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Technical Manual

The document describes a portable suction apparatus model YX932S. It has a high flow, oil-less vacuum source and is intended to extract mucus and fluids from the body. It provides adjustable vacuum between 150-680 mmHg, has a flow rate over 32 L/min, and includes a 2000 mL storage bottle. The document provides details on assembly, operation, and safety features like an overflow protection device.
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0% found this document useful (0 votes)
65 views

Technical Manual

The document describes a portable suction apparatus model YX932S. It has a high flow, oil-less vacuum source and is intended to extract mucus and fluids from the body. It provides adjustable vacuum between 150-680 mmHg, has a flow rate over 32 L/min, and includes a 2000 mL storage bottle. The document provides details on assembly, operation, and safety features like an overflow protection device.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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YX932S

PORTABLE SUCTION APPARATUS MODEL YX932S

I. GENERAL
Portable Suction Apparatus model YX932S intended for extracting various mucus such as purulence, blood and
phlegm from body cavity or wound in hospitals or center of social medical service are mobile suction unit with a
high flow, high vacuum and a novel style. It rapidly builds up a powerful vacuum within seconds. It is not intended
for the use in the case of inflammable and /or explosive gas existing.
• The unit shall work continually within 30 minutes with intermittent loading. Its ratio of duration can reach more
than 50%.
• Electrical requirement: ClassⅡand type B equipment.

II. STRUCTURAL FEATRUES AND OPERATIONAL PRINCIPLE (Fig.1)


An oil-less vacuum source with a high flow, double piston cylinder applied Portable Suction Apparatus model
YX932S whose pump needs maintenance free and easy service. No positive pressure to the applied part makes it
safe and reliable to operate.
• The overflow protection device is intended to prevent vacuum
meter
vacuum regulator

liquid or solid particles from entering the intermediate filter connect to


tubing. suction catheter
suction
• The vacuum regulator controls the level of vacuum exhaust overflow
one_way protection
required in clinic by adjusting the regulator knob. pump storage bottle
suction aid
• The vacuum meter indicates the pressure of applied part. bottle

• Five kinds of jar configuration make it flexible to select,


all jars available, made of polycarbonate (PC), are
transparent , unbreakable and autoclavable. Fig.1 Operation principle diagram
• A novel exterior, small size and light weight make it easy and comfortable to carry about.

III. SPECIFICATIONS
1 Max.vacuum: ≥0.09MPa 680 mmHg
2 Adjustable vacuum range: 150mmHg~680mmHg
3 Flow rate: ≥32 L/min
4 Noise: ≤60 dB(A)
5 Storage bottle: 2000 mL×1(standard configuration)
6 Fuse for transformer: RF1φ5×20/ 0.7 5 AL
7 Fuses for mains: RF1φ5×20/ 0. 63AL
8 Power supply: ~220V,50 Hz
9 Input power: 150 VA
10 G.W.: 6.1 kg, N.WT.: 4.5 kg
11 Package Dim: 55 cm×26.4 cm×36.5 cm

IV. UNPACKING
Unpack for inspecting the product’s outward before assembling and adjusting. Check up the accessories according to
the packing list. Please contact with the supplier or manufacturer in time if there is any problem.

V. ASSEMBLY AND ADJUSTMENT


1. Connect pipeline (see also Fig2)
Note The inlet of air filter marked green dot should be connected to the outlet of storage bottle.
2.Connect to mains
Connecting the unit to power supply, the power lamp lights.
Warning: The unit mains plug acts as a mains cutting-off device。The mains socket must be grounding reliably.
3. Verify pipeline
• Turn tightly the vacuum regulator knob in clockwise, occlude the inlet with finger or fold up the hose and hold it
with finger.
• Run the unit by turning on hand or foot switch, the readings shown on vacuum meter should rise up rapidly to more
than 680mmHg; let the inlet free and the readings should return to less than 150mmHg.
Corresponding to the condition above indicates that the pipeline is connected correctly.

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YX932S
4. Adjust vacuum
Run the unit with occluded inlet, and adjust the vacuum regulator,
Marked with
the readings shown on the vacuum meter should vary between green dot
Suction
150mmHg and 680mmHg, The level of vacuum required in clinic tubing

can be controlled by adjusting the regulator. Air filter


Note: Turn around the vacuum regulator clockwise for an increase in vacuum. Handle
Cap nip
tlet
Ou
5. Inspect and test overflow protection device Inl
et
Bottle cap

• Open the bottle cap with overflow protection device; clean the valve Hook

entrance and even the rubber valve vane, which should be Overflow protection
device
connected to the float satisfactorily. Check up whether bending or Splash
board
tearing and other defects exist. The float should move flexibly
Connet to Connect to suction
without any obstruction. catheter
Storage bottle
• Hold the cap, make the float come into contact with water level
vertically, the float should float up along the float frame as moving
the cap slowly downward. Fig. 2 Pipeline Connection Diagram
• Press the cap tightly, connect suction hose to the inlet of the storage
bottle, and run the equipment with the regulator tightened clockwise.
• Immerse the suction hose into a clear water container, or suck liquid into the storage bottle simulating the
conditions in normal use until the shut-off mechanism of the overflow protection device activates while suction
ceases automatically. Different application in suction shall result in variety of the final liquid level.
• Slacken down the vacuum regulator, shut off the unit switch, open the bottle cap then, and empty the storage bottle.
When fix the cap tightly once more, the float should be located at the bottom of the float frame with the valve
entrance opening.
Corresponding to the condition above proves the overflow protection device to be effective.
Note 1:Two possible cases in the follow shall lead to the liquid level continuing to go upwards even if the shut-off mechanism of the
overflow protection has activated.① Owning to the vacuum reside in the storage bottle. ② The valve entrance has not
been occluded totally. In the first case, the liquid level shall not arise any longer when the suction hose removed from the
liquid is re-inserted. In the second case the liquid level shall continue to go up. Special attention must be paid to this matter.
When the storage bottle is about to be full, take the suction hose away from the liquid immediately, turn off the unit and find
out the reason why the overflow protection device loses efficacy.
Note 2: Suction ceases when the shut-off mechanism of the protection device activates. But the float is probably sucked onto the
valve entrance because of the vacuum inside the intermediate tubing. Under this condition, slacken vacuum regulator or
shut down the equipment to release the vacuum inside the intermediate tubing, ensure the float to fall down by gravity.
Do not pull down the float by force to protect it against separating from rubber valve vane.
Note 3: Do not open the bottle cap until vacuum has released by switching off the unit.
Note 4: Do not operate the apparatus with the overflow protection device and safety guard tube unassembled.

6. Stop working
When completing adjustment or operation, turn off the switch on the unit, and then pull out the plug from the mains
socket to cut off the electricity supply.

VI. OPERATION AND MAINTENANCE


1. Operation
• Inspect the apparatus according to the procedure of assembly and adjustment. Ensure its performances are
satisfactory. Then connect the disinfected suction hose and celiac catheter ready for operation.
• During the period of operation, the required vacuum level can be controlled by adjusting vacuum regulator. Turn
on the hand or foot -switch by requirement and observe the liquid level in the storage bottle.
• In normal condition, the collected liquid is not allowed to entering the suction aid bottle. When the liquid level in
first storage bottle goes up to the stated capacity, stop operating, empty and clean the storage bottle then go on
suction
• The second storage bottle acting as a suction aid bottle prevents the liquid from entering into pump. If the
collected volume is larger for one time and the liquid has to enter into the second bottle, empty the bottle in time
before the overflow protection device activates.
• If the liquid level continues to go upwards even if the overflow device has activated, solve out the problem refer
to “Inspect and test overflow protection device”
Note : The aspirator should be operated by professional doctor according to the directions of medical science and the instruction
in the operating manual strictly.
If there is any doubt about operation, please get in touch with supplier or manufacturer.

2. Replacement for air filter


If sucked into foam or occluded by dirt, the air filter diaphragms shall change its color from lightness to deepness.
Further lead to suction force in the inlet reducing even disappearing, but the reading shown on vacuum meter shall
increase to more than 300mmHg. Under this condition, replace the air filter with the one provided by
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YX932S
manufacturer.
Note 1: That the shut-off mechanism of overflow protection device activates or the tubing has been occluded shall also cause the
suction force reducing or disappearing as well as the vacuum increasing( see item 2 in “troubleshooting”).
Note 2: The air filter should be summed up to destroyed when replaced.

3. Replacement for fuses


• When the fuses fixed on the rear of the unit case need to be replaced, align to the cross-groove of the fuse seating
with a screw driver and turn around in counter-clockwise to withdraw the seating cover, then inspect or replace
the fuses.
• The fuse for transformer inside the unit case should be inspected or replaced by professionals.

4. Maintenance
• Before stop working, sucking a little clear water will be helpful to make suction tubing clean.
• After stop working, empty storage bottle, eliminate dirt inside storage bottle with soft brush or cloth and then
rinse those including the overflow protection device and suction tubing throughout.
Note : Turn the overflow protection device anti-clockwise for disassembly from bottle cap and turn around the securing frame to
take the float out。
• It is recommended that immerse the storage bottle and caps as well as suction tubing into Kangweida disinfect
solution (refer to its instructions) for one hour.
• The suction catheters made of metal can be maintained for 20 minutes in 1344C saturated steam for
sterilization.
• The outer casing of the unit may be wiped with disinfected cloth which should be twisted dryer as to prevent
liquid from seeping into the chinks of case.
Note When operating the unit another time, the overflow protection device and suction tubing must be connected correctly according
to Fig.2.

5. Safety symbol meanings


Symbol Meaning Symbol Meaning
~ Alternating current Class Ⅱ
Type B equipment Attention!Look up the documents

VII. TROUBLESHOOTING
Item Fault Cause Solution Remarks
1) Leakage in the 1) Clean the entrance of 1) Non-smooth cap shall
entrance of storage bottle and press bottle cap result in leakage too.
Max. vacuum bottle. tightly. Replace the cap if
1 2) Vacuum regulator loose. 2) Screw down the regulator necessary
<680mmHg
3) Leakage in the tubing 3) Make the tubing be 3)Replace the broken
connection. connected correctly. suction tubing
1) The shut-off 1) Slacken the regulator to 1)Empty the storage
Vacuum value mechanism of the release the vacuum in bottle in time.
300mmHg,but the overflow device tubing then tighten it.
suction force in the activates 2) dredge and rinse or replace
2 entrance of tubing 2) Suction tubing the occluded tubing.
obviously reducing or occluded. 3) Replace the filter with the 3)the filter’s inlet
disappearing. 3) Air filter blocked. one provided by marked with green
manufacturer. dot.
Power supply is 1) The plug and socket 1) Repair or replace the
3 normal, but t the unit contacts fault. socket.
fails to run. 2) The fuses are fusing. 2) Replace the broken fuses.
1) Electrical fault 1) Examine the circuit to Examining or repairing
Connecting to mains, 2) Defective relay work out the problem. by professionals ( see
4 the fuse is broken 3) Pump obstruct and 2) Fix or replace the relay Fig.3 Circuit diagram )
immediately. current increasing. 3) Inspect pump and motor

The shut-off mechanism


Liquid sucked into Repair or replace the Use the storage bottle
of the overflow
5 pump spurts out from defective overflow within its stated
protection device loses
the exhaust protection device . capacity.
efficacy.

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YX932S
Note : It is recommended that the pump should be unassembled or repaired by professionals. If necessary, please get touch with the
manufacturer.

VIII. ENVIRONMENTAL CONDITIONS IN NORMAL USE


• Temperature: 5~40C
• Relative humidity : ≤ 80%
• Atmospheric pressure: 860~1060 hPa

IX. ENVIRONMENTAL CONDITIONS IN TRANSPORT OR STORAGE


• Temperature: -40~55C
• Relative humidity : ≤ 95%
• Atmospheric pressure: 500~1060 hPa
Note: The packed aspirators should be kept indoor with no corrosive gas and well ventilated.

X. SERVICE
• Any of our products is promised to be repaired free or replaced within one year from the date of purchasing if the
packed unit stored and operated complying with the rules recommended by the manufacturer does not work
normally.
Circuit diagrams part lists and other technical information are available upon request for qualified technical
personnel.

XI. ACCESSORIES K1
• Celiac catheter………….…….....1pc FU1 FU2
• Suction hose (2 m)……..….. ..…1pc
• Air filter……………….………..2pcs S2 S1
• Fuse……RF1φ5×20/0.63AL 1pcs ~220V M
• Fuse……RF1φ5×20/0.75AL 1pcs V

7V
R Y
T
K C
XII. SELECTIVE JAR CONFIGURATION
1000 mL×1 K2
3uf/450V
1000 mL×2
2000 mL×1 Fig.3 Circuit Diagram
2000 mL×2
2000 mL+1000 mL

Before the products are put to the market, they have been examined according to the
requirement of Q/CYFM10 standerd, all meet such requirement and are qualified.

Design and specifications changed reserved

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