simple SDI:auto

Operators Manual

Revised February, 2014

Manufactured by:

© 2005-2014 spears design and consulting inc.

Distributed By:

® 2450 Business Park Dr. Vista, CA 92081  (760) 727-3711  (760) 1727-4427
www.appliedmembranes.com  [email protected]
 simple SDI:auto
Table of Contents

Topic Page
Introduction............................................................................................................... 3
Getting to know simple SDI: Overview...................................................................... 4
Setting up simple SDI:
Getting Started..................................................................................................... 5
Prefilter Installation and supply water connection................................................ 6
Drain line connection.......................................................................................... 7
Start-up and test procedure.................................................................................. 8
Test Procedure..................................................................................................... 9-11
Operating simple SDI:
End of test clean-up and routine maintenance...................................................... 12
Controller Operation............................................................................................ 13-15
Troubleshooting................................................................................................... 16
Battery care and Charging.................................................................................... 17
How to use our Quick-connect fittings................................................................. 18
Specifications............................................................................................................ 19
Parts Drawings........................................................................................................... 20 & 21
Declaration of Conformity, CE................................................................................... 22
Warranty................................................................................................................... 23

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 simple SDI:auto
Introduction

Thank you for purchasing simple SDI. We hope you’ll find simple SDI to be an indespen-
sible tool.

We designed simple SDI with feedback from experts familiar with other automated SDI
measurement systems as well as those who’d performed more manual tests than they care
to remember. We incorporated as many of their suggestions as we could. For example:

• simple SDI is battery powered for true portability.

• simple SDI uses standard .45 micron, 47 mm membranes, no encapsulated or propri-
etary size single-source membranes.
• simple SDI operates on as little as 35 psi feed water pressure. Testing is now possible
on many water supplies that previously required a booster pump.
• simple SDI is housed in a rugged crush-proof case. No flimsy tissue-thin plastic here.

As good as simple SDI is, there’s always room for improvement. If you have an experi-
ence, idea or input either positive or negative we’d love to hear from you.

Again, thanks for your purchase. Welcome to the community of simple SDI users.

David Spears

spears design and consulting inc.



Distributed By:

® 2450 Business Park Dr. Vista, CA 92081  (760) 727-3711  (760) 727-4427
www.appliedmembranes.com  [email protected]

3
 simple SDI:auto
Getting to know simple SDI: Overview

Controller Enclosure
LCD Display

Enter Switch
Down Switch
UP Switch
Power Switch

Membrane filter holder

(drain line, 0.5” OD)

Power In (9VDC)
Pressure Gauge
Pressure Regulator
Inlet Valve
Water Inlet (.25”OD)

! WARNING! Do not blow air through the inlet or outlet of the meter or the
flow sensor will be damaged.

Included with simple SDI:auto Optional Components

Power Supply- Prefilter Membrane Filters Booster Pump System Prefilter
Battery Charger (50 micron) (100) & Tweezers (5 micron)

4
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 simple SDI:auto
Setting up simple SDI: Getting Started

Remove the vinyl plug from the water Inlet fitting Remove the vinyl cap from the outlet fitting on
and place it in the Power In jack. the right side of the meter.

Note: Replace the vinyl caps after testing to protect the internal components from foreign
particles and to retain the collets on the fittings.

NOTE! simpleSDI is a precision instrument and should be used accordingly. Do not drop
! or otherwise physically shock the meter. Do not submerge or spray with water. Do not
leave in direct sunlight or other unprotected environment.

Setting up simple SDI:auto Prefilter Selection

The minimum prefiltration requirement is the 50 For many water supplies, the optional 5 micron
micron prefilter. This filter should be used on every prefilter is also required. Use the 5 micron filter
test. The filter is too large to affect the SDI results on unfiltered water supplies or on water supplies
but small enough to protect the internal compo- where the SDI results are high (e.g. SDI-15 greater
nents of simple SDI from damage. than 5) or whenever you receive an “OVER-
RANGE” error message indicating that the plug-
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ging factor is 90% or greater.
5
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 simple SDI:auto
Setting up simple SDI: Prefilter installation and Supply Water Connection

The illustrations below show how to connect the prefilters. Please note the direction of the flow arrows on
the filters and connect them in the proper orientation. Use the blue 1/4” OD Polyethylene tubing supplied.
There are two short pieces for interconnecting the filters and connecting to simple SDI. There’s one long
piece for connecting to the water supply.

Note: These instructions assume familiarity with the Quick-Connect type fittings that we use. If you
haven’t used these fittings before, please see the appendix for a tutorial on how to use them.

Feed water connection for prefiltered water supplies.

Water Source

.25” OD
Polyethylene Tubing
(or equiv.)

50 micron
Prefilter

Feed water connection for all other water supplies.

Water Source
.25” OD
50 micron Polyethylene Tubing
Prefilter (or equiv.)

5 micron
Prefilter

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 simple SDI:auto
Setting up simple SDI: Filter Holder and Drain Line Connection

To Drain

Slip the drain tubing

over the barb on
Insert the tubing on the membrane filter housing
the membrane filter
into the fitting on the side of the meter. Press
housing.
firmly to securely engage the tubing..
The drain should be able to handle 2 liters/minute for a short duration during flushing and 1 liter/
minute or less for the duation of the test. If a bucket is used it should have about 5 gallons capacity.

Connections Complete

From To Drain
Water
Supply

simple SDI is now connected and ready for start-up.

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 simple SDI:auto
Setting up simple SDI: Start-up & Test Procedure

The Start-Up and Test procedure is really 4 simple steps.

1. Flush the air out.
2. Install the membrane filter.
3. Adjust the pressure.
4. Start the test.
However, simple things are often harder to explain than they are to do. Bear with us. We’ll have you up and
running in no time.

Close the Inlet Valve on simple SDI. Slowly open the Inlet Valve on simple SDI by
Open the valve at the water source. turning the handle counterclockwise. Water will
flow through simple SDI.

No bubbles

Tapping on the pressure regulator and/or turning Allow the water to run for 15 seconds or so or
the knob helps to dislodge air bubbles. until you see a clear bubble-free stream of water
flowing through the clear blue tubing. Close the
Distributed By: Inlet Valve.
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 simple SDI:auto
Setting up simple SDI: Test Procedure

The next step is to install the membrane filter. As simple as this sounds there are at least two distinct ways
and perhaps a number of hybrid methods for doing this. We’re going to explain two methods. You chose
the method that works best for you.

Filter installation:Technique #1

1 2

Open the membrane filter housing. Using the Put the top back on the membrane filter housing
tweezers provided, place a membrane on the but do not fully tighten it. Leave it loose enough
face of the filter housing. (Note that the mem- so that water can freely escape, about 1/2 turn
branes are white and are separated by light less than fully tight.
blue pieces of paper. Make sure that you have a
membrane and only a membrane.)

3 4

No bubbles

Open the inlet valve-just enough for water to flow. When you see clear bubble-free water in the
Allow water to dribble out of the housing. clear blue tubing, tighten the housing and close
the Inlet Valve. With the inlet valve closed,
tighten the housing further if necessary. (Go to
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Page 10.)
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 simple SDI:auto
Setting up simple SDI: Test Procedure

Filter installation:Technique #2
1 2

Open the membrane filter housing. Hold the inlet Using the tweezers provided, place a membrane
half of the filter housing in one hand. Tilt the on the face of the filter housing. (Note that the
filter housing UP so that the face of the housing membranes are white and are separated by
is up and parallel to the ground. Open the inlet light blue pieces of paper. Make sure that you
valve very slightly so that water spills out of the have a membrane and only a membrane.) The
housing. Close the valve while keeping the filter “shiny” side of the membrane should be placed
housing face up and parallel to the ground. “UP”.

3 4

Next, wet the membrane thoroughly. An eye- Once the membrane has been wetted thoroughly,
dropper or small bottle with a spout are helpful put the top back on the membrane filter housing
in doing this. and tighten fully. (Go to Page 10.)
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 simple SDI:auto
Setting up simple SDI: Test Procedure

With the system purged of air bubbles and the membrane filter installed, the only things
left are to adjust the pressure and start the test.

Adjusting the test pressure.

Adjust to 30 psi

Open the Inlet Valve and as quickly as possible As soon as you reach 30 psi, close the inlet valve.
adjust the pressure to 30 psi. (Turning the knob This procedure is only necessary on the first test
on the pressure regulator clockwise increases the on a given water supply. On subsequent tests the
pressure, turning it counter-clockwise reduces the pressure can be adjusted, if necessary, during the
pressure.) first few seconds of the test.

ENTER
POWER

Turn the Power ON. After the Welcome screen Monitor the meter as the test begins. As the mem-
comes up, Press ENTER to begin the test. OPEN brane fouls, the pressure will increase. For opti-
the inlet valve. As soon as the water starts flowing, mum accuracy re-adjust the presssure to 30 psi.
the test will begin automatically. After the first 4 to 5 minutes the pressure will
stabilize. The test will take approximately 20 min-
utes to complete. 11
 simple SDI:auto
Operating simple SDI: End of test clean-up and routine maintenance

WARNING!
! WARNING! Do not blow air through the inlet or outlet of the meter or
the flow sensor will be damaged.

When you are finished testing, close the valve at Place the vinyl cap into the outlet fitting on the
the supply source. Disconnect simple SDI from right side of the meter.
the source. Disconnect the prefilters and drain
line. Drain as much of the water from the tubing
and filters as possible.

Remove the plug from the Power Inlet fitting and Close the case and stand the meter vertically so
put it into the inlet fitting. that the handle is up. This will allow any water
inside the bottom part of the meter to drain out.
NOTE! simpleSDI is a precision instrument-use with care. Do not drop or physically shock the meter. Do
12 ! not submerge or spray with water. Do not leave in direct sunlight or other unprotected environment.
 simple SDI:auto
Operating simple SDI: Controller Operation

The controller is the heart of simple SDI. It performs all of the control, measurement
and calculation functions necessary to conduct a SDI test. Below is a close-up view
of the controller with call-outs explaining the primary control elements.

Display
Shows current information relative to the status of the
meter. Shows status of tests in process and the final
results of tests when they’re completed.

si mple SDI

UP DOWN

POWER ENTER

s p e a r s d e s i g n . n e t

Power Switch Up and Down ENTER

Turns the Not used in normal Used to
meter On and operation. start a new
Off. Reserved for test.
special functions.

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 simple SDI:auto
Operating simple SDI: Controller Operation

Shown below and on the next page are representative displays from different points
during the course of an SDI 15 test.

Welcome to simpleSDI
Start-up screen Press:
ENTER to begin test

First Screen Open Inlet Valve This screen comes up

after starting after you press ENTER
a test Waiting For Flow and before you open the
Detection Inlet Valve.

Display during
inital flow First 100ML 13.1 sec
measurement. First 500ML 33.2 sec
Values update in Run Time 33:2 Total Elapsed time since
real-time Flow 943 ml/min starting the test.

Display after First 100ML 13.1 sec

inital flow First 500ML 44.2 sec
measurement Run Time 2:26
Flow 746 ml/min Real Time flow rate.

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14
 simple SDI:auto
Operating simple SDI: Controller Operation

SDI-5 100ml 1.7

SDI 5 Test SDI-5 500ml
in process Run Time 5:41
Flow 289ml TOT 321ml

SDI-5 100ml 1.7

After 5 minute SDI-5 500ml 2.3
SDI measurement Run Time 8:21 Flow
247 ml/min

SDI-10 100ML 03.1

After 10 minute SDI-10 500ML 04.2
SDI measurement Run Time 12:33
Flow 183 ml/min

RESULTS 100ml/500ml This screen will remain

Test complete SDI-5 1.7/1.8 on the display at the
SDI-10 3.1/3.2 end of the test. To
SDI-15 5.2/5.3 start a new test,
Press ENTER.

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 simple SDI:auto
Operating simple SDI: Troubleshooting
There are three error conditions that the controller reports. Two conditions are related to
low flow, the other to an increase in flow.

Waiting for Flow

Cause: This indicates that the controller has not received a signal from the flow transducer. This can
be caused by failure to open the valve, an obstruction in the flow path, foreign matter in the flow
sensor or damage to the flow sensor.
Correction: Check to see if water is flowing through the system and out through the membrane
filter holder. Open the valve or remove any blockage upstream from the simpleSDI kit. If water is
flowing through the system and no flow is indicated, the flow transducer impeller is damaged or
obstructed and will likely need to be replaced.

Low flow error/OVERRANGE

RESULTS 100/500 To clear the error condition

SDI-5 OVERRANGE press ENTER on the controller.
SDI-10
SDI-15
Cause: When the results screen appears with a value or OVERRANGE for the 5, 10 or 15 minute
SDI a low-flow condition is indicated. This message is displayed whenever the time to conduct the
5 or 10 minute SDI test exceeds 5 minutes or when the SDI15 result would be 6.0 or greater.
Correction: If you receive this error, the water you are testing is so high in the constituents of SDI
that a meaningful test is not possible. Check the filtration that’s in place before the meter. If the 5
micron prefilter was not used during the test, adding it may allow a meaningful reading. If the 5
micron filter was used, the water is high in sub-5 micron constituents. Installing an absolute rated
5 micron filter or a 1 or 2 micron filter may be necessary to obtain meaningful results. If you’re
evaluating an existing filtration system, corrective measures are indicated.

High Flow Error

FLOW RATE GREATER To clear the error condition

THAN INITIAL FLOW. press ENTER on the controller.
CHECK FOR TORN
MEMBRANE OR LEAK.

Cause: This message is displayed whenever the flow rate increases relative to the initial flow rate.
An increase in flow usually indicates an air-bubble on the surface of the membrane at the begin-
ning of the test that subsequently cleared and allowed an increase in membrane surface area with
a corresponding increase in flow. It can also indicate a torn membrane or an error in setting the
initial pressure. (e.g. test was started at less than 30 psi and then manually adjusted up to 30 psi
after the test had begun.
Correction: Purge the air from the system and begin a new test.
Replace the torn membrane and begin a new test.
16 Carefully adjust the pressure when starting a new test.
 simple SDI:auto
Operating simple SDI: Battery charging and care.

!
NOTE:
Charge the battery at the end of
each day’s use. Failure to keep a
charge on the battery or allowing
the battery to fully discharge will
shorten the battery life.

!
WARNING!
To charge the battery simply plug the supplied Do not blow air through the
charger /power adapter into the appropriate elec-
trical supply (110 VAC or 220 VAC). Plug the
inlet or outlet of the meter or
other end of the supplied charger into the Power the flow sensor will be damaged.
In plug on simple SDI.

Battery Info
Battery Type: 6 Volt, 1.3 AH Sealed Lead Acid (SLA)
Battery Life: At least 5 years of typical usage.
Battery Capacity: Approximately 13 hours of testing. Power consumption is highest during active
testing. To conserve the battery, simpleSDI shifts into a “sleep” mode when testing
is complete.
Charge Rate:
Charge Frequency: Charging at the end of each day’s use is recommended. This practice will ensure that
you always have a fully charge battery when you need it. Unlike NiCad batteries, the
SLA battery used in simple SDI can be charged after every use without diminishing
the batteries capacity or useful life. Failure to keep a charge on the battery or allow-
ing the battery to fully discharge will shorten battery life.

NOTE! simpleSDI is a precision instrument-use with care. Do not drop or physically shock
! the meter. Do not submerge or spray with water. Do not leave in direct sunlight or other
unprotected environment.

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 simple SDI:auto
Operating
How to usesimple SDI: How to use
our Quick-Connect our quick-connect fittings
fittings.

Fitting Overview Tubing Preparation

The outside of the Cut tubing with a plastic

Fitting Body tubing must be tubing cutter or a razor knife.
free of knicks and Make a clean, square cut.
gouges.
Collet/Gripper
(Dark Gray) After cutting, make sure
the end of the tube is
round. Correct any out-
of-roundness that may
have occured in cutting
the tubing.

To Attach Tubing:
Cutaway view of fitting and tubing

To ease insertion, moisten Note: Resistance will be felt Keep pushing until the
end of tubing with fresh when the tubing meets the resistance is overcome and the
water or 3% hydrogen O ring. tubing rests against the stop.
peroxide solution.

Tube Stop
O-Ring

Push tubing straight

in as far as it will go.

To Remove Tubing:

Press collet in to release grippers.

While holding the collet in, pull out

on the tubing.

It may be necessary to use a partially open crescent wrench or similar

18 device to hold both sides of the collet in while pulling the tubing out.
 simple SDI:auto
simple SDI: Specifications

Dimensions Inch (mm)

Wide Deep High
10.75 (273 9.75 (248) 5 (127)

Weight 5 pounds, (2.3kg)

Electrical
Battery Type: 6 Volt, 1.3 AH Sealed Lead Acid (SLA)
Battery Life: At least 5 years of typical usage.
Battery Capacity: Approximately 13 hours of testing.
Power Supply: 110VAC-9VDC 500 ma (U.S.)
220VAC-9VDC 500 ma (Int’l)

Sample Water Requirements

Feed Pressure 35 psi minimum, 100 psi maximum.
Minimum flow rate 1.4 Liters per minute at 35 psi at start of test. Flow decreases during test.
Temperature 100°F maximum. (max 1°F variation during test)
Solids Free of large solids. Filter to 50 micron minimum.

Tests Performed
SDI5 100 ml and 500 ml sample volumes
SDI10 100 ml and 500 ml sample volumes
SDI15 100 ml and 500 ml sample volumes

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19
Isometric View with insert and case hidden.
simple SDI:auto
Part Number Date Serial Number Note: These drawings reflects changes
to the flow transducer and pressure
182-10005 02/27/2007 7B-280-0204
regulator that occured on the respective Perspective Reference
185-10006 04/04/2007 XX-283-0011 models and dates as shown in this table.
182-10025 02/27/2007 XX-281-0099
182-10026 02/27/2007 XX-284-0006
530-90298 04/01/2010 0C-###-####
530-90250 04/01/2010 0C-###-####
1

2 14

20
3 11
12

5 10
19
16
13
18 6
6

15
21
15
17
7

Item Part Item Part

Number Number Description Number Number Description
1 750-30105 DC Power Inlet Connector 13 182-11001 Battery, 6V
2 530-20070 Gauge, 0-60 PSI 14 182-10060 Electronic Controller assy.
3 550-02106 Female Elbow, 1/4” 15 550-57121 Hose Clamp, Nylon
5 550-01102 Male Connector, 1/4” x 1/8” 16 530-90255 Flow Transducer-complete
6 551-65052 Male Connector, 1/4” x 3/8” 17 551-63661 Reducer, Stem/Tube 3/8”x1/4”
7 551-63162 Bulkhead fitting, 3/8” 18 520-12207 Ball Valve, 1/4” SMC
9 560-01047 Pressure Regulator 19 551-65051 Male Connector, 1/4”
10 540-40010 Tube Adapter, 1/4” x 3/8” 20 800-10015 Handle, Teal SMC Valve
11 600-70200 Membrane Filter Holder 21 580-10010 Tube, 3/8” Blue PU
12 550-62176 Connector, Barb
20
Bottom view with insert removed from case
simple SDI:auto

19 18
17
7

15
6 16
15

16b

3 23
21 22

23 5
2 9 6
13
1

4
24

25

Item # Part # Description Item # Part # Description

1 750-30105 DC Power Inlet Connector 16 530-90255 Flow Transducer-complete
2 530-20070 Gauge, 0-60 PSI 16b 530-90296 Flow Transducer-only
3 550-02106 Female Elbow, 1/4” 17 551-63661 Reducer-Stem-Tube, 3/8”x1/4”
4 550-01105 Male Connector, 1/4” 18 520-12207 Ball Valve, 1/4” SMC
5 550-01102 Male Connector, 1/4” x 1/8” 19 551-65051 Male Connector, 1/4”
6 550-65052 Male Connector, 3/8” x 1/4” 21 580-10010 Tube, 3/8” x 1/4”
7 550-63162 Bulkhead Fitting, 3/8” 22 570-70100 Insert
9 560-01047 Pressure Regulator 23 580-10005 Tubing, 1/4” Black PU
13 182-11001 Battery, 6 V 24 751-01110 Cable Assembly, Insert
15 550-57121 Hose Clamp, Nylon 25 182-11005 Charger/Power Supply 110v
25 182-11006 Charger/Power Supply 220v

21
 simple SDI:auto

EC Declaration of Conformity
| Electromagnetic Compliance 2004/108/EC
| Low Voltage 2006/95/EC

The devices defined below have been developed, constructed and manufactured according to the above
mentioned EC directives. The applied harmonized standards are noted below.

Product Description
Product Name: simpleSDI
Product Type: Portable, battery powered silt density index testing tool.
Manufacturer: SDI Solutions

Product Environment:
This product is intended for use in commercial and light-industrial environments.

Applicable Directives
Emission: EN 61000-6-3:2007
Immunity: EN 61000-6-1:2007

Declaration Issued March 31, 2010

SDI Solutions

David Spears
Technical Director

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22
 simple SDI:auto
simple SDI: Limited Warranty

What the warranty covers:

Procam Controls warrants the simple SDI meter to be free from defects in materials and workmanship
during the warranty period. If a product proves to be defective during the warranty period, Procam will at
is sole option repair or replace the product with a like product. Replacement product or parts may include
remanufactured or refurbished parts or components.

How long the warranty is effective:

The simple SDI meter s warranted for one (1) year for parts and labor from the date of the first consumer
purchase or 15 months from ship date, whichever comes first.

What the warranty does not cover:

1. Damage, deterioration or malfunction resulting from:
a. Accident, misuse, neglect, fire, water lightning or other acts of nature, unauthorized product
modification or failure to follow instructions supplied with the product.
b. Repair or attempted repair by anyone not authorized by Procam
c. Any damage of the product due to shipment.
d. Causes external to the product such as electric power fluctuations.
e. Use of supplies or parts not meeting Procam’s specifications.
f. Normal wear and tear.
g. Any other cause which does not relate to a product defect.
2. Transportation costs necessary to obtain service under this warranty.
3. Labor other than factory labor.

How to get service:

1. To obtain warranty service, contact Procam for a Return Material Authorization (RMA).
2. You will be required to provide:
a. The serial number of your meter
b. Your name and address
c. A description of the problem
3. Package the meter carefully for shipment and return the meter to Procam, freight prepaid.

Limitation of implied warranties:

There are no warranties, expressed or implied, which extend beyond the description contained herein
including the implied warranty of merchantablility and fitness for a particular purpose.

Exclusion of damages:
Procam’s liability is limited to the cost of repair or replacement of the product. Procam shall not be
liable for:
1. Damage to other property caused by any defects in the product, damages based upon inconve-
nience, loss of use of the product, loss of time, loss of profits, loss of business opportunity, loss of
goodwill, interference with business relationships or other commercial loss, even if advised of the
possibility or such damages.
2. Any other damages, whether incidental, consequential or otherwise.
3. Any claim against the customer by any other party.

Effect of state law:

This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state. Some states do not allow limitations on implied warranties and/or do not allow the exclusion of
incidental or consequential damages, so the above limitations and exclusions may not apply to you.
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