re-
move all loose particl ea. Uae cara during tha test to avoid
Ioaing any matetial removed from the test hole.
2. Determine the volume of the teat hole by the uae of the
density apparatus andcalibrated aand, Rllthe jug with
Ihesand andwaigh theapparatus and sand. Invert the
52
apparatus and plaCe the tunnel rim over the hole and in
the groove provided in the base plate. Open the valve and
allow the sand to fill the test hole and funnel. Avoid jarring
or vibrating the density apparatus during the test. After
the sand has atopped flowing, close the valve and weigh
the apparatus and remaining sand. The sand used to fill
the test hole is the weight of sand released in the test
minus the weight of sand in the upper cone.
3. Determine the moist weight of all material removed from
the test hole. Mix the material thoroughly, then takea rep-
resentative sample and determine its moisture content.
Using this moisture content, calculate the dry weight of
material removed from the test hole.
4. For gravelly soils, determine the percentage of gravel re-
tained on the No. 4 (4.75-mm) sieve of the material re-
moved from the test hole.
Calculations
1. The moisture content and the ovendry weight of matetial
removed from the test hole are calculated as follows:
% moisture of representative sample
_ wet weight -dry weight ~ , ~0
dry weight
Dry weight of matetial from test hole
wet weight
1.0 + (oh moisturell 00)
’10retained on No, 4 (4.75-mm) sieve
_ weight relained on No. 4 (4.75-mm) sieve ~ , ~.
total dry weight of sample
2. The volume of the test hole, in cubic feet (ms), is calcu-
lated as follows
weight of sand used minus sand in upper cone, lb (kg)
unit weight of the sand, Iblcu ft (kg/m’)
3. The in-place, ovendry density, in pounds per cubic foot
(kg/m3) of the soil-cement equals
dry weight of material removed from hole, lb (kg)
volume of hole, cu ft (m3)
53
Rubber-Balloon Method
As with the sand-cone method, the denslfy hole IS dug and all
the matem removed IS placed in a container and Its dry
welght determined. The volume of the hole~sthendetermlned
dwctly us,ngacallbratedapparat”scontalnlng water Apres~
sure bulb exerts pressure on the waier and a rubber balloon
contalnlng water IS forced unto the conf~nesofthedensity hole
(ASTM D2167, AASHTO 7205) The difference between the
mttal and fInal water volume readmgs IS the volume 01 the
hole Like other methods, the rubber-balloon method has limi&
tations and care must be taken in running the test
%+=+-=+
55
EXAMPLE 13.
Find density corrected for gravel content,
GIVEN:
Percentage of gravel larger than No. 4 (4.75-mm) sieve infield
moisture-density test sample, .,. . . . . . . . . . . . . . . . . ...180/0
Percentage of gravel larger than No. 4 (4.75-mm) sieve in
sample from field density hole... . . . . . . . . . . . . . . . . ...11%
Bulk specitic gravity of gravel . . . . . . . . . . . . . . . . . . . . . 2.50”
Maximum density from field moisture-density curve deter-
mined on sample containing 180/0 gravel 120.0 lb per
cubic foot (1922 kg/m3)
PROCEDURE:
On the gtid (fig. 28) locate the intersection of t20.O lb per
cubic foot (1 922 kg/m3) dry density and 18% gravel. With a
straightedge, intersect this point and the specific gravity of
2,50, then extend this line until it intersects the vertical line on
the grid representing 110/0gravel. Project this point horizontal-
ly to the dry density scale on the left edge: 118.2 lb per cubic
foot (1893 kg/m3)
ANSWER:
The density of 118,2 lb per cubic foot (1893 kg/m3) isthecor-
rected theoretical maximum dry density of the field moisture-
density test fora sample containing 11 %gravel instead of 18°/0
gravel. The in-place dry density of the material tested should
be compared to this corrected density.
After the density determination is made, the compacted
depth ismeasured. The depth of treatment is usually quite
apparent because of the difference in color between the sub-
grade and the soil-cement mixture. However, it is sometimes
difficult to distinguish the bottom of treatment by color, in
which case water is poured into the density hole and allowed
to stand. The subgrade will be softened while the full depth of
treatment will remain firm. The bottom of treatment can then
Curing
Soil-cement at optimum moisture contains sufficient moisture
for adequate cement hydration. After final compaction, a
moisture-retaining cover is placed over the soil-cement to
permit the cement to hydrate. Moist soil-cement ia cured with
bituminous material, but other materials such as waterproof
paper or plastic sheets, wet straw or sand, fog-type water
spray, and wet burlap or cotton mats are entirely satisfactory,
The bituminous materials most Commonly used areemulsilied
asphalt SS-1, RC-250, MC-250, and RT-5.
The rate of application varies from 0.15 to 0.30 gal per
square yard (0.7 to 1.4 L/mz). Before the bituminous material
is applied, the surface of the soil-cement should be moist and
free of dry, loose mateflai. In most cases a light application of
water precedes the bituminous cure.
When the air temperature is expected to reach the freezing
point, the soil-cement should be protected from freezing for 7
days after its construction and until it has hardened.
Opening to Traffic
Completed potiions of soil-cement can be opened immedi-
ately to local traffic and to construction equipment providing
the soil-cement has hardened sufficiently to prevent marting
or distorting of the surface, and providing the curing material
is not impaired. If the bituminous moiature-retaining cover has
not dried sufficiently to prevent pick-up, sufficient sand or
granular cover should be applied.
Maintenance
Specifications require that the contractor maintain the soil-
cement in good condition until all work has been completed
and accepted. Any defects that occur should be repaired im-
57
mediately by replacing the soil.cement for the full dapth of
treatment. Areas deficient in thicknaaa should also be
remedied by replacing the material for full depth of treat.
ment rather than by adding a thin layer of soil. cement to the
complated work.
6e
Appendix
59
Moisture-Density Relations
(US. Customary Units)
,mlE OAT, —
STATION RHA4RKs—
~~.~.~wa,ght s$ao!mm ,, ) c ,,
,4) ml... m ..,, c“ “
151 w O.., It, 131-141 ,.,. “
,Em. r. . ..4-..
.,,,”,”. 0.”,,!,
—_ (..” “
0,!,,””. ..’,,.,.
—— %
l.wee,.r
60
Moisture-Density Relations
(S1 Units)
LOCATION DA,,_
,,0,,., ,,.,,.. NO.,
—
S,A,(ON: REMARKS:
.,.,”,”. Mm,,
—- W.,
‘W.”. Mom!”r.
..— %
,“mec,.r __
MOIST”., CONTENT .%
61
LOCATION mm
C.”,ny
(07, 0. Wd+m d S8rw. !.. m.! “.1. (?, -,, . (!$,, — lb — m
,08, .,, W“*V (on . (00, _ (.,. “ _ w“’,
mm
m, Wm d T,..!.,”, —!. — . .
as.,..,.. -.
I“*,
62
Field Density
mcmm m,,:.. .
mm,..: _ ,,’0,,., NO
.,.,,.5
cm,”,
(,7) .,, !.7.,9,, d sample ,,.. ,.s, ..,.,,, -,, ! ,!,, , — lb . . . .. k,
C.plh
(*, , ml” 0,,,,,,..”, -L,- !“ .. . . .
,.,..,,. -.,
63
Related Publications
The following publications are available for purchase
from the Portland Cement Association,
a4
Tfls p.blcation is intended SOLELYfor useby PROFESSIONAL
PERSON-
NELwhoarecompetentto evaluatethesignificanceandfimifationsofthe infor-
mationprovidedherein,andwhowillaccepttotalresponsimtyW the aPPhca-
tion o{ tNs information.The PortlandCementAssociationDISCLAIMSanYand
all RESPONSIBILITY and LIASILITYfortheaccuracyO{andthe applcaf
ion of
Ihe Infomn.ti.n mntd.ed in W. publicationto the1.11
BKI.Mpermittedby law.