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Ba sqrv2 05 14 Acv2 Nonin Profinet en

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0% found this document useful (0 votes)
25 views90 pages

Ba sqrv2 05 14 Acv2 Nonin Profinet en

Uploaded by

Swami Nathan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Part-turn actuators

SQV 05.2 – SQV 14.2


SQRV 05.2 – SQRV 14.2
Control unit: electronic (MWG)
with actuator controls
ACV 01.2 Non-Intrusive

Control
Parallel
Profibus DP
→ Profinet
Modbus RTU
Modbus TCP/IP
EtherNet/IP
Foundation Fieldbus
HART

Operation instructions Assembly and commissioning


SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Table of contents ACV 01.2 Non-Intrusive Profinet

Read operation instructions first.



Observe safety instructions.

These operation instructions are part of the product.

Store operation instructions during product life.

Pass on instructions to any subsequent user or owner of the product.

Target group:
This document contains information for assembly, commissioning and maintenance staff.

Reference documents:

Manual (Operation and setting) of actuator controls ACV 01.2 Profinet

Manual (Fieldbus device integration) of actuator controls ACV 01.2 Profinet
Reference documents are available on the Internet at: http://www.auma.com.

Table of contents Page


1. Safety instructions................................................................................................................. 5
1.1. Prerequisites for the safe handling of the product 5
1.2. Range of application 5
1.3. Warnings and notes 6
1.4. References and symbols 6
2. Short description................................................................................................................... 8
3. Name plate.............................................................................................................................. 10
4. Transport, storage and packaging........................................................................................ 13
4.1. Transport 13
4.2. Storage 14
5. Assembly................................................................................................................................ 15
5.1. Mounting position 15
5.2. Handwheel fitting 15
5.3. Mount actuator to valve 15
5.3.1. Overview on coupling variants 16
5.3.2. Mount actuator (with coupling) 16
5.4. Mounting positions of local controls 19
5.4.1. Mounting positions: modify 19
6. Electrical connection............................................................................................................. 20
6.1. Basic information 20
6.2. SF electrical connection (AUMA plug/socket connector) 23
6.2.1. Terminal compartment (for mains connection): open 24
6.2.2. Cable connection 25
6.2.3. Terminal compartment (for mains connection): close 27
6.2.4. Fieldbus terminal compartment: open 28
6.2.5. Profinet cables: connect 29
6.2.6. Fieldbus terminal compartment: close 32
6.3. Accessories for electrical connection 33
6.3.1. Actuator controls on wall bracket with AUMA LSW 33
6.3.2. Parking frame 34
6.3.3. DS intermediate frame for double sealing 34

2
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Table of contents

6.3.4. External earth connection 35


7. Operation................................................................................................................................ 36
7.1. Manual operation 36
7.1.1. Manual valve operation 36
7.2. Motor operation 36
7.2.1. Operating the actuator from local controls 36
7.2.2. Actuator operation from remote 37
7.3. Menu navigation via push buttons (for settings and indications) 38
7.3.1. Menu layout and navigation 39
7.4. User level, password 40
7.4.1. Password entry 40
7.4.2. Password change 40
7.4.3. Timeout for incorrect password entry 41
7.5. Language in the display 41
7.5.1. Language change 41
8. Indications.............................................................................................................................. 43
8.1. Indications during commissioning 43
8.2. Indications in the display 43
8.2.1. Feedback signals from actuator and valve 44
8.2.2. Status indications according to AUMA classification 46
8.2.3. Status indications according to NAMUR recommendation 47
8.3. Indication lights of local controls 49
8.4. Mechanical position indication (self-adjusting) 49
8.5. Mechanical position indication via indicator mark (not self-adjusting) 50
9. Signals (output signals)......................................................................................................... 51
9.1. Signals via Profinet 51
9.2. Status signals via output contacts (digital outputs) 51
9.2.1. Assignment of outputs 51
9.2.2. Coding the outputs 51
9.3. Analogue signals (analogue outputs) 51
10. Commissioning (basic settings)........................................................................................... 53
10.1. End stops in part-turn actuator 53
10.1.1. Set end stop CLOSED 54
10.1.2. Set end stop OPEN 54
10.2. Type of seating: set 55
10.3. Torque switching: set 56
10.4. Limit switching: set 58
10.5. Operating time (internal): set 59
10.6. Test run 61
10.6.1. Direction of rotation at mechanical position indicator: check 61
10.6.2. Limit switching: check 62
11. Commissioning (settings in the actuator)........................................................................... 63
11.1. Switch compartment: open/close 64
11.2. Mechanical position indicator (self-adjusting) 64
11.2.1. Mechanical position indicator: set 64
11.2.2. Gear stage of the reduction gearing: test/set 65
11.3. Mechanical position indication via indicator mark (not self-adjusting) 66
11.3.1. Mechanical position indicator: set 67

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Table of contents ACV 01.2 Non-Intrusive Profinet

11.3.2. Gear stage of the reduction gearing: test/set 67


12. Corrective action.................................................................................................................... 69
12.1. Faults during commissioning 69
12.2. Fault indications and warning indications 69
12.3. Fuses 72
12.3.1. Fuses within the actuator controls 72
12.3.2. Motor protection (thermal monitoring) 72
13. Servicing and maintenance................................................................................................... 74
13.1. Preventive measures for servicing and safe operation 74
13.2. Maintenance 74
13.3. Disposal and recycling 74
14. Technical data......................................................................................................................... 76
14.1. Technical data Part-turn actuator 76
14.2. Technical data Actuator controls 78
14.3. Tightening torques for screws 82
15. Spare parts............................................................................................................................. 83
15.1. Part-turn actuators SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 83
15.2. ACV 01.2 actuator controls with SF electrical connection 85
Index........................................................................................................................................ 87

4
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Safety instructions

1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.

Safety instructions/ All personnel working with this device must be familiar with the safety and warning
warnings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:


● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature prior to working on the device using an appropriate thermometer and
wearing protective gloves.

Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA part-turn actuators SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 are
designed for the operation of industrial valves, e.g. butterfly valves and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:


● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
● Escalators
● Continuous duty

5
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Safety instructions ACV 01.2 Non-Intrusive Profinet

● Buried service
● Continuous underwater use (observe enclosure protection)
● Potentially explosive areas
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these


operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure


to observe this warning results in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failure


to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to


observe this warning could result in minor or moderate injury. May also be
used with property damage.

Potentially hazardous situation. Failure to observe this warning could result


in property damage. Is not used for personal injury.

Safety alert symbol warns of a potential personal injury hazard.


The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)


Symbol for OPEN (valve open)
Via the menu to parameter
Describes the menu path to the parameter. When using the push buttons of local
controls, the required parameter can be quickly found on the display. Display texts
are shaded in grey: Display.
➥ Result of a process step
Describes the result of a preceding process step.
Warning signs at the device

The following warning signs can be attached to the device.


General warning sign
General warning of a danger zone.

6
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Safety instructions

Hot surface
Warning of hot surfaces, e.g. possibly caused by high ambient temperatures or strong
direct sunlight.
Electrical voltage
Hazardous voltage! Warning of electric shock. At some devices, the warning sign
additionally includes a time interval, e.g. 30 s. Once power supply is switched off,
you will have to wait for the indicated period. Only then may the device be opened.

7
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Short description ACV 01.2 Non-Intrusive Profinet

2. Short description
Part-turn actuator Definition in compliance with EN 15714-2/EN ISO 5211:
A part-turn actuator is an actuator which transmits a torque to the valve for less than
one full revolution. It need not be capable of withstanding thrust.
AUMA part-turn actuator Figure 1: AUMA SQV 10.2 part-turn actuator

[1] Part-turn actuator with motor and handwheel


[2] Actuator controls
[3] Local controls with display, (a) selector switch and (b) push button
[4] Valve attachment
AUMA part-turn actuators SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 are driven
by an electric motor. For manual operation, a handwheel is provided. Switching off
in end positions may be either by limit or torque seating. Actuator controls are required
to operate or process the actuator signals.

For non-intrusive version (control unit: electromechanical version), limit and torque
setting is made via switches within the actuator.
For non-intrusive version (control unit: electronic version), limit and torque setting is
made via the actuator controls, neither actuator nor the actuator controls housing
have o be opened. For this purpose, the actuator is equipped with an MWG (magnetic
limit and torque transmitter), also capable of supplying analogue torque feedback
signals/torque indication and analogue position feedback signals/position indication
at the actuator controls output.
For variable speed actuators SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2, the
actuator speed is modified by means of a frequency converter in the actuator controls.
Actuator controls The actuator controls ACV 01.2 may be mounted directly to the actuator or separately
on a wall bracket.
The actuator can be operated via the push buttons on the local controls of the actuator
controls or settings can be made in the actuator controls menu. The display shows
information on the actuator as well as the menu settings.
The functions of the actuator controls include standard valve control in OPEN-CLOSE
duty, positioning, process control, logging of operating data, diagnostic functions
right through control via various interfaces (e.g. fieldbus, Ethernet and HART).
App and software

Using the AUMA CDT software for Windows-based computers (notebooks or tablets)
and the AUMA Assistant App, actuator data can be uploaded and read, settings
can be modified and stored. The connection between computer and AUMA actuator
is established wireless via Bluetooth interface. With the AUMA Cloud, we provide
an interactive platform to collect and assess e.g. detailed device data of all actuators
within a plant.

8
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Short description

Figure 2: Communication via Bluetooth

AUMA CDT AUMA CDT is a user-friendly setting and operation program for AUMA actuators.
AUMA CDT software can be downloaded free of charge from our website
www.auma.com.

The AUMA Cloud is the driving element of the digital AUMA world, acting as
interactive platform for efficient maintenance of AUMA actuators at moderate cost.
The AUMA Cloud collects all device data of all actuators within one site and provides
a clear overview at a glance. Detailed analysis provides valuable information on
AUMA Cloud potential maintenance requirements. Additional functions foster smooth asset
management.

The AUMA Assistant App enables remote setting and remote diagnostics of AUMA
actuators via Bluetooth using either smartphone or tablet.
The AUMA Assistant App can be downloaded free of charge from the Play Store
AUMA Assistant App (Android) or App Store (iOS).
Figure 3: Link to AUMA Assistant App

9
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Name plate ACV 01.2 Non-Intrusive Profinet

3. Name plate
Figure 4: Arrangement of name plates

[1] Actuator name plate


[2] Actuator controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)

Actuator name plate


Figure 5: Actuator name plate (example)

(= manufacturer logo); (= CE mark)


[1] Name of manufacturer
[2] Address of manufacturer
[3] Type designation
[4] Order number
[5] Serial number
[6] Operating time range in [s] for a part-turn movement of 90°
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Type of lubricant
[10] Permissible ambient temperature
[11] Can be assigned as an option upon customer request
[12] Enclosure protection
[13] Data Matrix code

10
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Name plate

Actuator controls name plate


Figure 6: Name plate for actuator controls (example)

(= manufacturer logo)
[1] Type designation
[2] Order number
[3] Serial number
[4] Actuator terminal plan
[5] Actuator controls wiring diagram
[6] Mains/voltage range/frequency range
[7] Rated power of the ACV
[8] Permissible ambient temperature
[9] Enclosure protection
[10] Control
[11] Data Matrix code

Motor name plate


Figure 7: Motor name plate (example)

(= manufacturer logo); (= CE mark)


[1] Motor type
[2] Motor article number
[3] Serial number
[4] Rated voltage
[5] Consumed nominal power by the mains PN
[6] Consumed nominal current by the mains IN
[7] Type of duty
[8] Enclosure protection
[9] Motor protection (temperature protection)
[10] Insulation class
[11] Perm. number of starts (for SQRV)
[12] Nominal current
[13] Data Matrix code

11
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Name plate ACV 01.2 Non-Intrusive Profinet

Descriptions referring to name plate indications

Type designation Table 1:


Description of type designation (with the example of SQV 07.2-F10)
SQV 07.2 -F10
SQV Type SQ = Part-turn actuators for open-close duty
Type SQR = Part-turn actuators for modulating duty
V = Variable speed
07.2 Size
These instructions apply to sizes 05.2, 07.2, 10.2, 12.2, 14.2
F10 Flange size

Table 2:
Description of actuator controls type designation (with the example of ACV 01.2)
ACV 01.2
ACVExC Type AC = Actuator controls
V = Variable speed
01.2 Size 01.2

Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.

Serial number Table 3:


Actuator Description of serial number (example of 0520NS12345)
05 20 NS12345
05 Positions 1+2: Assembly in week = week 05
20 Positions 3+4: Year of manufacture = 2020
NS12345 Internal number for unambiguous product identification

Actuator terminal plan Position 9 after TPA: Position transmitter version


I, Q = MWG (magnetic limit and torque transmitter)

Control Table 4:
Control examples (indications on actuator controls name plate)
Input signal Description
Profinet Control via Profinet interface
Profinet/24 V DC Control via Profinet interface and control voltage for OPEN-CLOSE control
via digital inputs (OPEN, STOP, CLOSE)

Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 8: Link to AUMA Assistant App:

For further Service & Support, Software/Apps/... refer to www.auma.com

12
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Transport, storage and packaging

4. Transport, storage and packaging


4.1. Transport
For transport to place of installation, use sturdy packaging.

Suspended load!
Death or serious injury.
→ Do NOT stand below suspended load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
→ Respect total weight of combination (actuator, actuator controls, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.

Figure 9: Example: Lifting the actuator

Delicate cooling fins, risk of damage!


During transport or assembly without the supplied transport protection, the cooling
fins may either break or bend if they hit other objects during inappropriate transport.
→ During transport and installation, leave the supplied cooling fin transport protec-
tion on the cooling fins.

13
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Transport, storage and packaging ACV 01.2 Non-Intrusive Profinet

Table 5:
Weights for part-turn actuators SQV 05.2 – SQV 14.2 / SQRV 05.2 – SQRV 14.2
with 3-phase AC motors
Type designation Weight1)
Actuator approx. [kg]
SQV 05.2/ 21
SQRV 05.2
SQV 07.2/ 21
SQRV 07.2
SQV 10.2/ 26
SQRV 10.2
SQV 12.2/ 35
SQRV 12.2
SQV 14.2/ 44
SQRV 14.2

1) Indicated weight includes AUMA NORM part-turn actuator with 3-phase AC motor, electrical con-
nection in standard version, unbored coupling and handwheel. For other output drive types, consider
additional weights.

4.2. Storage

Risk of corrosion due to inappropriate storage!


→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.

Risk of damage due to excessively low temperatures!


→ Actuator controls may only be stored permanently down to –30 °C.
→ On request, actuators controls may be transported in specific cases and for
short duration at temperatures down to –60 °C.

Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.

14
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Assembly

5. Assembly

5.1. Mounting position

When using grease as lubricant, the product described herein can be operated in
any mounting position.
When using oil instead of grease within the actuator gear housing, perpendicular
mounting position is specified whereby the flange is pointing downward. The type of
lubricant used is indicated on the actuator name plate (short designation F...= grease;
O...= oil).
5.2. Handwheel fitting
Figure 10: Handwheel

[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Retaining ring

How to proceed 1. If required, fit spacer [1] on input shaft [2].


2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] with retaining ring [4].
Information: The retaining ring [4] (together with these operation instructions)
is stored in a weatherproof bag, which is attached to the device prior to delivery.
5.3. Mount actuator to valve

Corrosion due to damage to paint finish and condensation!


→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.

The actuator is mounted to the valve using a coupling (standard) or via lever. Separate
instructions are available for actuator mounting to the valve when equipped with
base and lever.

15
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Assembly ACV 01.2 Non-Intrusive Profinet

5.3.1. Overview on coupling variants

Design Figure 11: Valve attachment via coupling

[1] Bore with keyway


[2] Square bore
[3] Bore with two-flats
Application ● For valve attachments according to EN ISO 5211
● For rotating, non-rising valve stem
5.3.2. Mount actuator (with coupling)
Unbored couplings or couplings with pilot bore must be machined to match the valve
shaft prior to mounting the actuator to the valve (e.g. with bore and keyway, two-flat
or square bore).

Assemble valve and actuator in the same end position. As standard, the actu-
ator is supplied in end position CLOSED.
→ Recommended mounting position for butterfly valves: End position CLOSED.
→ Recommended mounting position for ball valves: End position OPEN.

Assembly steps 1. If required, move actuator in same end position as valve using the handwheel.
2. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
3. Apply a small quantity of grease to the valve shaft [2].

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Assembly

4. Place coupling [1] onto valve shaft [2] and secure against axial slipping by using
a grub screw [3] or a clamping washer and a screw with curved spring lock
washer [4]. Thereby, ensure that dimensions X, Y or L are observed (refer to
figure and table <Mounting positions for coupling>).
Figure 12: Examples: Fit coupling

[1] Coupling
[2] Valve shaft
[3] Grub screw
[4] Clamping washer and screw with curved spring lock washer
Figure 13: Mounting positions for coupling

Table 6:
Mounting position of the coupling within fitting dimensions according to AUMA definition
Dimensions [mm] SQ 05.2 SQ 07.2 SQ 10.2 SQ 12.2 SQ 14.2
EN ISO 5211 F05 F07 F05 F07 F10 F10 F12 F12 F14 F14 F16
X max. 3 3 3 3 3 4 4 5 5 8 8
Y max. 2 2 2 2 2 5 5 10 10 10 10
L max. 40 40 40 40 66 50 82 61 101 75 125

5. Apply non-acidic grease at splines of coupling (e.g. Gleitmo by Fuchs).

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Assembly ACV 01.2 Non-Intrusive Profinet

6. Fit actuator. If required, slightly turn actuator until splines of coupling engage.
Figure 14:

Information Ensure that the spigot (if provided) fits uniformly in the recess and that the flanges
are in complete contact.
7. If flange bores do not match thread:
7.1 Slightly rotate handwheel until bores line up.
7.2 If required, shift actuator by one tooth on the coupling.
8. Fasten actuator with screws.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
9. Fasten screws crosswise to a torque according to table.
Table 7:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Assembly

5.4. Mounting positions of local controls

Figure 15: Mounting positions

The mounting position of the local controls is implemented according to the order.
If, after mounting the actuator to the valve or the gearbox on site, the local controls
are in an unfavourable position, the mounting position can be changed at a later
date. Four mounting positions shifted by respectively 90° are possible (by maximum
180° into one direction).

5.4.1. Mounting positions: modify

Electric shock due to presence of hazardous voltage!


Death or serious injury.
→ Disconnect device from the mains before opening.
→ Wait for 30 seconds after power cut-off prior to opening the housing.

Electrostatic discharge ESD!


Risk of damage to electronic components.
→ Earth both operators and devices.

1. Loosen screws and remove the local controls.


2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.

Cable damage due to twisting or pinching!


Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.

4. Fasten screws evenly crosswise.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

6. Electrical connection
6.1. Basic information

Electric shock due to presence of hazardous voltage!


Risk of death or serious injury!
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.

Risk of overheating during operation with mounted transport protection!


→ Prior to connection, remove transport protection from cooling fins.

Figure 16: Remove transport protection

Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).

Permissible networks The actuators are suitable for use in TN and TT networks with directly grounded star
(supply networks) point for nominal voltages up to maximum 480 V AC. Use in IT network is permissible
for nominal voltages up to maximum 480 V AC. For IT network, a suitable, approved
insulation monitor measuring the pulse code is required.

Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- actuator controls and motor name plates. Also refer to chapter <Identification>/<Name
quency plate>.
Figure 17: Actuator controls name plate (example)

[1] Type of current


[2] Mains voltage (voltage range)
[3] Mains frequency (frequency range)

Protection and sizing on For short-circuit protection and for disconnecting the actuator from the mains, fuses
site and disconnect switches have to be provided by the customer.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

Table 8:
Protection on site
Part-turn actu- 3-phase AC motor 380 V – 480 V/50 Hz – 60 Hz1) Fuse2)
ator
Consumed rated Blow characteristics:
power Rated current Max. current Time-delay (gG)
Type PIN [kW] IN [A] Imax [A] [A]
SQV 05.2 0.21 0.8 1.3 6.0
SQRV 05.2 0.17 0.7 1.1 6.0
SQV 07.2 0.39 1.3 1.9 6.0
SQRV 07.2 0.18 0.8 1.0 6.0
SQV 10.2 0.21 1.0 1.5 6.0
SQRV 10.2
SQV 12.2 0.21 1.0 1.5 6.0
SQRV 12.2
SQV 14.2 0.27 1.0 7 6.0
SQRV 14.2

1) For motor with different current type/mains voltage/mains frequency (refer to motor name plate),
select fuse in accordance with electrical data sheet.
2) The actuators are suitable for use in current circuits with a maximum short-circuit AC current value
of 5,000 A root-mean-square (R.M.S). The output data of the fuses to be provided on site must not
exceed the following values: 32 A/600 V at a maximum mains mains short circuit current of
5,000 A AC.

Consider the max. current (Imax) (refer to motor name plate or electrical data sheet)
when selecting the circuit breaker.
We recommend refraining from using residual current devices (RCD). However, if
an RCD is used within the mains, the residual current device must be of type B. DC
current may be present within the PE conductor.

Implementation of overcurrent protection devices is not required. Actuator controls


are equipped with own protection mechanisms, adapted to the actuator system.
Therefore, we recommend refraining from using overcurrent protection devices.

For actuator controls equipped with a heating system and external electronics power
supply, the fuses for the heating system have to be provided by the customer (refer
to wiring diagram F4 ext.)

Table 9:
Fuse for heating system
Designation in wiring diagram = F4 ext.
External power supply 115 V AC 230 V AC
Fuse 2AT 1AT

If actuator controls are mounted separately from actuator ( actuator controls on wall
bracket): Consider length and cross section of connecting cable when defining the
protection required.

Potential of customer Refer to Technical data for options of isolated potentials.


connections
Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards applicable for the place of installation.

Connecting cables, ● We recommend using connecting cables and connecting terminals according
cable glands, reducers, to rated current (IN) (refer to motor name plate or electrical data sheet).
blanking plugs ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● To avoid contact corrosion, we recommend the use of sealing agents for cable
glands and blanking plugs made of metal.

21
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

● Use connecting cable with appropriate minimum rated temperature.


● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.

Cable installation in ac- Signal and fieldbus cables are susceptible to interference. Motor cables are
cordance with EMC interference sources.

This product potentially causes high frequency interference!


→ The measures eliminating interference described hereafter must be observed
for cable installation in accordance with EMC.

● Use shielded power cable and earth shield at both ends.


● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.
● In a residential environment, this product may cause radio interference, in which
case supplementary mitigation measures might be required.

Profinet cables The following minimum requirements with regard to LAN cables apply for Profinet
networks: Category 5 according to ISO/IEC 11801 Edition 2.0 Class D.
Connector is suitable for wiring dual pair Profinet cables.
The following tables list the available cable types Profinet types A through C with
regard to the respective application:

Table 10:
Cable types for dual pair Profinet cables
Cable types Application type A Application type B Application type C
Version Dual pair data cable Dual pair data cable Dual pair data cable
Type of installation fixed installation, immobile after flexible installation (e.g. for contin- special applications (e.g. for contin-
installation ous movement, vibration or twist- ous movement, vibration or twist-
ing after installation) ing)
Cable parameter
Designation (minimum) “Profinet type A” “Profinet type B” “Profinet type C”
Cross section AWG 22/1 ≥ 0.610 mm² AWG 22/7 ≥ 0.318 mm² AWG 22/.. ≥ 0.318 mm²
Outer cable diameter 5.5 – 8.0 mm depending on application
Wire diameter 1.4 ± 0.2 mm depending on application
Colour of shield Green RAL6018 depending on application
Colour of wire insulation Pair 1: white, blue
Pair 2: yellow, orange
Number of wires 4
Cable design Dual pair or star quad
Shield Alumium foil + copper braid depending on application
Communication requirements

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

Cable types for dual pair Profinet cables


Cable types Application type A Application type B Application type C
Applicable standards ISO/IEC 11801 Edition 2.0 ISO/IEC 11801 Edition 2.0
IEC 61140-1 IEC 61140-1
IEC 61156-5 IEC 61156-6
(minimum device group 5) (minimum device group 5)
Delay ≦20 ns/100 m
Coupling attenuation ≥80 dB at 30 – 100 MHz
“Channel class-D” according to EN 50174-2

Minimum cable spacing The minimum spacing (according to IEC 61918) required between laying Profinet
cables and other cables must be respected. They are shown in the table below.

Table 11:
Minimum spacing for Profinet cables
Spacing to Profinet cable
Without or with non-metal Aluminium cutoff bridge Steel cutoff bridge
cutoff bridge
Signal transmission cables
E.g. other Profinet cables, Profibus cables, data cables 0 mm 0 mm 0 mm
for PCs, programming devices, shielded analogue inputs
Power supply cables
Unshielded power supply cables 200 mm 100 mm 50 mm
Shielded power cables 0 mm 0 mm 0 mm

Further references Ensure absence of equipotential earth bonding differences between the individual
devices at Profinet (perform an equipotential earth bonding).
Available Profinet recommendations, particularly planning, assembly and
commissioning guidelines of the Profibus User Organisation (PNO)
(www.profibus.com) must be met.
6.2. SF electrical connection (AUMA plug/socket connector)

Figure 18: SF electrical connection

[1] Terminal compartment (in cover)


[1A] Cable entries for mains connection (power and control contacts)
[1B] Cable entries for fieldbus cables
[2] Socket carrier with screw-type terminals
Short description Plug-in electrical connection with screw-type terminals for power and control contacts.
Control contacts also available as crimp-type connection as an option.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

SF version. For power and control cable connection, remove the AUMA plug/socket
connector and the socket carrier from terminal compartment. Removing the cover
is sufficient for connecting the fieldbus cables.
Technical data Table 12:
Electrical connection via AUMA plug/socket connector
Power contacts Control contacts
No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets
earth conductor (PE)
Designation U1, V1, W1, U2, V2, W2, PE 1 to 50
Connection voltage max. 750 V 250 V
Rated current max. 25 A 16 A
Type of customer connection Screw connection Screw connection, crimp-type (option)
2 2
Connection diameter max. 6 mm (flexible) 2.5 mm
2
10 mm (solid) (flexible or solid)

6.2.1. Terminal compartment (for mains connection): open

Figure 19: Open mains terminal compartment

[1] Connection housing


[2] Screws for frame
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entries for mains connection (power and control contacts)
[7] Blanking plug
[8] Cable gland (not included in delivery)

Electric shock due to presence of hazardous voltage!


Death or serious injury.
→ Disconnect device from the mains before opening.
→ Wait for 30 seconds after power cut-off prior to opening the housing.

1. Loosen screws [2] and remove connection housing [1].


2. Loosen screws [4] and remove socket carrier [5] from connection housing [1].

24
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

3. Insert cable glands [8] suitable for connecting cables.


➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 20: Example: Name plate for enclosure protection IP68

4. Seal unused cable entries [6] with suitable blanking plugs [7].
Information Fieldbus connection can be accessed separately from the mains connection (refer
to <Fieldbus terminal compartment: open>.

6.2.2. Cable connection

Table 13:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)

1. Remove cable sheathing.


2. Insert the wires into the cable glands.
3. Fasten cable glands with the specified torque to ensure required enclosure
protection.
4. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
5. For flexible cables: Use wire end sleeves according to DIN 46228.
6. Connect cables according to order-related wiring diagram.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

In case of a fault, electric shock due to presence of hazardous voltage if the


PE conductor is NOT connected!
Risk of death or serious injury!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

7. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)


or loops (solid cables).
Figure 21: Protective earthing

[1] Socket carrier


[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] Protective earthing, symbol:
8. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).

26
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

6.2.3. Terminal compartment (for mains connection): close

Figure 22: Close mains terminal compartment

[1] Connection housing


[2] Screws for connection housing
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable gland (not included in delivery)
[7] Blanking plug

Short-circuit and electric shock due to pinching of cables!


Risk of death or serious injury!
→ Carefully fit socket carrier to avoid pinching the cables.

1. Insert the socket carrier [5] into the connection housing [1] and fasten with
screws [4].
2. Clean sealing faces of connection housing [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit connection housing [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

6.2.4. Fieldbus terminal compartment: open

Figure 23: Open cover to fieldbus terminal compartment

[1] Cover (fieldbus terminal compartment)


[2] Screws for cover
[3] O-ring
[4] Cable entries for fieldbus cables
[5] Blanking plug
The AUMA plug/socket connector is equipped with a connection board for connecting
the fieldbus cables. When removing the cover [1], the connection board is easily
accessible.

Electric shock due to presence of hazardous voltage!


Death or serious injury.
→ Disconnect device from the mains before opening.
→ Wait for 30 seconds after power cut-off prior to opening the housing.

Electrostatic discharge ESD!


Risk of damage to electronic components.
→ Earth both operators and devices.

1. Loosen screws [2] and remove cover [1].


2. Insert cable glands suitable for fieldbus cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 24: Example: Name plate for enclosure protection IP68

3. Seal unused cable entries with suitable plugs.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

6.2.5. Profinet cables: connect

Figure 25: Profinet connection board with connection terminals

n–1 Profinet cable from previous device


n+1 Profinet cable to next device
(For line topology or redundant ring/MRP - Media Redundancy Protocol)
Profinet connection is made individually by means of a safe Ethernet-capable
insulation displacement connection. The colour coding of connection terminals are
matching the Ethernet cable according to Profinet (white/blue/yellow/orange).

Table 14: Connecting data


Connection capacity (solid wire) 0.2 mm² – 0.34 mm² / AWG 24 – AWG 22
Connection capacity (stranded) 0.2 mm² – 0.34 mm² / AWG 24 – AWG 22

1. Remove cable sheathing and clamp shield under strain relief.


2. Connect cables to connection terminals. For this, use a small screwdriver to lift
or push down the levers.
Table 15:
Connection terminal assignment
Signal Function Colour of wire insulation
TD + Transmit Data + Yellow
TD – Transmit Data – Orange
RD + Receive Data + White
RD – Receive Data – Blue

Option:

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

Figure 26: Profinet connection board with RJ-45 connections

n–1 Profinet cable from previous device


n+1 Profinet cable to next device
(For line topology or redundant ring/MRP - Media Redundancy Protocol)
Profinet connection is made via RJ-45 ports by means of connectors for field
assembly. The scope of delivery includes one RJ-45 Profinet connector for Cat.5
(supplied within electrical connector). Further connectors are available with AUMA
(e.g. for line topology or redundant ring) on request.
Order designations:
● RJ-45 Profinet connector for Cat.5 (as included in scope of delivery): AUMA
article number K009.706
● Option: RJ-45 Profinet connector for Cat.6A cables: AUMA article number
K009.705
Table 16:
Assignment of RJ-45 Profinet port
Signal Function Colour of wire insula- Pin
tion
TD + Transmit Data + Yellow 1
TD – Transmit Data – Orange 2
RD + Receive Data + White 3
RD – Receive Data – Blue 6

Description of LEDs on connection board

Table 17:
MODS (Module Status) Status Explanation
Red LED: off + Not Initialised No voltage or module in “SETUP” or “NW_INIT”
Green LED: off status
Green LED: illuminated Normal Operation The module has aborted “NW_INIT” status
Green LED: 1 brief pulse Diagnostic Events Diagnostic events available
Red LED: illuminated + Exception Error Device in “EXCEPTION” status
Red NETS LED: off
Red LED: illuminated + Fatal Event Internal device error
Red NETS LED: illuminated
Green/Red LEDs: Firmware update Do not cut power supply!
Alternately blinking

30
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

Table 18:
NETS (Network Status) Status Explanation
Red LED: off + Offline Absence of power supply or no connection to IO
Green LED: off controller
Green LED: illuminated RUN Connection to IO controller available
Green LED: 1 brief pulse STOP Connection to IO controller available. However, IO
controller is in STOP status or IO data is incorrect.
Green LED: blinking Blink Is used by engineering tools to identify the device
within the Profinet network
Red LED: illuminated Fatal Event Internal error, combined with “MODS” LED.
Red LED: 1 brief pulse Station Name Er- Device name (station name) not yet set
ror
Red LED: 2 brief pulses IP address Error IP address not yet set
Red LED: 3 brief pulses Configuration Er- Identification incorrect
ror

Table 19:
LINK/ACT1, LINK/ACT2 Explanation
(Link/Activity Port 1 / 2)
Red LED: off + No communication at port 1 or 2
Green LED: off
Green LED: illuminated Port 1 or 2 are in “Link Established” status
Green LED: blinking Data communication via port 1 or port 2
Red LED No function

Description of LEDs on base sub-assembly

Table 20:
LED Explanation
RESET LED: illuminated No Reset active, power supply available
DEBUG LED: illuminated Sub-assembly in Reset status
DEBUG LED: 1 brief pulse Sub-assembly in initialisation status
DEBUG LED: briefly blinking (1 Debug mode active
Hz) Normal status (Profinet application active)
DEBUG LED: slowly blinking (5
Hz)
CAN LED: illuminated Error of internal CAN communication
BA1 LED or BA2 LED: illumin- Bus active ("Link Established" at port 1 or port 2)
ated
DX LED: illuminated “Data Exchange” via Profinet

31
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

6.2.6. Fieldbus terminal compartment: close

Figure 27: Close fieldbus terminal compartment

[1] Cover (fieldbus terminal compartment)


[2] Screws for cover
[3] O-ring
[4] Cable glands for fieldbus cables
[5] Blanking plug

1. Clean sealing faces of cover [1] and housing.


2. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the sealing faces.
3. Check whether O-ring [3] is in good condition, correctly insert O-ring.
4. Fit cover [1] and fasten screws [2] evenly crosswise.
5. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.

32
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

6.3. Accessories for electrical connection


6.3.1. Actuator controls on wall bracket with AUMA LSW
Design principle Figure 28: Set-up with wall bracket and AUMA LSW (example)

[1] Wall bracket


[2] AUMA LSW: [a] Motor connection [b] Feedback signals
[3] Electrical connection of wall bracket
[4] Electrical connection of actuator (XA)
[5] Electrical connection of actuator controls (XK)
Application Using the wall bracket and the AUMA LSW (cable set for wall bracket), actuator
controls can be mounted separately from the actuator.
● If the actuator cannot be accessed safely.
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.

Information on installa- ● The permissible cable length of LSW between separate local controls and the
tion with wall bracket actuator amounts to 16 m maximum.
Longer cables require an external filter (available on request)

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Electrical connection ACV 01.2 Non-Intrusive Profinet

6.3.2. Parking frame


Figure 29: Parking frame, example with AUMA plug/socket connector and cover

Application Parking frame for safe storage of a disconnected plug or cover.


For protection against touching the bare contacts and against environmental
influences.
6.3.3. DS intermediate frame for double sealing
Figure 30: Electrical connection with DS intermediate frame

[1] Electrical connection


[2] DS intermediate frame
Application When removing the electrical connection or due to leaky cable glands, there is a
potential risk of ingress of dust and water into the housing. This is prevented
effectively by inserting the double sealed intermediate frame [2] between the
plug/socket connector [1] and the housing of the device. The enclosure protection
of the device (IP68) will not be affected, even if the electrical connection [1] is
removed.

34
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Electrical connection

6.3.4. External earth connection


Figure 31: Earth connection for part-turn actuator

Application External earth connection (U-bracket) for connection to equipotential compensation.

Table 21:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
Solid wire and stranded 2.5 mm² to 6 mm² 3 – 4 Nm
Fine stranded 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.

35
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Operation ACV 01.2 Non-Intrusive Profinet

7. Operation

7.1. Manual operation


For purposes of setting and commissioning, in case of motor or power failure, the
actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
Manual operation is automatically disengaged when motor is started again. The
handwheel does not rotate during motor operation.

7.1.1. Manual valve operation

Damage at the manual change-over mechanism/motor coupling due to faulty


operation!
→ Engage manual operation only during motor standstill.
→ Do NOT use extensions as lever for operation.

1. Press push button.


2. Turn handwheel in desired direction.

➥ The closing direction is marked on the handwheel.

Table 22: Handwheel marking (examples)


→ For valve closing, turn handwheel in direction of the arrowhead.

Clockwise closing Counterclockwise closing


Drive shaft (valve) turns clockwise in direction Drive shaft (valve) turns counterclockwise
CLOSE. in direction CLOSE.

7.2. Motor operation

Valve damage due to incorrect basic setting!


→ Prior to electric actuator operation, perform the basic settings for “type of seating”
and “torque switching”.

7.2.1. Operating the actuator from local controls


Local actuator operation is performed using the local controls push buttons of actuator
controls.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Operation

Figure 32: Local controls

[1] Push button for operation command in direction OPEN


[2] Push button STOP
[3] Push button for operation command in direction CLOSE
[4] Push button RESET
[5] Selector switch

Hot surfaces, e.g. possibly caused by high ambient temperatures or strong


direct sunlight!
Risk of burns
→ Verify surface temperature and wear protective gloves.

→ Set selector switch [5] to position Local control (LOCAL).

➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3] .
Information The OPEN and CLOSE operation commands can be given either in push-to-run or
in self-retaining operation mode. In self-retaining mode, the actuator runs to the
defined end position after pressing the button, unless another command has been
received beforehand. For further information, please refer to the Manual (Operation
and setting).

7.2.2. Actuator operation from remote

Risk of immediate actuator operation when switching on!


Risk of personal injuries or damage to the valve
→ If the actuator starts unexpectedly: Immediately turn selector switch to 0 (OFF).
→ Check input signals and functions.

→ Set selector switch to position Remote control (REMOTE).

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Operation ACV 01.2 Non-Intrusive Profinet

Information For actuators equipped with a positioner, it is possible to change over between OPEN
- CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET-
POINT). For further information, please refer to the Manual (Operation and setting).

7.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.

The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.
Figure 33:

[1–4] Push buttons or navigation support


[5] Selector switch
[6] Display

Table 23: Important push button functions for menu navigation


Push buttons Navigation sup- Functions
port on display
[1] Up ▲ Change screen/selection
Change values
Enter figures from 0 to 9
[2] Down ▼ Change screen/selection
Change values
Enter figures from 0 to 9
[3] Ok Confirm selection
Save Save
Edit Enter <Edit> menu
Details Display more details
[4] C Setup Enter Main menu
Esc Cancel process
Return to previous display

Backlight ● The display is illuminated in white during normal operation. It is illuminated in


red in case of a fault.
● The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.

38
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Operation

7.3.1. Menu layout and navigation

Groups The indications on the display are divided into 3 groups:


Figure 34: Groups

[1] Start menu


[2] Status menu
[3] Main menu

ID Status menu and main menu are marked with an ID.


Figure 35: Marking with ID

S ID starts with S = status menu


M ID starts with M = main menu
Group selection It is possible to select between status menu S and main menu M:
For this, set selector switch to 0 (OFF), hold down push button C for approx. 2
seconds until a screen containing the ID M... appears.
Figure 36: Select menu groups

You return to the status menu if:


● the push buttons on the local controls have not been operated within 10 minutes
● or by briefly pressing C

Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Figure 37: Direct display (example)

Display indicates in the bottom row: Go to


1. Press push button Go to.
Display indicates: Go to menu M0000
2. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
3. Press push button Ok to confirm first digit.
4. Repeat steps 2 and 3 for all further digits.
5. To cancel the process: Press C Esc.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Operation ACV 01.2 Non-Intrusive Profinet

7.4. User level, password


User level The user level defines which menu items or parameters can be displayed or modified
by the active user.
There are 6 different user levels. The user level is indicated in the top row:
Figure 38: User level display (example)

Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.

Table 24:
User levels and authorisations
Designation (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change settings
Default factory password: 0000
Maintenance (3) Reserved for future extensions
Specialist (4) Change device configuration
e.g. type of seating, assignment of output contacts
Default factory password: 0000
Service (5) Service staff
Change configuration settings
AUMA (6) AUMA administrator

Unauthorised access is made easier due to insecure password!


→ We urgently recommend changing the password during initial commissioning.

7.4.1. Password entry

1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Select higher user level via Up ▲ and confirm with Ok.
➥ Display indicates: Password 0***
3. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
4. Confirm first digit of password via push button Ok.
5. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with Ok, access to all parameters within one
user level is possible if the password entry is correct.

7.4.2. Password change


Only the passwords of same or lower access level may be changed.
Example: If the user is signed in as Specialist (4), he/she can change passwords as
for password levels (1) through (4).
Device configuration M0053
Service functions M0222
Change passwords M0229

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Operation

Menu item Service functions M0222 is only visible, if user level Specialist (4) or higher
is selected.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Change passwords 3. Select parameter Change passwords either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0229
- Display indicates: ▶ Change passwords
- The user level is indicated in the top row (1 – 6), e.g.:

- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
7.4.3. Timeout for incorrect password entry
A timeout for incorrect password entry is provided with actuator controls.This prevents
unauthorised access by systematic trials. The timeout is active for incorrect entries
via the local controls as well as incorrect entries via our software tools (AUMA CDT,
AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited
for one minute. Each further incorrect entry doubles the timeout period. An active
timeout is displayed on the screen. An individual timeout is available for each user
level. This means that you may still log on with user level 3 if user level 4 is inhibited.
The incorrect entry counter can be reset in two ways:
1. Correct password entry with successful access authorisation.
2. 8 hours after the last incorrect entry.
7.5. Language in the display
The display language can be selected.
7.5.1. Language change

Display M0009
Language M0049

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Operation ACV 01.2 Non-Intrusive Profinet

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch
5. The bottom row of the display indicates:
→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display indicates: ▶ Language and Save (bottom row)
Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The display changes to the new language.The new language selection is saved.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Indications

8. Indications
8.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 39: LED test

Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom line: Language selection menu? 'Reset'
2. Hold down push button RESET until display of the following text in the bottom
line: Language menu loading, please wait.
Figure 40: Self-test

The language selection menu follows the startup menu.


Startup menu The current firmware version is displayed during the startup procedure:
Figure 41: Startup menu with firmware version: 05.00.00–xxxx

If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 42: Language selection

If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
8.2. Indications in the display

Menus and functions depend on the actuator controls firmware version!


→ Should menus or functions be unavailable, please contact the AUMA Service.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Indications ACV 01.2 Non-Intrusive Profinet

Status bar The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
Figure 43: Information in the status bar (top)

[1] Operation mode


[2] Error symbol (only for faults and warnings)
[3] ID number: S = Status page
Navigation support If further details or information are available with reference to the display, the following
indications Details or More appear in the navigation support (bottom display row).
Then, further information can be displayed via the push button.
Figure 44: Navigation support (bottom)

[1] shows list with detailed indications


[2] shows further available information
The navigation support (bottom row) is faded out after approx. 3 seconds. Press any
push button (selector switch in position 0 (OFF)) to fade in the navigation support.
8.2.1. Feedback signals from actuator and valve

Display indications depend on the actuator version.


Valve position (S0001)
● S0001 on the display indicates the valve position in % of the travel.
● The bar graph display appears after approx. 3 seconds.
● When issuing an operation command, an arrow indicates the direction
(OPEN/CLOSE).
Figure 45: Valve position and direction of operation

Reaching the preset end positions is additionally indicated via (CLOSED) and
(OPEN) symbols.
Figure 46: End position CLOSED/OPEN reached

0% Actuator is in end position CLOSED


100% Actuator is in end position OPEN

Torque (S0002)
● S0002 on the display indicates the torque applied at the actuator output.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Indications

● The bar graph display appears after approx. 3 seconds.


Figure 47: Torque

Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or "foot-pound" ft-lb
Figure 48: Units of torque

Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: Torque range on name plate = 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bar graph indication and as value between 0 and 100
%.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bar graph
display. The figure below shows the operation command in direction CLOSE.
Figure 49: Display for OPEN - CLOSE control

E2 Actual position value

Setpoint control If the positioner is enabled and activated, the bar graph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bar
graph indication.The figure below shows the operation command in direction CLOSE.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Indications ACV 01.2 Non-Intrusive Profinet

Figure 50: Indication for setpoint control (positioner)

E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 51: Examples: on the left pivot points (intermediate positions); on the right
stepping mode

Table 25: Symbols along the pivot point axis


Symbol Pivot point (intermediate position) Stepping mode
with operation profile
| Pivot point without reaction End of stepping mode
Stop during operation in direction Start of stepping mode in direction
CLOSE CLOSE
Stop during operation in direction Start of stepping mode in direction
OPEN OPEN
Stop during operation in directions –
OPEN and CLOSE
Pause for operation in direction CLOSE –
Pause for operation in direction OPEN –
Pause for operation in directions OPEN –
and CLOSE

8.2.2. Status indications according to AUMA classification

These indications are available if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
Figure 52: Warnings

For further information, please also refer to <Corrective action>.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Indications

Not ready REMOTE (S0006)


The S0006 display shows indications of the Not ready REMOTE group.
If such an indication has occurred, the display shows S0006:
● the number of indications occurred
● a blinking crossbar after approx. 3 seconds
Figure 53: Not ready REMOTE indications

For further information, please also refer to <Corrective action>.


Fault (S0007)
Once a fault has occurred, the S0007 display shows:
● the number of faults occurred
● a blinking exclamation mark after approx. 3 seconds
Figure 54: Fault

For further information, please also refer to <Corrective action>.


8.2.3. Status indications according to NAMUR recommendation

These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0008:
● the number of indications occurred
● a blinking triangle with question mark after approx. 3 seconds
Figure 55: Out of specification

For further information, please also refer to <Corrective action>.


Function check (S0009)
The S0009 indication shows function check indications according to NAMUR
recommendation NE 107.
If an indication has occurred via the function check, the display shows S0009:
● the number of indications occurred
● a blinking triangle with a spanner after approx. 3 seconds

47
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Indications ACV 01.2 Non-Intrusive Profinet

Figure 56: Function check

For further information, please also refer to <Corrective action>.


Maintenance required (S0010)
The S0010 indication shows maintenance indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0010:
● the number of indications occurred
● a blinking square with an oilcan after approx. 3 seconds
Figure 57: Maintenance required

For further information, please also refer to <Corrective action>.


Failure (S0011)
The S0011 indication shows the causes of the failure indication according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0011:
● the number of indications occurred
● a blinking circle with a cross after approx. 3 seconds
Figure 58: Failure

For further information, please also refer to <Corrective action>.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Indications

8.3. Indication lights of local controls


Figure 59: Arrangement and signification of indication lights

[1] Marking with symbols (standard)


[2] Marking with figures 1 – 6 (option)
1 End position CLOSED reached (blinking: operation in direction CLOSE)
2 Tc Torque fault CLOSE
3 Motor protection tripped
4 To Torque fault OPEN
5 End position OPEN reached (blinking: operation in direction OPEN)
6 Bluetooth connection active

Modify indication light assignment (indications)

Different indications can be assigned to LEDs 1 – 5.


Device configuration M0053
Local controls M0159
Indication light 1 (left) M0093
Indication light 2 M0094
Indication light 3 M0095
Indication light 4 M0096
Indicat. light 5 (right) M0097
Signal interm. pos. M0167
Defaut values (Europe):
Indication light 1 (left) = End p. CLOSED, blink
Indication light 2 = Torque fault CLOSE
Indication light 3 = Thermal fault
Indication light 4 = Torque fault OPEN
Indicat. light 5 (right) = End p. OPEN, blink
Signal interm. pos. = OPEN/CLOSED = Off
Further setting values:
Refer to Manual (Operation and setting).
8.4. Mechanical position indication (self-adjusting)
Figure 60: Mechanical position indicator

[1] End position OPEN reached


[2] End position CLOSED reached

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Indications ACV 01.2 Non-Intrusive Profinet

Characteristics ● Independent of power supply



Used as running indication: Indicator disc (with arrow ) rotates during actu-
ator operation and continuously indicates the valve position
(For “clockwise closing version”, the arrow rotates in clockwise direction for
operation in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
Arrow points to symbol (OPEN) or (CLOSED)
● Self-adjusting when increasing the swing angle
8.5. Mechanical position indication via indicator mark (not self-adjusting)
Figure 61: Mechanical position indicator

[1] End position OPEN reached


[2] End position CLOSED reached
[3] Indicator mark at cover
Characteristics ● Independent of power supply
● Used as running indication: Indicator disc rotates during actuator operation and
continuously indicates the valve position
(For “clockwise closing ” version, the symbols / rotate in counterclockwise
direction for operations in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
(Symbols (OPEN)/ (CLOSED) point to the indicator mark at cover)

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Signals (output signals)

9. Signals (output signals)


9.1. Signals via Profinet

Feedback signals via Profinet can be configured using the engineering tool of the
DCS/PLC and the GSD file of actuator controls with Profinet (available for download
at www.auma.com).
Refer to Manual Device integration Profinet for information on control commands
and feedback signals via Profinet.
9.2. Status signals via output contacts (digital outputs)
Conditions Output contacts are only available if a parallel interface is provided in addition to the
fieldbus interface.
Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room.
Status signals only have two states: active or inactive. Active means that the
conditions for the signal are fulfilled.
9.2.1. Assignment of outputs

The output contacts (outputs DOUT 1 – 6) can be assigned to various signals.


Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Signal DOUT 1 M0109
Default values:
Signal DOUT 1 = Fault
Signal DOUT 4 = Selector sw. REMOTE
Signal DOUT 5 = Torque fault CLOSE
Signal DOUT 6 = Torque fault OPEN
9.2.2. Coding the outputs

The output signals Coding DOUT 1 – Coding DOUT 6 can be set either to high active
or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Signal active means that the conditions for the signal are fulfilled.
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values:
Coding DOUT 1 = Low active
Coding DOUT 2–Coding DOUT 6 = High active
9.3. Analogue signals (analogue outputs)
Requirements Analogue signals are only available if additional input signals are provided.
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: AOUT1 (position)
Torque feedback Signal: E6 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: AOUT2 (torque)

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Signals (output signals) ACV 01.2 Non-Intrusive Profinet

For further information on this topic, please refer to Manual (Operation and setting).

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (basic settings)

10. Commissioning (basic settings)


1. Set selector switch to position 0 (OFF).

Information: The selector switch is not a mains switch. When positioned to 0


(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Observe heat-up time for ambient temperatures below –30 °C.
3. Perform basic settings.
10.1. End stops in part-turn actuator

The following description applies for clockwise closing standard version.


Separate instructions are available for counterclockwise special version.

The internal end stops limit the swing angle. They protect the valve in case of limit
switching failure during motor operation and serve the purpose as limitation for
manual operation via handwheel. They may not be used for torque tripping in end
positions during standard operation.
End stop setting is generally performed by the valve manufacturer prior to installing
the valve into the pipework.

Exposed, rotating parts (discs/balls) at the valve!


Pinching and damage by valve or actuator.
→ End stops should be set by suitably qualified personnel only.
→ Never completely remove the setting screws [2] and [4] to avoid grease leakage.
→ Observe dimension Tmin.

Information ● The swing angle set in the factory is indicated on the name plate:
Figure 62: Example: Swing angle on name plate

● The setting sequence depends on the valve:


- Recommendation for butterfly valves: Set end stop CLOSED first.
- Recommendation for ball valves: Set end stop OPEN first.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (basic settings) ACV 01.2 Non-Intrusive Profinet

Figure 63: End stop

[1] Screw plug for end stop OPEN


[2] Setting screw for end stop OPEN
[3] Screw plug for end stop CLOSED
[4] Setting screw for end stop CLOSED

Dimensions/sizes 05.2 07.2 10.2 12.2 14.2


T (for 90°) 17 17 20 23 23
Tmin. 11 11 12 13 12

10.1.1. Set end stop CLOSED

1. Remove screw plug [3].


2. Move valve to end position CLOSED with handwheel.
3. If the valve end position is not reached:
→ Slightly turn setting screw [4] counterclockwise until valve end position
CLOSED can be safely set.
➥ Turning the setting screw [4] clockwise results in a smaller swing angle.
➥ Turning the setting screw [4] counterclockwise results in a larger swing
angle.

4. Turn setting screw [4] clockwise to the stop.


➥ This completes the setting of end stop CLOSED.
5. Check O-ring of screw plug for seat and condition, replace if damaged.
6. Fasten and tighten screw plug [1].
Having completed this procedure, the end position detection CLOSED can be set
immediately.
10.1.2. Set end stop OPEN

Information In general, the end stop OPEN does not have to be set.
1. Remove screw plug [1].
2. Move valve to end position OPEN with handwheel.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (basic settings)

3. If the valve end position is not reached:


→ Slightly turn setting screw [2] counterclockwise until valve end position
OPEN can be safely set.
➥ Turning the setting screw [2] clockwise results in a smaller swing angle.
➥ Turning the setting screw [2] counterclockwise results in a larger swing
angle.

4. Turn setting screw [2] clockwise to the stop.


➥ This completes the setting of end stop OPEN.
5. Check O-ring of screw plug for seat and condition, replace if damaged.
6. Fasten and tighten screw plug [1].
Having completed this procedure, the end position detection OPEN can be set
immediately.
10.2. Type of seating: set

Valve damage due to incorrect setting!


→ The type of seating setting (limit or torque seating) must match the selection for
the valve.
→ Only change the setting with prior consent of the valve manufacturer.

Customer settings M0041


Type of seating M0012
End position CLOSED M0086
End position OPEN M0087
Default value: Limit
Setting values:
Limit Seating in end positions via limit switching.
Torque Seating in end positions via torque switching.

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: Press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (basic settings) ACV 01.2 Non-Intrusive Profinet

5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10
6. Press Edit.
➥ Display indicates: ▶ Specialist (4)
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ The screen indicates the pre-set type of seating (▶Limit or ▶Torque) by means
of a black triangle ▶.
Change settings 10. Use Up ▲ Down ▼ to select new setting.
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The setting for the type of seating is complete.
12. Back to step 4 (CLOSED or OPEN): Press Esc.
10.3. Torque switching: set
Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.

Valve damage due to excessive tripping torque limit setting!


→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.

Customer settings M0041


Torque switching M0013
Trip torque CLOSE M0088
Trip torque OPEN M0089
Default value: According to order data
Setting range: Torque range according to actuator name plate

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (basic settings)

Select parameter 3. Select parameter either:


→ click via the menu to parameter, or
→ via direct display: press and enter ID M0088.
➥ Display indicates: Trip torque CLOSE
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ Trip torque CLOSE
→ ▶ Trip torque OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
6. Press Edit.
➥ Display indicates:
- Specialist (4) → continue with step 7
- in bottom row Up ▲ Down ▼ Esc → continue with step 11
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher.
➥ The symbols have the following meanings:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
10. Press Edit.
Change value 11. Enter new value for tripping torque via Up ▲ Down ▼.
Information: The adjustable torque range is shown in round brackets.
12. Save new value via Save.
➥ The tripping torque is set.
13. Back to step 4 (CLOSED or OPEN): Press Esc.
Information The following fault signals are issued if the torque setting performed has been reached
in mid-travel:
● In the display of the local controls: Status indication S0007 Fault =
Torque fault OPEN or Torque fault CLOSE

The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:

1. either by an operation command in the opposite direction.


- For Torque fault OPEN: Operation command in direction CLOSE
- For Torque fault CLOSE: Operation command in direction OPEN
2. or, in case the torque applied is lower than the preset tripping torque:
- in selector switch position Local control (LOCAL) via push button RESET.
- in selector switch position Remote control (REMOTE):
- via the fieldbus, command reset., if the fieldbus is the active command
source.
- via a digital input (I/O interface) with RESET command if a digital input
is configured for signal RESET and the I/O interface is the active
command source.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (basic settings) ACV 01.2 Non-Intrusive Profinet

10.4. Limit switching: set

Valve damage at valve/gearbox due to incorrect setting!


→ When setting with motor operation: Stop actuator prior to reaching end of travel
(press STOP push button).
→ For limit seating, provide for sufficient backlash between end position and
mechanical end stop due to potential overrun.

Customer settings M0041


Limit switching M0010
Set end pos.CLOSED? M0084
Set end pos. OPEN? M0085

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C and hold it down for approx. 3 seconds.


➥ Display goes to main menu and indicates: ▶ Display
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0084.
➥ Display indicates: Set end pos.CLOSED?
CLOSED or OPEN 4. Select via Up ▲ Down ▼:
→ ▶ Set end pos.CLOSED? M0084
→ ▶ Set end pos. OPEN? M0085
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ The display indicates either:
- Set end pos.CLOSED? CMD0009 → continue with step 9
- Set end pos. OPEN? CMD0010 → continue with step 12
- Specialist (4) → continue with step 6
User login 6. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
7. Press Ok to confirm selected user.
➥ Display indicates: Password 0***
8. Enter password (→ enter password).
➥ The display indicates either:
- Set end pos.CLOSED? CMD0009 → continue with step 9
- Set end pos. OPEN? CMD0010 → continue with step 12

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (basic settings)

Set end position 9. Set end position CLOSED again :


CLOSED CMD0009 9.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button (CLOSE) in
direction of the end position.
Information: Stop actuator before reaching end of travel (press STOP
push button to avoid damage.
9.2 Engage manual operation.
9.3 Turn handwheel until valve is closed.
9.4 Set selector switch to position 0 (OFF).
➥ Display indicates: Set end pos.CLOSED? Yes No
Confirm new end posi- 10. Press Yes to confirm new end position.
tion ➥ Display indicates: End pos. CLOSED set!
➥ The left LED is illuminated (standard version) and thus indicates that the end
position CLOSED setting is complete.

11. Make selection:


→ Edit → back to step 9: Set end position CLOSED "once again"
→ Esc → back to step 4; either set end position OPEN or exit the menu.
Set end position OPEN 12. Re-set end position OPEN:
CMD0010 12.1 For large strokes: Set selector switch in position Local control (LOCAL)
and operate actuator in motor operation via push button (OPEN) in
direction of the end position.
Information: Stop actuator before reaching end of travel (press STOP
push button to avoid damage.
12.2 Engage manual operation.
12.3 Turn handwheel until valve is open.
12.4 Set selector switch to position 0 (OFF).
➥ Display indicates: Set end pos. OPEN? Yes No
Confirm new end posi- 13. Press Yes to confirm new end position.
tion ➥ Display indicates: End pos. OPEN set!
➥ The right LED is illuminated (standard version) and thus indicates that the end
position OPEN setting is complete.

14. Make selection:


→ Edit → back to step 12: Set end position OPEN "once again"
→ Esc → back to step 4; either set end position CLOSED or exit the menu.
Information If an end position cannot be set: Check the type of control unit in actuator.

10.5. Operating time (internal): set


Internal operation time setting is only possible if the speed source is set to internal
operating time. If the actuator is controlled via an external speed source, the internal
operating values will not have an impact on the operation behaviour.

59
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (basic settings) ACV 01.2 Non-Intrusive Profinet

Table 26:
Speed sources
Parameters Value Adjustable internal operating
time
Sp. source LOC OP M1700 Internal 1 Yes
Sp. source LOCAL CL M2039 Internal 2 Yes
Sp. source REM OP M1701
Internal 3 Yes
Sp. source REM CL M2040
2 DigIn: "Internal (1-4)" Yes
Internal 4 Yes
Analogue input No (external speed source)
Fieldbus No (external speed source)

For further information on setting the speed sources, refer to Manual (Operation and
Setting):

Select main menu 1. Set selector switch to position 0 (OFF).

2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display
Select parameter for op- 3. Either click via the menu to the parameter or via direct display
erating time
Via the menu :

Customer settings M0041
Speed functions M1699
Operat. time internal1 M1940
Operat. time internal2 M1941
Operat. time internal3 M1942
Operat.time internal4 M1943
Oper. time rem. max. M1946
Oper. time rem. max. M1947
→ Via direct display For this, press and enter ID, e.g.: M1940.
➥ Display indicates: Operat. time internal1
Selection 4. Select via Up ▲ Down ▼:
→ ▶ Operat. time internal1 M1940
→ ▶ Operat. time internal2 M1941
→ ▶ Operat. time internal3 M1942
→ ▶ Operat.time internal4 M1943
→ ▶ Oper. time rem. max. M1946
→ ▶ Oper. time rem. max. M1947
➥ The black triangle ▶ indicates the current selection.
5. Press Ok .
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
6. Press Edit .
➥ Display indicates:
- Specialist (4) → continue with step 7
- in the bottom row Up ▲ Down ▼ Esc → continue with step 11

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (basic settings)

Log on user 7. Use Up ▲ Down ▼ to select user:


Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok .
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
10. Press Edit .
Change value 11. Enter new value for operating time via Up ▲ Down ▼.
Information: The adjustable operating time range is specified on the actuator
name plate and is indicated on the display in round brackets.
12. Save new value via Save.
➥ Operating time setting is complete
13. Return to step 4 (Selection): Press Esc .
10.6. Test run
Only perform test run only once all settings previously described have been
performed.
10.6.1. Direction of rotation at mechanical position indicator: check

Valve damage due to incorrect direction of rotation!


→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.

Information Switch off before reaching the end position.


1. Move actuator manually to intermediate position or to sufficient distance from
end position.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (basic settings) ACV 01.2 Non-Intrusive Profinet

2. Switch on actuator in direction CLOSE and observe the direction of rotation on


the mechanical position indication:
→ For self-adjusting mechanical position indication:
➥ The direction of rotation is correct if the actuator operates in direction
CLOSE and arrow turns clockwise in direction CLOSE (symbol ).
Figure 64: Direction of rotation (for “clockwise closing” version”)

→ For mechanical position indication via indicator mark: (not self-adjust-


ing)
➥ The direction of rotation is correct if the actuator operation in direction
CLOSE and the symbols ( / ) turn counterclockwise:
Figure 65: Direction of rotation / (for “clockwise closing version”)

10.6.2. Limit switching: check

1. Set selector switch to position Local control (LOCAL).

2. Operate actuator using push buttons OPEN, STOP, CLOSE.


➥ The limit switching is set correctly if (default indication):
- the yellow indication light/LED1 is illuminated in end position CLOSED
- the green indication light/LED5 is illuminated in end position OPEN
- the indication lights go out after travelling into opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- one of the red indication lights/LEDs is illuminated (torque fault)
- the status indication S0007 in the display signals a fault.
3. If the end position setting is incorrect: Reset limit switching.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (settings in the actuator)

11. Commissioning (settings in the actuator)


Figure 66: Mechanical position indicator (self-adjusting)

The actuator is supplied with the swing angle set in the factory in compliance with
the order. The mechanical position indication is set to this swing angle.
If the factory swing angle is changed at a later date, the position indicator must be
adapted to the new swing angle:
● Increasing the swing angle: The mechanical position indication automatically
adjusts with the subsequent operation.
● Decreasing the swing angle: The mechanical position indication must be newly
set (refer to the subsequent chapters).
Figure 67: Mechanical position indication via indicator mark (not self-adjusting)

In case the mechanical position indication integrated within the actuator is NOT
self-adjusting, the switch compartment must be opened for mechanical position
indication adjustment when commissioning.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (settings in the actuator) ACV 01.2 Non-Intrusive Profinet

11.1. Switch compartment: open/close

Figure 68: Open/close switch compartment

[A] Mechanical position indication (self-adjusting)


[B] Mechanical position indication via indicator mark

Open 1. Loosen screws [2] and remove cover [1] from the switch compartment.
Close 2. Clean sealing faces of housing and cover.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Place cover [1] on switch compartment.
6. Fasten screws [2] evenly crosswise.
11.2. Mechanical position indicator (self-adjusting)

Figure 69: Mechanical position indicator (self-adjusting)

The self-adjusting mechanical position indicator shows the valve position by means
of an arrow . When correctly set, the arrow points to symbol (OPEN) or
(CLOSED) in the end positions.

Information The position indications is housed in the actuator switch compartment. Opening the
switch compartment for manual setting is only necessary if the gear stage setting
must be modified of if the factory settings of predefined end position CLOSED (or
OPEN) must be adapted when commissioning.

11.2.1. Mechanical position indicator: set

1. Move valve to end position CLOSED.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (settings in the actuator)

2. Push both lower discs with the symbols (OPEN) and (CLOSED) towards
each other. The disc with the arrow is thereby is driven:
Figure 70: Setting position in CLOSED

3. Move actuator to end position OPEN.


➥ The arrow rotates in direction OPEN driving the indicator disc with symbol
(OPEN) until the actuator stops in position OPEN.
Figure 71: Operation in direction OPEN (left) and position OPEN (right)

4. Check settings:
➥ The setting of the mechanical position indicator is correct if the angle between
the symbols (OPEN) and (CLOSED) ranges between approx. 120° and
280°.
➥ If all three discs are turned at the same time, the indicator can be shifted in
steps of 15°. Individual shifts of 5° are possible.
➥ If the indicator is rotated too far (more than 280°) or if the angle is too small
(below 120°), adapt the gear stage setting to the actuator swing angle. Refer
to <Gear stage of the reduction gearing: test/set>.

11.2.2. Gear stage of the reduction gearing: test/set

The test/setting is only required if the mechanical position indicator cannot be correctly
set or if another swing angle range is ordered subsequently, for example, 120° ±15°
instead of 90° ±15° (replacement by the AUMA Service only).

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (settings in the actuator) ACV 01.2 Non-Intrusive Profinet

1. Refer to table and check if swing angle corresponds to the setting of the reduc-
tion gearing (stages 1– 9).
Table 27:
Actuator swing angle and suitable reduction gearing setting
SQV 05.2 / SQV 07.2 SQV 10.2 SQV 12.2 SQV 14.2
30° +/–15° 2 2 3 4
60° +/–15° 3 3 4 5
90° +/–15° 3 3 4 6
120° +/–15° 3 4 5 6
150° +/–15° 4 4 5 6
180° +/–15° 4 4 5 7
210° +/–15° 4 5 6 7
290° +/–70° 5 5 6 7

2. To modify settings, lift the lever at the reduction gearing and engage at the se-
lected stage.
Figure 72: Set reduction gearing

11.3. Mechanical position indication via indicator mark (not self-adjusting)

Figure 73: Mechanical position indication via indicator mark

The mechanical position indicator shows the valve position via two indicator discs
with symbols (OPEN) and (CLOSED). When correctly set, the symbols
OPEN/CLOSED point to the indicator mark at the cover in the end positions.
Setting elements The position indications is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch compartment:
open/close>.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Commissioning (settings in the actuator)

11.3.1. Mechanical position indicator: set

✔ If options (e.g. potentiometer, position transmitter) are available: Only set mech-
anical position indication once all optional equipment have been successfully set.

1. Move valve to end position CLOSED.


2. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.

3. Move actuator to end position OPEN.


4. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.

5. Move valve to end position CLOSED again.


6. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
→ Repeat setting procedure.

11.3.2. Gear stage of the reduction gearing: test/set


This test/setting is only required if a different swing angle is subsequently required:
Information The adjustable swing angle range is available in the order-related technical data
sheet (e.g. “90° +/–15°”).
1. Pull off indicator disc using a spanner as lever if required.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Commissioning (settings in the actuator) ACV 01.2 Non-Intrusive Profinet

2. Refer to table and check if swing angle of the actuator corresponds to the setting
of the reduction gearing (stages 1– 9).
If the setting is not correct: continue with step 4.
If the setting is correct: continue with step 7.
Table 28:
Actuator swing angle and suitable reduction gearing setting
SQV 05.2 / SQV 07.2 SQV 10.2 SQV 12.2 SQV 14.2
30° +/–15° 2 2 3 4
60° +/–15° 3 3 4 5
90° +/–15° 3 3 4 6
120° +/–15° 3 4 5 6
150° +/–15° 4 4 5 6
180° +/–15° 4 4 5 7
210° +/–15° 4 5 6 7
290° +/–70° 5 5 6 7

3. Loosen screw [1].


4. Set crown wheel [2] to desired stage according to table.
5. Tighten screw [1].
6. Place indicator disc on shaft.
7. Set mechanical position indicator.
Figure 74: Control unit with reduction gearing

[1] Screw
[2] Crown wheel

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Corrective action

12. Corrective action

12.1. Faults during commissioning

Table 29:
Faults during operation/commissioning
Fault Description/cause Remedy
Mechanical position indicator cannot Reduction gearing is not suitable for actuator swing Set gear stage of the reduction gearing.
be set. angle. The control unit might have to be exchanged.
In spite of correct setting of mechan- The overrun was not considered when setting the ● Determine overrun: Overrun = travel covered
ical limit switching, actuator operates limit switching. from switching off until complete standstill.
into the valve or actuator end position. The overrun is generated by the inertia of both the ● Set limit switching again considering the over-
actuator and the valve and the delay time of the run. (Turn handwheel back by the amount of
actuator controls. the overrun)
Actuator operation is too fast or too Operating time setting is incorrect. Modify operating time.
slow.
Actuator suddenly stops in end posi- Velocity reduction switched off or incorrectly set Modify velocity.
tions. before reaching end positions.

12.2. Fault indications and warning indications

Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The display remains white.
Collective signals include further indications. They can be displayed via the
Details push button. The display remains white.

Table 30:
Faults and warnings via status indications in the display
Indication on display Description/cause Remedy
S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual
played. (Operation and setting).
S0005 Collective signal 02: For indicated value > 0: Press push button De-
Warnings Indicates the number of active warnings. tails.
For details, refer to <Warnings and Out of specific-
ation> table.
S0006 Collective signal 04: For indicated value > 0: Press push button De-
Not ready REMOTE Indicates the number of active signals. tails.
For details, refer to <Not ready REMOTE and
Function check> table.
S0007 Collective signal 03: For indicated value > 0: Press push button Details
Fault Indicates the number of active faults. to display a list of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
S0008 Collective signal 07: For indicated value > 0: Press push button De-
Out of specification Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Warnings and Out of specific-
Actuator is operated outside the normal operation ation> table.
conditions.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Corrective action ACV 01.2 Non-Intrusive Profinet

Faults and warnings via status indications in the display


Indication on display Description/cause Remedy
S0009 Collective signal 08: For indicated value > 0: Press push button De-
Function check Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Not ready REMOTE and
The actuator is being worked on; output signals are Function check> table.
temporarily invalid.
S0010 Collective signal 09: For indicated value > 0: Press push button Details
Maintenance required Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107
Recommendation to perform maintenance.
S0011 Collective signal 10: For indicated value > 0: Press push button Details
Failure Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are invalid

Table 31:
Warnings and Out of specification
Indication on display Description/cause Remedy
Config. warning Collective signal 06: Press push button Details to display a list of indi-
Possible cause: vidual indications.
Configuration setting is incorrect. For a description of the individual signals, refer to
The device can still be operated with restrictions. Manual (Operation and setting).
Internal warning Collective signal 15: Press push button Details to display a list of indi-
Device warnings vidual indications.
The device can still be operated with restrictions. For a description of the individual signals, refer to
Manual (Operation and setting).
24 V DC external The external 24 V DC voltage supply of the controls Check 24 V DC voltage supply.
has exceeded the power supply limits.
Wrn op.mode run time Warning on time max. running time/h exceeded ● Check modulating behaviour of actuator.
● Check parameter Perm. run time M0356, re-set
if required.
Wrn op.mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded ● Check parameter Permissible starts M0357, re-
set if required.
Failure behav. active The failure behaviour is active since all required Verify signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
● Check connection to master.
● Check (clear) status of master.
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring.
Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
Possible causes:
For an adjusted setpoint range of e.g. 4 – 20 mA,
the input signal is 0 (signal loss).
For a setpoint range of 0 – 20 mA , monitoring is
not possible.
Op. time warning The set time (parameter Perm.op. time, manual The warning indications are automatically cleared
M0570) has been exceeded. The preset operating once a new operation command is executed.
time is exceeded for a complete travel from end ● Check valve.
position OPEN to end position CLOSED. ● Check parameter Perm.op. time, manual
M0570.
Wrn controls temp. Temperature within controls housing too high. Measure/reduce ambient temperature.
Time not set Real time clock has not yet been set. Set time.
RTC voltage Voltage of the RTC button cell is too low. Replace button cell.
PVST fault Partial Valve Stroke Test (PVST) could not be suc- Check actuator (PVST settings).
cessfully completed.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Corrective action

Warnings and Out of specification


Indication on display Description/cause Remedy
PVST abort Partial Valve Stroke Test (PVST) was aborted or Perform RESET or restart PVST.
could not be started.
Wrn no reaction No actuator reaction to operation commands within ● Check movement at actuator.
the set reaction time. ● Check parameter Reaction time M0634.
Torque wrn OPEN Limit value for torque warning in direction OPEN Check parameter Wrn torque OPEN M0768, re-set
exceeded. if required.
Torque wrn CLOSE Limit value for torque warning in direction CLOSE Check parameter Wrn torque CLOSE M0769, re-
exceeded. set if required.
PVST required Execution of PVST (Partial Valve Stroke Tests) is
required.
Maintenance required Maintenance is required.

Table 32:
Faults and Failure
Indication on display Description/cause Remedy
Configuration error Collective signal 11: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Config. error REMOTE Collective signal 22: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Internal error Collective signal 14: AUMA service
Internal error has occurred. Press push button Details to display a list of indi-
vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Torque fault CLOSE Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction OPEN.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
● Execute reset command via fieldbus.
Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures:
● Issue operation command in direction CLOSE.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
● Execute reset command via fieldbus.
Phase fault ● When connecting to a 3-ph AC system and with Test/connect phases.
internal 24 V DC supply of the electronics:
Phase 2 is missing.
● When connecting to a 3-ph AC system: One of
the phases L1, L2 or L3 is missing.
Thermal fault Motor protection tripped ● Cool down, wait.
● If the fault indication display persists after cool-
ing down:
- Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
- Execute reset command via fieldbus.
● Check fuses.
Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.
Poti Out of Range Potentiometer is outside the permissible range. Check device configuration:
Parameter Low limit Uspan M0832 must be less
than parameter Volt.level diff. potent. M0833.

71
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Corrective action ACV 01.2 Non-Intrusive Profinet

Faults and Failure


Indication on display Description/cause Remedy
Wrn input AIN 1 Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Loss of signal analogue input 2 Check wiring.
Incorrect rotary direct. Contrary to the configured direction of rotation and Check operation command control.
the active operation command, the motor turns into For 3-phase AC current mains, activate phase
the wrong direction. monitoring (parameter Adapt rotary dir. M0171).
Check device configuration setting (parameter
Closing rotation M0176).
To delete the fault indication: Disconnect actuator
controls from the mains and perform reboot.
Converter fault Motor protection: Fault within converter

Table 33:
Not ready REMOTE and Function check (collective signal 04)
Indication on display Description/cause Remedy
Wrong oper. cmd Collective signal 13: ● Check operation commands (reset/clear all op-
Possible causes: eration commands and send one operation
● Several operation commands (e.g. OPEN and command only).
CLOSE simultaneously, or OPEN and SET- ● Set parameter Positioner to Function active.
POINT operation simultaneously) ● Check setpoint.
● A setpoint is present and the positioner is not Press push button Details to display a list of indi-
active vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls
enable>.
EMCY stop active The EMERGENCY stop switch has been operated. ● Enable EMERGENCY stop switch.
The motor control power supply (contactors or ● Reset EMERGENCY stop state by means of
thyristors) is disconnected. Reset command.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface (par- Check I/O interface.
allel).
Handwheel active Manual operation is activated. Start motor operation.
FailState fieldbus Fieldbus connection available, however no process Verify master configuration
data transmission by the master.
Local STOP A local STOP is active. Release push button STOP.
Push button STOP of local controls is operated.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.

12.3. Fuses
12.3.1. Fuses within the actuator controls

F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for


customer (refer to wiring diagram)
12.3.2. Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high surface temperatures


at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. Motor protection trips as soon as the max. permissible winding temperature
has been reached.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Corrective action

The actuator is switched off and the following signals are given:
● LED 3 (motor protection trippped) on the local controls is illuminated.
● The status indications S0007 or S0011 Failure display a fault.
The fault Details is displayed when selecting Thermal fault.
The motor has to cool down before operation can be resumed.
Depending on the parameter setting (motor protection behaviour), the fault signal is
either automatically reset or the fault signal has to be acknowledged.
The acknowledgement is made:
● in selector switch position Local control (LOCAL) via push button RESET.
● In selector switch position Remote control (REMOTE) with Reset command
via fieldbus.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Servicing and maintenance ACV 01.2 Non-Intrusive Profinet

13. Servicing and maintenance

Damage caused by inappropriate maintenance!


→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.

AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the contact addresses, refer to our website
(www.auma.com).

13.1. Preventive measures for servicing and safe operation

The following actions are required to ensure safe device operation:


6 months after commissioning and then once a year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
fit and sealing. If required, tighten cable glands and blanking plugs with torque
in compliance with the manufacturer's specifications.
Check actuator for damage as well as for grease or oil leakage.
● When deployed in areas where dust formation represents a potential explosion
hazard, perform visual inspection for deposit of dirt or dust on a regular basis.
Clean devices if required.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
13.2. Maintenance
Manual operation During maintenance, the mechanical parts of the handwheel activation, in particular
motor coupling and retaining spring, must be checked. Replace the parts in case of
visible wear.

Lubrication ● In the factory, the gear housing is filled with grease.


● Additional lubrication of the gear housing is not required during operation.
● Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated infrequently (open-close duty).
● We recommend replacing the seals when changing the grease.
13.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● Electronic scrap
● Various metals
● Plastic materials
● Greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Servicing and maintenance

● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Technical data ACV 01.2 Non-Intrusive Profinet

14. Technical data


Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).

14.1. Technical data Part-turn actuator

Features and functions


Type of duty Short-time duty S2- 15 min, classes A and B according to EN ISO 22153
(Part-turn actuators for open-close For 100 % nominal voltage and +40 °C ambient temperature and at load with 35 % of the max. torque.
duty)
Type of duty Intermittent duty S4 - 25 %, class C according to EN ISO 22153
(Part-turn actuators for modulating For 100 % nominal voltage and +40 °C ambient temperature and at modulating torque load.
duty)
Motors 3-phase AC asynchronous motor, type IM B9 according to IEC 60034-7, IC410 cooling procedure ac-
cording to IEC 60034-6
Mains voltage, mains frequency Refer to name plate of ACV actuator controls

3-phase AC
Voltages/frequencies
Volt 220 – 240 380 – 480
Hz 50 – 60 50 – 60

1–phase AC
Voltages/frequencies
Volt 110 – 120 220 – 240
Hz 50 – 60 50 – 60

Permissible variation of mains voltage: ±10 %


Permissible variation of mains frequency: ±5 %
Overvoltage category Category III according to IEC 60364-4-443
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082)
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 380 – 480 V AC
Power 12.5 W
Swing angle Standard: Adjustable between 75° and < 105°
Options: 15° to < 45°, 45° bis < 75°, 105° to < 135°, 135° to < 165°, 165° to < 195°, 195° to < 225°
Self-locking Yes (Part-turn actuators are self-locking if the valve position cannot be changed from standstill while
torque acts upon the output drive.)
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.
Option: Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation (op- Indication whether manual operation is active/not active via single switch (1 change-over contact)
tion)
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Option: Terminals or crimp-type connection
Gold-plated control plug (sockets and pins)
Threads for cable entries Standard: Metric threads
Option: Pg-threads, NPT-threads, G-threads
Terminal plan Terminal plan according to order number enclosed with delivery

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Technical data

Features and functions


Splined coupling for connection to Standard: Coupling without bore
the valve shaft
Options: Machined coupling with bore and keyway, square bore or bore with two-flats according to
EN ISO 5211
Valve attachment Dimensions according to EN ISO 5211 without spigot

With base and lever (option)


Swing lever Made of spheroidal cast iron with two or three bores for fixing a lever arrangement. Considering the in-
stallation conditions, the lever may be mounted to the output shaft in any desired position.
Ball joints (option) Two ball joints matching the lever, including lock nuts and two welding nuts, suitable for pipe according
to dimension sheet.
Fixing Base and four holes for fastening screws

Electronic control unit (option)


Non-Intrusive setting Magnetic limit and torque transmitter (MWG)
Position feedback signal Via actuator controls
Torque feedback signal Via actuator controls
Mechanical position indicator Continuous self-adjusting indication with symbols OPEN and CLOSED
Running indication Blinking signal via actuator controls
Heater in switch compartment Resistance type heater with 5 W, 24 V AC

Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2,000 m above sea level
> 2,000 m above sea level on request
Ambient temperature Refer to actuator name plate
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP68
EN 60529 Refer to name plates at motor and actuator for exact version
Option: DS terminal compartment additionally sealed against interior of actuator (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: Max. 96 hours
● Up to 10 operations during immersion
● Modulating duty is not possible during immersion
Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal)
IEC 60664-1
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Lifetime AUMA part-turn actuators meet or exceed the lifetime requirements of EN ISO 22153. Detailed inform-
ation can be provided on request.
Sound pressure level < 72 dB (A)

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Technical data ACV 01.2 Non-Intrusive Profinet

Further information
EU Directives Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
RED Directive 2014/53/EU

14.2. Technical data Actuator controls

Features and functions


Power supply Standard voltages AC:

3-phase AC 1-phase AC
Voltages/frequencies Voltages/frequencies
Volt 220 – 240 380 – 480 Volt 110 – 120 220 – 240
Hz 50 60 50 60 Hz 50 60 50 60

Permissible variation of mains frequency: ±5 %


Permissible variation of mains voltage: ±10 %
–30 % for maximum 10 seconds within a range of 380 V – 480 V with the following restrictions:
● If required, the motor speed will be reduced down to nominal speed depending on the load of the
actuators used
● A low mains voltage increases the mains current consumption; a higher mains voltage reduces the
mains current consumption
● The torque limits of the actuators used might be decreased for a short time, if applicable
External supply of the electronics 24 V DC: +20 % / –15 %
(option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
For external electronics supply, the power supply of integral controls must have an enhanced isolation
against mains voltage in compliance with IEC 61010-1 and the output power be limited to 150 VA.
Rated power The actuator controls are designed for the nominal motor power, refer to motor name plate
Control voltage/current consumption Standard 24 V DC, current consumption: approx. 10 mA per input
for control inputs
Options: 48 V DC, current consumption: approx. 7 mA per input
60 V DC, current consumption: approx. 9 mA per input
100 – 125 V DC, current consumption: approx. 15 mA per input
100 – 120 V AC, current consumption : approx. 15 mA per input
All input signals must be supplied with the same potential.
Local controls Standard: ● Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons: OPEN, STOP, CLOSE, RESET
- Local STOP
The actuator can be stopped via push button STOP of local controls if the selector
switch is in position REMOTE.
● 6 indication lights:
- End position and running indication CLOSED (yellow), torque fault CLOSE (red),
motor protection tripped (red), torque fault OPEN (red), end position and running
indication OPEN (green), Bluetooth (blue)
● Graphic LC display: illuminated
Option: ● Special colours for the indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN
(yellow), motor protection tripped (violet), end position OPEN (red)

Bluetooth Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments; supports the
Communication interface SSP Bluetooth profile (Serial Port Profile).
Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
● AUMA Assistant App (Commissioning and Diagnostic Tool)

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Technical data

Features and functions


Application functions Standard: ● Selectable type of seating, limit or torque seating for end position OPEN and end po-
sition CLOSED
● Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time)
● Start and end of stepping mode as well as ON and OFF times can be set individually
for directions OPEN and CLOSE, 1 to 1,800 seconds
● Operation profile with any 8 intermediate positions: Position can be set between 0 and
100 %, reaction and signal behaviour programmable
● Velocity profile with up to 10 ranges, velocity can be individually adjusted for positions
OPEN and CLOSED for each range
● Running indication blinking: can be set
● Speed/operating time source can be selected (REMOTE, LOCAL)
● 4 internal nominal speeds or operating times can be programmed (and selected in
LOCAL)
● Nominal speed source can be selected for REMOTE (binary, analogue, fieldbus)
● Soft start, soft stop with velocity reduction (adjustable)
● Positioner:
- Position setpoint via fieldbus interface
- Programmable behaviour on loss of signal
- Automatic adaptation of dead band (adaptive behaviour selectable)
- Change-over between OPEN-CLOSE control and setpoint control via fieldbus
- Modulating duty with proportional operation (2 % – 20 %)
Options: ● PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs for
process setpoint and actual process value
● Automatic deblocking: Up to 5 operation trials, travel time in opposite direction can be
set
Monitoring function ● Valve overload protection: Adjustable, results in switching off and generates fault signal
● Motor temperature monitoring (thermal monitoring): Results in switching off and generates fault
signal
● Monitoring the heater within actuator: Generates warning signal
● Monitoring of permissible on-time and number of starts: Adjustable, generates warning signal
● Operating time monitoring: Adjustable, generates warning signal
● Phase failure monitoring: Results in switching off and generates fault signal
Diagnostic functions ● Electronic device ID with order and product data
● Operating data logging: A resettable counter and a lifetime counter each for:
- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit
switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection
trippings
● Time-stamped event report with history for setting, operation and faults:
- Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out
of specification", "Maintenance required"
● Torque characteristics (for version with MWG in actuator):
- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be
saved separately
- Torque characteristics stored can be shown on the display.
Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator
motor
Option: PTC tripping device (TMS module) in combination with PTC thermistors within actuator
motor
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Options: ● Terminals or crimp connection
● Gold-plated control contacts (pins and sockets)
Threads for cable entries Standard: Metric threads
Options: Pg-threads, NPT-threads, G-threads
Wiring diagram Refer to name plate

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Technical data ACV 01.2 Non-Intrusive Profinet

For version with MWG within actuator


Setting of limit and torque switching via local controls
Torque feedback signal Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω).
Wiring diagram (basic version) TPCHA000-1AF-A000 TPA00R100-0I1-000, 3-ph; 380 V – 480 V
TPCHA000-1AE-A000 TPA00R100-0I1-000, 1-ph; 220 V – 240 V

Settings/programming the Profinet interface


The Profinet interface is set (assignment of device name as well as assignment of the IP address) using the Profinet engineering tools of
the DCS.

General data of the Profinet interface


Communication protocol Profinet according to IEC 61158 and IEC 61784
Network topology Star topology, point-to-point wiring
Due to the switch function integrated within the AC 01.2, both line topology and redundant ring topology
(MRP) are available.
Unused network ports can be switched off.
Connection Ethernet IEEE 802.3
2-pair cabling in compliance with IEC 61784-5-3 Auto Polarity Exchange, Auto Negotiation and Auto
Crossover are supported.
Profinet connection 2 x Ethernet connection terminals with insulation displacement connection, integral screen with strain
relief, suitable for all Ethernet cable types or 2 x RJ-45
Connection via connector for field assembly, one RJ-45 connector for Cat.5 (K009.706) is included in
the scope of supply of the electrical connection.
Transmission rate 100 Mbits/s (100BASE-TX), full duplex
Cable length Max. 100 m
Device classes I/O controller (usually the PLC/DCS)
I/O devices (field devices)
I/O supervisor (programming device, PC or HMI for diagnostics/commissioning)
Fieldbus access Provider - consumer model
Supported Profinet specification Version V2.32
Supported Profinet functions Cyclic Profinet communication (RT)
Acyclic Profinet communication (Read/Write Record)
Supported Profinet alarms Status Alarm
Update Alarm
Port Data Change Notification Alarm
Sync Data Change Notification Alarm
Supported network diagnostic and ACD (Address Conflict Detection)
management protocols ARP (Address Resolution Protocol)
DCP (Discovery and Basic Configuration Protocol)
SNMP (Simple Network Management Protocol)
LLDP (Link Layer Discovery Protocol) in accordance with IEEE 802.1AB
These functions allow assignment of the Profinet device name, a graphic representation of the plant to-
pology, port-granular diagnostics as well as neighbourhood detection as the basis for quick commissioning
and easy device replacement.
Profinet redundancy Standard: Media Redundancy Protocol in compliance with IEC 62439 (switch function integrated within
AC 01.2)
Option: System redundancy S2 Single NAP
Vendor ID 319
Ident Code 1
Profinet device type AUMA-Actuator-AC01-2
Identification & Maintenance proper-
ties I&M0 Profile ID: 62976
I&M0 Profile Specification Type: 4
I&M0 Version: 257
I&M0 Supported: 30

Profinet Ident Nr. 0x013F; 0x0001

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Technical data

General data of the Profinet interface


DAP (Device Access Point) 0x80010000
Conformance class CC-B (Conformance Class B) for the Profinet application of the AC actuator controls
CC-C (Conformance Class C) for the integral switch function
Netload Class III
Device diagnostics via Ethernet Via TCP/IP and integral web server possible
Via FDI package & software for diagnostics/commissioning (e. g. Siemens PDM, Emerson AMS)
Device integration Via GSD (ml) file (available for download at www.auma.com)

Commands and signals of the Profinet interface


Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable local
(command signals) controls, Interlock OPEN/CLOSE, PVST
Process representation input End positions OPEN, CLOSED
(feedback signals) Actual position value
Actual torque value, requires MWG in actuator
Selector switch in position LOCAL/REMOTE
Running indication (directional)
Torque switches OPEN, CLOSED
Limit switches OPEN, CLOSED
Manual operation by handwheel or via local controls
Analogue (2) and digital (4) customer inputs
Process representation input Motor protection tripped
(fault signals) Torque switch tripped in mid-travel
One phase missing
Failure of analogue customer inputs
Behaviour on loss of communication The behaviour of the actuator is programmable:
● Stop in current position
● Travel to end position OPEN or CLOSED
● Travel to any intermediate position
● Execute last received operation command

Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level on request
Ambient temperature Refer to name plate of actuator controls
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection in accordance Standard: IP68
with IEC 60529
Option: DS terminal compartment additionally sealed against interior of actuator controls (double
sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Continuous immersion in water: maximal 96 hours
● Up to 10 operations during immersion
● Modulating duty is not possible during immersion.
For exact version, refer to actuator controls name plate.
Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal)
IEC 60664-1
Vibration resistance according to 1 g, from 10 Hz to 200 Hz
IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Not valid in combination with gearboxes.
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Technical data ACV 01.2 Non-Intrusive Profinet

Service conditions
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request

Accessories
Wall bracket For actuator controls mounted separately from the actuator, including plug/socket connector. Connecting
cable on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy vibration during
service.
Cable length between actuator and actuator controls is max. 16 m. Longer cables require an external
filter (filter available on request).
Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
AUMA Assistant App (Commissioning and Diagnostic Tool)

Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
RED Directive 2014/53/EU
Reference documents Electrical data SAV 07.2 – SAV 16.2/SARV 07.2 – SARV 16.2
Electrical data SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2

14.3. Tightening torques for screws

Table 34:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class
A2-70/A4-70 A2-80/A4-80
M6 7.4 10
M8 18 24
M10 36 48
M12 61 82
M16 150 200
M20 294 392
M30 1,015 1,057
M36 1,769 2,121

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Spare parts

15. Spare parts


15.1. Part-turn actuators SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Spare parts ACV 01.2 Non-Intrusive Profinet

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type Ref. no. Designation Type


001.0 Housing Sub-assembly 553.0 Mechanical position indicator Sub-assembly
005.0 Drive shaft Sub-assembly 554.0 Socket carrier for motor plug/socket con- Sub-assembly
nector with cable harness
005.1 Motor coupling Sub-assembly 556.0 Potentiometer as position transmitter Sub-assembly
005.3 Manual drive coupling 556.1 Potentiometer without slip clutch Sub-assembly
006.0 Worm wheel Sub-assembly 557.0 Heater Sub-assembly
009.0 Manual gearing Sub-assembly 558.0 Blinker transmitter including pins at wires Sub-assembly
(without impulse disc and insulation plate)
017.0 Torque lever 559.0–1 Electromechanical control unit with Sub-assembly
switches, including torque switching heads
018.0 Gear segment Sub-assembly 559.0–2 Electronic control unit with magnetic limit Sub-assembly
and torque transmitter (MWG)
019.0 Crown wheel 560.0–1 Switch stack for direction OPEN Sub-assembly
022.0 Drive pinion II for torque switching Sub-assembly 560.0–2 Switch stack for direction CLOSE Sub-assembly
023.0 Output drive wheel for limit switching Sub-assembly 560.1 Switch for limit/torque Sub-assembly
024.0 Drive wheel for limit switching Sub-assembly 560.2–1 Switch case for direction OPEN
025.0 Locking plate Sub-assembly 560.2–2 Switch case for direction CLOSE
058.0 Cable for protective earth Sub-assembly 566.0 RWG position transmitter Sub-assembly
070.0 Motor (incl. ref. no. 079.0) Sub-assembly 566.1 Potentiometer for RWG without slip clutch Sub-assembly
079.0 Planetary gearing for motor drive Sub-assembly 566.2 Position transmitter board for RWG Sub-assembly
155.0 Reduction gearing Sub-assembly 566.3 Cable set for RWG Sub-assembly
500.0 Cover Sub-assembly 567.1 Slip clutch for potentiometer Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
502.0 Pin carrier without pins Sub-assembly 583.1 Pin for motor coupling Sub-assembly
503.0 Socket for controls Sub-assembly 584.0 Retaining spring for motor coupling
504.0 Socket for motor 596.0 Output drive flange with end stop Sub-assembly
505.0 Pin for controls Sub-assembly 612.0 Screw plug for end stop Sub-assembly
506.0 Pin for motor Sub-assembly 614.0 EWG position transmitter Sub-assembly
507.0 Cover for electrical connection Sub-assembly 627.0 MWG 05.03 cover
525.0 Coupling Sub-assembly 629.0 Pinion shaft Sub-assembly
539.0 Screw plug Sub-assembly S1 Seal kit, small Set
542.0 Handwheel with ball handle S2 Seal kit, large Set

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Spare parts

15.2. ACV 01.2 actuator controls with SF electrical connection

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Spare parts ACV 01.2 Non-Intrusive Profinet

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type


001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Face plate for display
008.1 Fieldbus board
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
013.0 Switchgear/DC link
014.0 Motor controller Sub-assembly
050.1 Fieldbus connection board Sub-assembly
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Electrical connection for fieldbus without connection board (050.1) Sub-assembly
507.1 Frame for electrical connection Sub-assembly
509.1 Padlock Sub-assembly
510.0 Fuse kit Kit
633.0 Switchgear housing Sub-assembly
S Seal kit Set

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Index

E
Index Earth connection 35
Electrical connection 20, 76
A EMC 22
Accessories (electrical con- 33 Enclosure protection 10, 11, 77, 81
nection) End stops 53
Actual value - indication on 45 Error - indication on display 44
display
Actuator controls terminal 11 F
plan Failure - indication on display 48
Actuator operation from re- 37 Fault 69
mote Fault - indication on display 47
Actuator terminal plan 11, 12 Features and functions 79
Ambient temperature 10, 11, 77, 81 Flange size 12
Analogue signals 51 Frequency range 20
Applications 5 Function check - indication on 47
Assembly 15 display
Assistant App 12 Fuse 21
AUMA Assistant App 9, 12 Fuses 72
AUMA Cloud 9
H
B Handwheel 15
Blanking plug 21 Heating system 21
Bluetooth 9 Humidity 77, 81
C I
Cable entries 76 Incorrect entry 41
Cable glands 21 Indication lights 49
Cables 21 Indications 43
Cable set 33 Indications on display 43
CDT 9 Indicator disc 49, 64, 67
Coating 82 Indicator mark 50
Colour 82 Input current 12
Commissioning 5 Input signal 12
Commissioning (indications 43 Input signals Potential 21
on display) Inspection certificate 12
Connecting cable 33 Installation altitude 81
Connecting cables 21 Insulation class 11, 76
Control 11, 12 Intermediate frame 34
Control inputs Potential 21 Intermediate position indica- 49
Control voltage 12 tion via LEDs
Corrective action 69 Intrusive 8
Corrosion protection 14, 77, 81
Coupling 16, 16, 77 L
Current consumption 21 Language in the display 41
Current type 20 LEDs (indication lights) 49
Lifetime 77
D Local actuator operation 36
Data Matrix code 12 Local control 36
Digital outputs 51 Local controls 36
Direct display via ID 39 Local setting 38
Direction of rotation 61 Lubrication 74
Directives 5
Display (indications) 43
Disposal 74
Double sealed 34

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SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
Index ACV 01.2 Non-Intrusive Profinet

M Q
Main menu 39 Qualification of staff 5
Mains/voltage range/fre- 11
quency range R
Mains frequency 76 Range of application 5
Mains voltage 20, 76 Rated current 11, 21
Maintenance 5, 74, 74 Rated power 11, 21
Maintenance required - indic- 48 Rated power of ACV 11
ation on display Rated voltage 11
Manual operation 36, 76 Recycling 74
Maximum current 11 Reduction gearing 67
Mechanical position indicator 49, 50, 64, 67 reductions 21
Mechanical position indicator 64 Remote actuator operation 37
(self-adjusting) Residual current device 21
Menu navigation 38 (RCD)
Motor heater 76 Running indication 49, 50
Motor operation 36
S
Motor protection 11, 76
Safety instructions 5
Motors 76
Safety instructions/warnings 5
Motor type 11
Safety measures 21
Mounting position 81
Safety standards 21
N Screw plugs 21
Name plate 10 Self-locking 76
Non-Intrusive 8 Self-retaining 37
Not ready REMOTE - indica- 47 Serial number 10, 11, 12
tion on display Service 74
Number of starts 11 Servicing 74
Setpoint - indication on dis- 45
O play
Operating the actuator from 36 Short-circuit protection 20
local controls Signals 51
Operating time 10 Signals (analogue) 51
Operating time setting 59 Size 12
Operation 5, 36 Spare parts 83
Operation commands - indic- 45 Standards 5
ations on display Status menu 39
Order number 10, 11, 12 Status signals 51
Out of specification - indica- 47 Status signals Potential 21
tion on display Storage 14
Output contacts 51 Supply networks 20
Output signals 51 Support 74
Output signals Potential 21
Overvoltage category 76 T
Technical data 76
P Temperature protection 11
Parking frame 34 Terminal plan 20, 76
Password 40 Test run 61
Password change 40 Timeout 41
Password entry 40 Torque - indication on display 44
Pollution degree 81 Torque range 10
Positioner - indication on dis- 45 Torque switching 56
play Transport 13
Position indicator 49, 50, 64, 67 Type 12
Position transmitter 12 Type designation 10, 11
Protection on site 20, 21 Type of duty 76
Protective measures 5 Type of lubricant 10
Push-to-run operation 37 Type of networks 20

88
SQV 05.2 – SQV 14.2/SQRV 05.2 – SQRV 14.2 Control unit: electronic (MWG)
ACV 01.2 Non-Intrusive Profinet Index

U
User level 40

V
Valve attachment 77
Valve position - indication on 44
display
Vibration resistance 81
Voltage range 20

W
Wall bracket 33
Warnings - indication on dis- 46
play
Wiring diagram 12, 20

Y
Year of manufacture 12
Year of production 12

89
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com

Y009.130/003/en/1.21

For detailed information on AUMA products, refer to the Internet: www.auma.com

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