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ISO 8458-2-2002 Spring Wires

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96 views

ISO 8458-2-2002 Spring Wires

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INTERNATIONAL ISO


STANDARD 8458-2


Second edition
2002-08-01







53
Steel wire for mechanical springs —



Part 2:
Patented cold-drawn non-alloy steel wire

38


Fils en acier pour ressorts mécaniques —

09
Partie 2: Fils en acier non allié, patentés, tréfilés à froid

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Reference number
ISO 8458-2:2002(E)

© ISO 2002

Copyright International Organization for Standardization


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ISO 8458-2:2002(E)


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© ISO 2002
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All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic
or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body
in the country of the requester.
ISO copyright office

Case postale 56 • CH-1211 Geneva 20


Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail [email protected]

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ISO 8458-2:2002(E)



Contents Page


Foreword.....................................................................................................................................................................iv
1 Scope .............................................................................................................................................................. 1



2 Normative references .................................................................................................................................... 1


3 Classification and designation..................................................................................................................... 2
4 Dimensions and supply conditions ............................................................................................................. 2



4.1 Dimensional tolerances ................................................................................................................................ 2
4.2 Welds .............................................................................................................................................................. 2

53
4.3 Cast of the wire .............................................................................................................................................. 2


4.4 Straightness of cut lengths .......................................................................................................................... 3


5 Requirements................................................................................................................................................. 3
5.1 Material ........................................................................................................................................................... 3

38
5.2
5.3

Coating and surface finish ........................................................................................................................... 4
Surface quality ............................................................................................................................................... 4


5.4 Mechanical properties................................................................................................................................... 5
5.5 Technological properties .............................................................................................................................. 7

6
6.1 09
Inspection and testing................................................................................................................................... 8
Test methods and other requirements ........................................................................................................ 8

6.2 Extent of testing............................................................................................................................................. 9

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09


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20

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ISO 8458-2:2002(E)



Foreword


ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO
member bodies). The work of preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical committee has been established has



the right to be represented on that committee. International organizations, governmental and non-governmental, in
liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical


Commission (IEC) on all matters of electrotechnical standardization.
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International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3.


The main task of technical committees is to prepare International Standards. Draft International Standards adopted

53
by the technical committees are circulated to the member bodies for voting. Publication as an International


Standard requires approval by at least 75 % of the member bodies casting a vote.


Attention is drawn to the possibility that some of the elements of this part of ISO 8458 may be the subject of patent

38

rights. ISO shall not be held responsible for identifying any or all such patent rights.


ISO 8458-2 was prepared by Technical Committee ISO/TC 17, Steel, Subcommittee SC 17, Steel wire rod and wire
products.

09
This second edition cancels and replaces the first edition (iso 8458-2:1989) which has been technically revised.

ISO 8458 consists of the following parts, under the general title Steel wire for mechanical springs:
03

 Part 1: General requirements



 Part 2: Patented cold-drawn non-alloy steel wire


09

 Part 3: Oil-hardened and tempered wire




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iv
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INTERNATIONAL STANDARD ISO 8458-2:2002(E)



Steel wire for mechanical springs —


Part 2:
Patented cold-drawn non-alloy steel wire






1 Scope

53
This part of ISO 8458 specifies requirements for cold-drawn non-alloy steel wire for the manufacture of mechanical


springs for static duty and dynamic duty applications, complying with the general requirements of ISO 8458-1.


38
2 Normative references


The following normative documents contain provisions which, through reference in this text, constitute provisions of
this part of ISO 8458. For dated references, subsequent amendments to, or revisions of, any of these publications

09
do not apply. However, parties to agreements based on this part of ISO 8458 are encouraged to investigate the
possibility of applying the most recent editions of the normative documents indicated below. For undated

references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain

registers of currently valid International Standards.


03

ISO 7989:1988, Zinc coatings for steel wire



ISO 8458-1, Steel wire for mechanical springs — Part 1: General requirements
09

ISO 16120-1:2001, Non-alloy steel wire rod for conversion to wire — Part 1: General requirements

ISO 16120-2:2001, Non-alloy steel wire rod for conversion to wire — Part 2: Specific requirements for general
19

purpose wire rod



20

ISO 16120-4:2001, Non-alloy steel wire rod for conversion to wire — Part 4: Specific requirements for rod for
special applications

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ISO 8458-2:2002(E)


3 Classification and designation


The wire diameter ranges and tensile strength grades normally available for static duty and dynamic duty are
shown in Table 1.


Table 1 — Tensile strength grades and diameter range

Tensile strength a Static duty Diameter range Dynamic duty Diameter range


Low tensile strength SL 1-10 — —


Medium tensile strength SM 0,30-20,00 DM 0,08-20,00


High tensile strength SH 0,30-20,00 DH 0,05-20,00


a For specific applications, other tensile strength requirements may be agreed.


53


4 Dimensions and supply conditions

38
4.1 Dimensional tolerances


The dimensional tolerances on wire diameters shall be in accordance with ISO 8458-1.

4.2 Welds
09

The wire of a unit coil shall consist of one single length of wire originating from only one heat.

03

For coiled and cut lengths of wire, welds prior to the last patenting operation are allowed. All other welds shall be
removed or, if so agreed, properly marked.

4.3 Cast of the wire


09

4.3.1 The wire shall be uniformly cast.


4.3.2 By agreement, for sizes up to 5 mm, the cast requirements may be considered as being fulfilled if the
19

following statement is satisfied.



20

An individual ring taken from the coil and freely hung on a hook may show an axial displacement, f , at the ends of
the ring (see Figure 1).

4

This displacement, f , shall not exceed a value given by the following inequality:
80

f u 0,2 D /(4 d )
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where
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f is the axial displacement in millimetres;


ko

D is the diameter of a free ring in millimetres;


d is the nominal diameter of the wire in millimetres.



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53

Figure 1 — Cast of wire


4.4 Straightness of cut lengths

38


For the straightness of cut lengths, the following requirements apply.

09
For 500 mm test lengths – 0,5 mm maximum deviation from straightness;

For 1 000 mm test lengths – 2 mm maximum deviation from straightness.



NOTE 1 000 mm test lengths are recommended for wire diameter above 6 mm and 500 mm test lengths for those below.
03

5 Requirements
09

5.1 Material

5.1.1 General
19

Spring wire shall be made from steel complying with ISO 16120-1.
20

For grades SL, SM and SH the steel shall comply to ISO 16120-2.

4

For grades DM and DH the steel shall comply with ISO 16120-4.
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5.1.2 Chemical composition


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The steel is characterized by the heat analysis, which shall be in accordance with the values of Table 2. The
permissible deviation of the product analysis from the heat analysis shall be in accordance with ISO 16120-2 or
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ISO 16120-4.

Table 2 — Chemical composition, % (m/m) (heat analysis)


ko

P S Cu
Grade Ca Si Mnb
max. max. max.

SL, SM, SH 0,35-1,00 0,10-0,30 0,30-1,20 0,030 0,030 0,20


DH, DM 0,45-1,00 0,10-0,30 0,30-1,20 0,020 0,025 0,12
a
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Such a wide range is stipulated I order to accommodate the whole range of sizes. For individual sizes the carbon

range is substantially more restricted.


b The range of manganese content in the table is so wide in order to cope with various processing situations and the
broad size range. The real figures per size shall be more restricted.

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ISO 8458-2:2002(E)


5.2 Coating and surface finish


5.2.1 The spring wire may be supplied lime coated, borax coated or phosphate coated, and may be produced by
either dry drawing or wet drawing.

A metallic coating, where required, be it copper, zinc or zinc/aluminium alloy, shall be applied to the wire.


Other coatings may be agreed upon between the purchaser and the manufacturer.


If no specific surface finish is nominated, it shall be at the manufacturer’s discretion.


5.2.2 In the case of zinc and zinc/aluminium alloy coated spring wire, the mass of zinc or zinc/aluminium alloy


coating shall satisfy the minimum values specified in Table 3.



Table 3 — Minimum required zinc or zinc/aluminium alloy coating mass

53
Diameter, Coating mass,


d, mm g/m2


0,20 u d < 0,25 20
0,25 u d < 0,40

38
25
0,40 u d < 0,50
学 30


0,50 u d < 0,60 35

09
0,60 u d < 0,70 40
0,70 u d < 0,80 45

0,80 u d < 0,90 50


03

0,90 u d < 1,00 55


1,00 u d < 1,20

60

1,20 u d < 1,40 65


09

1,40 u d < 1,65 70



1,65 u d < 1,85 75


1,85 u d < 2,15 80
19

2,15 u d < 2,50


85
20

2,50 u d < 2,80 95


2,80 u d < 3,20 100

4

3,20 u d < 3,80 105


80

3,80 u d u 10,00 110


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Other levels may be agreed upon between supplier and manufacturer. The adherence of the coating shall be
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tested by a wrapping or bend test (see ISO 7989).



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NOTE The usual coating processes may alter the properties of the steel wire. The ductility and endurance of the wire may
thereby be reduced so that one cannot guarantee for zinc coated or zinc/aluminium alloy coated spring steel wire the same
torsion values or expect the same dynamic performance (DM and DH) as for the respective uncoated material.

5.3 Surface quality


5.3.1 Surface quality tests shall be applied to wires intended for use in dynamic duty spring only (DM and DH).
The radial depth of seams or other surface discontinuities shall be not greater than 1 % of the nominal diameter of
the wire.

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5.3.2 For spring wire grade DH and DM, the cross-section shall show no completely decarburized layer and
partial decarburization shall not have an average radial depth greater than 1,5 % of the nominal diameter of the
wire.


5.4 Mechanical properties


The tensile strength of the wire shall be in accordance with Table 4 for the appropriate tensile strength grade,
nominal wire diameter and type of spring use.



Table 4 — Tensile strength requirements


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Nominal Tensile strength,
Diameter N/mm2



mma Type SL Type SM Type DM Type SH Type DHb

0,05 2 800 to 3 520

53

0,06 2 800 to 3 520


0,07 2 800 to 3 520

38
0,08 2 780 to 3 100 2 800 to 3 480
0,09
学 2 740 to 3 060 2 800 to 3 430


0,10 2 710 to 3 020 2 800 to 3 380

09
0,11 2 690 to 3 000 2 800 to 3 350
0,12 2 660 to 2 960 2 800 to 3 320

0,14 2 620 to 2 910 2 800 to 3 250


03

0,16 2 570 to 2 860 2 800 to 3 200


0,18 2 530 to 2 820 2 800 to 3 160

0,20 2 500 to 2 790 2 800 to 3 110


09

0,22 2 470 to 2 760 2 770 to 3 080



0,25 2 420 to 2 710 2 720 to 3 010


0,28 2 390 to 2 670 2 680 to 2 970
19

0,30 2 370 to 2 650 2 370 to 2 650 2 660 to 2 940 2 660 to 2 940



20

0,32 2 350 to 2 630 2 350 to 2 630 2 640 to 2 920 2 640 to 2 920


0,34 2 330 to 2 600 2 330 to 2 600 2 610 to 2 890 2 610 to 2 890

4

0,36 2 310 to 2 580 2 310 to 2 580 2 590 to 2 890 2 590 to 2 890


80

0,38 2 290 to 2 560 2 290 to 2 560 2 570 to 2 850 2 570 to 2 850


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0,40 2 270 to 2 550 2 270 to 2 550 2 560 to 2 830 2 570 to 2 830


0,43 2 250 to 2 520 2 250 to 2 520 2 530 to 2 800 2 570 to 2 800
ng

0,45 2 240 to 2 500 2 240 to 2 500 2 510 to 2 780 2 570 to 2 780


0,48 2 220 to 2 480 2 240 to 2 500 2 490 to 2 760 2 570 to 2 760


ko

0,50 2 200 to 2 470 2 200 to 2 470 2 480 to 2 740 2 480 to 2 740


0,53 2 180 to 2 450 2 180 to 2 450 2 460 to 2 720 2 460 to 2 720

0,56 2 170 to 2 430 2 170 to 2 430 2 440 to 2 700 2 440 to 2 700


0,60 2 140 to 2 400 2 140 to 2 400 2 410 to 2 670 2 410 to 2 670

0,63 2 130 to 2 380 2 130 to 2 380 2 390 to 2 650 2 390 to 2 650


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Table 4 (continued)

Nominal Tensile strength,


Diameter N/mm2
mma Type SL Type SM Type DM Type SH Type DHb


0,65 2 120 to 2 370 2 120 to 2 370 2 380 to 2 640 2 380 to 2 640
0,70 2 090 to 2 350 2 090 to 2 350 2 360 to 2 610 2 360 to 2 610
0,80 2 050 to 2 300 2 050 to 2 300 2 310 to 2 560 2 310 to 2 560



0,85 2 030 to 2 280 2 030 to 2 280 2 290 to 2 530 2 290 to 2 530


0,90 2 010 to 2 260 2 010 to 2 260 2 270 to 2 510 2 270 to 2 510
0,95 2 000 to 2 240 2 000 to 2 240 2 250 to 2 490 2 250 to 2 490



1,00 1 720 to 1 970 1 980 to 2 220 1 980 to 2 220 2 230 to 2 470 2 230 to 2 470

53
1,05 1 710 to 1 950 1 960 to 2 220 1 960 to 2 220 2 210 to 2 450 2 210 to 2 450


1,10 1 690 to 1 940 1 950 to 2 190 1 950 to 2 190 2 200 to 2 430 2 200 to 2 430


1,20 1 670 to 1 910 1 920 to 2 160 1 920 to 2 160 2 170 to 2 400 2 170 to 2 400

38
1,25 1 660 to 1 900 1 910 to 2 130


1 910 to 2 130 2 140 to 2 380 2 140 to 2 380


1,30 1 640 to 1 890 1 900 to 2 130 1 900 to 2 130 2 140 to 2 370 2 140 to 2 370
1,40 1 620 to 1 860 1 870 to 2 100 1 870 to 2 100 2 110 to 2 340 2 110 to 2 340

1,50
1,60
1 600 to 1 840
1 590 to 1 820
1 850 to 2 080
1 830 to 2 050
1 850 to 2 080
1 830 to 2 050 09 2 090 to 2 310
2 060 to 2 290
2 090 to 2 310
2 060 to 2 290

1,70 1 570 to 1 800 1 810 to 2 030 1 810 to 2 030 2 040 to 2 260 2 040 to 2 260
03

1,80 1 550 to 1 780 1 790 to 2 010 1 790 to 2 010 2 020 to 2 240 2 020 to 2 240

1,90 1 540 to 1 760 1 770 to 1 990 1 770 to 1 990 2 000 to 2 220 2 000 to 2 220

2,00 1 520 to 1 750 1 760 to 1 970 1 760 to 1 970 1 980 to 2 200 1 980 to 2 200
09

2,10 1 510 to 1 730 1 740 to 1 960 1 740 to 1 960 1 970 to 2 180 1 970 to 2 180

2,25 1 490 to 1 710 1 720 to 1 930 1 720 to 1 930 1 940 to 2 150 1 940 to 2 150
2,40 1 470 to 1 690 1 700 to 1 910 1 700 to 1 910 1 920 to 2 130 1 920 to 2 130
19
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2,50 1 460 to 1 680 1 690 to 1 890 1 690 to 1 890 1 900 to 2 110 1 900 to 2 110
20

2,60 1 450 to 1 660 1 670 to 1 880 1 670 to 1 880 1 890 to 2 100 1 890 to 2 100
2,80 1 420 to 1 640 1 650 to 1 850 1 650 to 1 850 1 860 to 2 070 1 860 to 2 070

4

3,00 1 410 to 1 620 1 630 to 1 830 1 630 to 1 830 1 840 to 2 040 1 840 to 2 040
80

3,20 1 390 to 1 600 1 610 to 1 810 1 610 to 1 810 1 820 to 2 020 1 820 to 2 020
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3,40 1 370 to 1 580 1 590 to 1 780 1 590 to 1 780 1 790 to 1 990 1 790 to 1 990
3,60 1 350 to 1 560 1 570 to 1 760 1 570 to 1 760 1 770 to 1 970 1 770 to 1 970
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3,80 1 340 to 1 540 1 550 to 1 740 1 550 to 1 740 1 750 to 1 950 1 750 to 1 950

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4,00 1 320 to 1 520 1 530 to 1 730 1 530 to 1 730 1 740 to 1 930 1 740 to 1 930
4,25 1 310 to 1 500 1 510 to 1 700 1 510 to 1 700 1 710 to 1 900 1 710 to 1 900
4,50 1 290 to 1 490 1 500 to 1 680 1 500 to 1 680 1 690 to 1 880 1 690 to 1 880

4,75 1 270 to 1 470 1 480 to 1 670 1 480 to 1 670 1 680 to 1 840 1 680 to 1 840
5,00 1 260 to 1 450 1 460 to 1 650 1 460 to 1 650 1 660 to 1 830 1 660 to 1 830

5,30 1 240 to 1 430 1 440 to 1 630 1 440 to 1 630 1 640 to 1 820 1 640 to 1 820

6
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Table 4 (continued)

Nominal Tensile strength,


Diameter N/mm2
mma Type SL Type SM Type DM Type SH Type DHb


5,60 1 230 to 1 420 1 430 to 1 610 1 430 to 1 610 1 620 to 1 800 1 620 to 1 800
6,00 1 210 to 1 390 1 400 to 1 580 1 400 to 1 580 1 590 to 1 770 1 590 to 1 770
6,30 1 190 to 1 380 1 390 to 1 560 1 390 to 1 560 1 570 to 1 750 1 570 to 1 750



6,50 1 180 to 1 370 1 380 to 1 550 1 380 to 1 550 1 560 to 1 740 1 560 to 1 740


7,00 1 160 to 1 340 1 350 to 1 530 1 350 to 1 530 1 540 to 1 710 1 540 to 1 710
7,50 1 140 to 1 320 1 330 to 1 500 1 330 to 1 500 1 510 to 1 680 1 510 to 1 680



8,00 1 120 to 1 300 1 310 to 1 480 1 310 to 1 480 1 490 to 1 660 1 490 to 1 660

53
8,50 1 110 to 1 280 1 290 to 1 460 1 290 to 1 460 1 470 to 1 630 1 470 to 1 630


9,00 1 090 to 1 260 1 270 to 1 440 1 270 to 1 440 1 450 to 1 610 1 450 to 1 610


9,50 1 070 to 1 250 1 260 to 1 420 1 260 to 1 420 1 430 to 1 590 1 430 to 1 590

38
10,00 1 060 to 1 230 1 240 to 1 400

学 1 240 to 1 400 1 410 to 1 570 1 410 to 1 570


10,50 1 220 to 1 380 1 220 to 1 380 1 390 to 1 550 1 390 to 1 550
11,00 1 210 to 1 370 1 210 to 1 370 1 380 to 1 530 1 380 to 1 530

12,00
12,50
1 180 to 1 340
1 170 to 1 320
1 180 to 1 340
1 170 to 1 320 09 1 350 to 1 500
1 330 to 1 480
1 350 to 1 500
1 330 to 1 480

13,00 1 160 to 1 310 1 160 to 1 310 1 320 to 1 470 1 320 to 1 470


03

14,00 1 130 to 1 280 1 130 to 1 280 1 290 to 1 440 1 290 to 1 440


15,00 1 110 to 1 260 1 110 to 1 260 1 270 to 1 410 1 270 to 1 410


16,00 1 090 to 1 230 1 090 to 1 230 1 240 to 1 390 1 240 to 1 390


09

17,00 1 070 to 1 210 1 070 to 1 210 1 220 to 1 360 1 220 to 1 360



18,00 1 050 to 1 190 1 050 to 1 190 1 200 to 1 340 1 200 to 1 340


19,00 1 030 to 1 170 1 030 to 1 170 1 180 to 1 320 1 180 to 1 320
19

20,00 1 020 to 1 150 1 020 to 1 150 1 160 to 1 300 1 160 to 1 300


20

Note 1 1 N/mm2 = 1 MPa.


Note 2 For straightened and cut lengths, the ultimate tensile strength may be up to 10 % lower; the torsion values are also

lowered by straightening and cutting operations.


4
80

a For intermediate values of the wire diameter the specifications given for the next larger diameter are applicable.
b For DH grades in the size range 0,08 mm to 0,18 mm, a restricted tensile strength range of 300 N/mm2 within the specified
ye0

range may be negotiated.


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5.5 Technological properties


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5.5.1 Wrapping test


The wrapping test may be applied to wires with a nominal diameter of less than 3 mm. The wire shall not show any
sign of fracture when closely coiled for at least four turns around a mandrel of diameter equal to that of the wire.

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5.5.2 Torsion test

5.5.2.1 The torsion test shall be applied to wires with nominal diameter from 0,70 mm to 6,00 mm, and subject


to negotiation for wires with nominal diameters over 6 mm and up to and including 10 mm.

5.5.2.2 The wire shall withstand being twisted, without failure, the number of turns given in Table 5, on a


gauge length equivalent to 100 wire diameters.

For sizes over 3 mm, other gauge lengths may be used, in which case the number of twists shall be adjusted in
proportion to the gauge length.




Table 5 — Torsion test requirement


Nominal diameter, mm Minimum number of twists


d Static Dynamic

53
0,69 < d u 1,40 20 25

--`,,`,-`-`,,`,,`,`,,`---

1,4 < d u 2,0


18 22

2,0 < d u 3,5 16 20

38
3,5 < d u 6,0
学 14 18


6<du8 7a 9a

8 < d u 10 5a
09 7a

a Guidance values, not mandatory for acceptance.

03

5.5.2.3 The test shall be continued until fracture, wherein the primary fracture shall be perpendicular to the

axis of the wire and the surface shall not be split. During fly-back of the wire, secondary fractures may occur and
these shall be ignored.
09

5.5.3 Bend test



Where requested, the bend test may be applied to wires with nominal diameter greater than 3 mm.
19

The wire shall not show any sign of fracture when bent through an angle of 180° to form a U around a mandrel of
20

diameter equal to twice the wire diameter for sizes above 3,0 mm to 6,5 mm, and equal to × 3 the wire diameter for
sizes above 6,5 mm.

4

5.5.4 Coiling test


80

The coiling test may be applied to wires with nominal diameter not greater than 0,7 mm.
ye0

The test piece shall exhibit a defect-free surface without splits or fracture, a uniform pitch of the turns after coiling
ng

and a dimensional regularity of the coil.



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6 Inspection and testing


6.1 Test methods and other requirements

Test methods and other requirements shall be in accordance with ISO 8458-1. See Table 6.

8
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Table 6 — Summary of the information on test methods and requirements

Test method Wire grades and diameter ranges Requirement


Chemical analysis All Optional
Tensile test All Mandatory


Wrapping test d < 3 mm Optional
0,7 mm u d u 6,0 mm Mandatory
Torsion test Optional
6 mm < d u 10 mm



Bend test d > 3 mm Optional


Coiling test d u 0,7 mm Optional



Cast of wire All Mandatory
Surface defects DM, DH Mandatory

53

Decarburization DM, DH Mandatory


Coating mass Z and ZA Optional
Coating adherence Z and ZA Mandatory

38


6.2 Extent of testing

The extent of testing shall be in accordance with Table 7.
09

Table 7 — Acceptance unit and number of samples and test pieces


03
--`,,`,-`-`,,`,,`,`,,`---

Type of requirement Number of samples or test pieces



Product analysis 1
09

Tensile test 10 %a

Wrapping test

Bend test
19

Torsion test

10 %a
20

Surface discontinuity
Decarburization

Coating adherence
4
80

Coating mass
To be agreed
Coiling test
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Dimensions 100 %
a 10 % of the wire units in the production batch (= test unit), up to a maximum of 10 samples. However,
ng

for 20 or fewer coils, a minimum of 2 samples shall be tested.



ko


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--`,,`,-`-`,,`,,`,`,,`---

38



09


03


09


19

20

4
80
ye0

ng

ko

ICS 77.140.25
Prix basé sur 9 pages

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