3590 Series
3590 Series
CALIBRATION
MANUALE
METHODD’USO
- v7 ITALIANO
ENGLISH
www.diniargeo.com
Index
AF03GT 3
TECH_MAN_CAL_ENG_AF03GT_v7
Calibration of a channel connected analogue weighbridge
PREMISE
Load cells
Weighbridge
Junction box
CASE 2: An indicator connected to a scale composed of several weighbridges in series (up to 48 1000 Ohm cells).
BOOT
Procedure:
A. With switched-off indicator and power supply unplugged, connect the weighbridge to the indicator.
SENSOR
RS232
COM3 SIG-
GND
J2 J3
+5V
SIG+ J3
485 EXC-
-
-
REF +
EXC+
+Vdc
CTS2
REF -
GND
SIG+
GND
EXC-
A(+)
SIG-
RX1
TX1
TX2
B(-)
IN2
RX
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
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TECH_MAN_CAL_ENG_AF03GT_v7
B. Turn on the indicator, enter the setup menu and check that the signal coming from the weighbridge is stable and increases with
weight increase.
1. 2. 3.
Technical set-up
...
Diagnostics
... kg
Channel
SCALE 1
15000 W1
A
f=7
d=74
ADC min MAX
... ... 1 344673 308333 308333
C. Select the number of weighbridges and each weighbridge load cell type.
1. 2.
Calibration Scale selection
... ...
... ...
... Number of scales =1
Scale selection Type of load cell = Analogue
... Number of channels (Scale 1) =1
... ...
Esc Esc
1. 2. 3.
Calibration Scale configuration Parameters
... ... Number of decimals
... ... Unit of measure
... Parameters Range number
Scale 1 ... Range 1 division
... ... Capacity / Range 1
... ... Range 2 division
Esc Esc Esc
Example of dual scale weighbridge configuration: Number of decimals = 0; Unit of measure = kg; Range number = 2;
Range 1 division = 10; Capacity / Range 1 = 30000; Range 2 division = 20; Capacity / Range 2 =60000.
E. Perform calibration.
1. 2. 3.
Calibration Scale configuration Scale configuration
... ... Calibration
... ...
Insert the number of calibration
... ... points other than the zero.
AF03GT 5
TECH_MAN_CAL_ENG_AF03GT_v7
4. 5. 6.
Calibration Scale configuration Scale configuration
Calibration points Calibration Calibration
1 Zero acquisition.
1 ~ 8
Unload the platform and press Zero acquisition underway
1 2 3 / Esc the OK button. Please wait...
4 5Bilancia
6 1 * Calibrazione OK
Cancel Calibrazione
ADC=308261
7 8 9 - BkSp
30%
C 0 . + OK
30000
0 ~ 999999
Acquisition of point 1.
Insert the weight value. 1 2 3 / Esc
Bilancia 1
Cancel OK 4 Calibrazione
5 6 *
7 8 9 - BkSp
kg kg kg kg kg
C 0 . + OK
Esc Esc
30%
AF03GT 6
TECH_MAN_CAL_ENG_AF03GT_v7
F. Repeat the procedure from step C for calibration of the second weighbridge (if present).
G. Perform backup
1. 2. 3.
Technical set-up Backup & Restore Backup & Restore
Configuration backup
... ...
... ...
Backup all settings?
... ...
Backup & Restore Backup of the configuration Calibrazione Yes
No
... ...
... ...
Esc Esc Esc
i Saving has completed correctly only if the asterisk is present: Backup of the configuration (*)
1. 2.
Technical set-up Technical set-up
Technical set-up
...
... Setup changed.
Save changes before restart the
... indicator?
AF03GT 7
TECH_MAN_CAL_ENG_AF03GT_v7
Analogue calibration with equalisation
PREMISE
CASE 1: The weighbridge load cells are connected to the 4 indicator channels.
ch1 ch4
Load cells
Weighbridge
ch2 ch3
CASE 2: Scale composed of various weighbridges in sequence, each connected to a channel of the indicator.
Up to 48
ch1 ch2 ch3 ch4 1000 Ohm cells.
Procedure:
A. With switched-off indicator and power supply unplugged, connect the scale to the indicator.
B. Turn on the terminal, enter the setup menu and check that the signal coming from the scale is stable and increases with weight
increase.
1. 2. 3.
Technical set-up
...
Diagnostics
... kg
Channel
SCALE 1
ADC
15000
min
W1
A
f=7
d=74
MAX
... ... 1 344673 308333 308333
... ...
AF03GT 8
TECH_MAN_CAL_ENG_AF03GT_v7
C. Select the number of scales and load cell type.
1. 2.
Calibration Scale selection
... ...
... ...
... Number of scales =1
Scale selection Type of load cell = Analogue
1. 2. 3.
Calibration Scale configuration Parameters
Scale configuration
...
...
Equalisation
...
...
...
Esc
kg
kg kg
For CASE 2: equalisation aims to make each weighbridge the same, in order for the weight measured on each individual one
to be the same.
kg
kg kg kg kg
kg = 1/8 Max (kg)
AF03GT 9
TECH_MAN_CAL_ENG_AF03GT_v7
F.
1. 2. 3.
Calibration Scale configuration Scale configuration
Calibration
4. 5. 6.
Calibration Scale configuration Scale configuration
Calibration points Calibration Calibration
1 Zero acquisition.
1 ~ 8
Unload the platform and press Zero acquisition underway
1 2 3 / Esc the OK button. Please wait...
4 5Bilancia
6 1 * Calibrazione OK
Cancel Calibrazione
ADC=308261
7 8 9 - BkSp
30%
C 0 . + OK
30000
0 ~ 999999
Acquisition of point 1.
Insert the weight value. 1 2 3 / Esc
Bilancia 1
Cancel OK 4 Calibrazione
5 6 *
7 8 9 - BkSp
kg kg kg kg kg
C 0 . + OK
Esc Esc
30%
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TECH_MAN_CAL_ENG_AF03GT_v7
G. Perform backup
1. 2. 3.
Technical set-up Backup & Restore Backup & Restore
Configuration backup
i Saving has completed correctly only if the asterisk is present: Backup of the configuration (*)
Setup changed.
Save changes before restart the
indicator?
Esc Esc
AF03GT 11
TECH_MAN_CAL_ENG_AF03GT_v7
Setting and calibration of digital cell weighbridges
PREMISE
CASE 2:
BOOT
RS485 RS485
Load cells
Weighbridge
Junction box
Procedure:
A. With switched-off indicator and power supply unplugged, connect the scale to the weighing terminal 3590.
SENSOR
ChipRS232
485
COM3 SIG-
GND
+5V
SIG+ J3
485 EXC-
-
-
EXC+ J2
ON
RS232 RS232 CH4 CH3 CH2 CH1
COM1 COM2 Dip switch to enable termination resistor
i
SEN + /
SEN + /
EARTH
REF +
EXC+
+Vdc
CTS2
REF -
GND
SIG+
GND
EXC-
A(+)
SIG-
RX1
TX1
TX2
B(-)
IN2
A(+) B(-)
Number of scales =1
Type of load cell = RCPTD, RCD, SP/CS, CB50X-DL, RC3D
Scale selection RL5426/RL5416, C16i, ZSFD, DGX, WWS
Number of cells = 1 - 16
Esc Esc
Premise
Number the load cells for easier identification during maintenance, for example:
1 2 3 4 2 4 6 8 10 12 14 16
5 6 7 8 1 3 5 7 9 11 13 15
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1. 2.
Scale selection Serial number configuration
... ...
... ...
= Enter for each load cell its serial number,
Serial number configuration Cell n
displayed on the casing of the cell.
... ...
... ...
... Address assignment
Esc Esc
i If the operation succeeds, set the dip switch to “ON” to enable termination resistor.
1. 2. 3.
Calibration Scale configuration Parameters
1.
Scale configuration Scale configuration
Equalisation
No Yes
Esc Esc
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Example of a 4 cell weighbridge: equalisation aims to Example of an 8 cell weighbridge: equalisation aims to
optimise each cell of the scale. optimise each cell of the scale
kg kg
kg kg kg kg kg kg
kg kg
kg = 1/8 Max (kg) kg kg kg kg
kg = 1/8 Max (kg)
G. Perform calibration.
1. 2. 3.
Calibration Scale configuration Scale configuration
Calibration
4. 5. 6.
Calibration Scale configuration Scale configuration
Calibration points Calibration Calibration
1 Zero acquisition.
1 ~ 8
Unload the platform and press Zero acquisition underway
1 2 3 / Esc the OK button. Please wait...
4 5 6 * Cancel OK ADC=308261
7 8 9 - BkSp
30%
C 0 . + OK
30000
0 ~ 999999
Acquisition of point 1.
Insert the weight value. 1 2 3 / Esc
Cancel OK 4 5 6 *
7 8 9 - BkSp
kg kg kg kg kg
C 0 . + OK
Esc Esc
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TECH_MAN_CAL_ENG_AF03GT_v7
10. 11. 12.
Scale configuration Calibration Scale configuration
Calibration Calibration Calibration
30%
H. Perform backup
1. 2. 3.
Technical set-up Backup & Restore Backup & Restore
Configuration backup
i Saving has completed correctly only if the asterisk is present: Backup of the configuration (*)
Setup changed.
Save changes before restart the
indicator?
Esc Esc
AF03GT 15
TECH_MAN_CAL_ENG_AF03GT_v7
Calibration of a WWS wireless weighing system
PREMISE
System diagram:
CAL
J1
DISPLAY
POWER
Vin
1
GND
2
+BAT
3
GND
4
OUTPUT
+Vaux
5
OUT
6
COM
Procedure : OUT1
7
OUTPUT
OUT2
8
A. OUT3
9
Calibrate and set metric parameters of each WWS platform. Check that each platform is configured on the same
INPUT
OUT4
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
ON
IN
B. COM
With indicator switched-off and disconnected from the electrical grid, connect the radio module to the AUX port.
IN1 TX
RX
COM1
RS232
IN2 -
+5V
TX1 -
GND
RX1 CPU Board Radio module
GND
SENSOR
MODULO
COM2
RS232
CTS2
TX2 RADIO
RX
GND 1 TX RX 1
2 RX TX 2
485
+Vdc
COM3
RS232
3 3
A(+) 4 5÷12V 5÷12V 4
BOOT
5 5
B(-) 6 GND GND 6
ON
EARTH
CH4 CH3 CH2
SIG+
AF03GT SIG- 16
SEN + /
REF + TECH_MAN_CAL_ENG_AF03GT_v7
SEN + /
C. Set the instrument’s radio channel
1. 2. 3.
Technical setup Serial ports Radio Frequency interface
Input texts Serial ports function mode Communication port
Serial ports Printer port configuration
Printout Pc port configuration
Ext. keyboard - Barcode reader Auxiliary port configuration
Remote scale Radio Frequency interface
Digital outputs
Esc Esc Esc
4. 5. 6.
Communication port Radio Frequency interface Radio Frequency interface
Channel
Disabled Communication port Communication port
PC port Channel Channel
0
0 ~ 7
Auxiliary port 4 5 6 *
7 8 9 - BkSp
C 0 . + OK
1. 2.
Calibration Scale selection
Number of scales =1
Scale selection Type of load cell = WWS
Number of cells (Scale 1) = Corresponds to the number of WWS platforms
which make up the system, set from 1 - 16.
Esc Esc
1 2 3 / Esc
= Acquires metric parameters from
4 5 6 *
the WWS and modifies them on
the indicator. 7 8 9 - BkSp
If the operation does not suc-
C 0 . + OK
ceed, check connection with the
Esc Esc
platforms.
AF03GT 17
TECH_MAN_CAL_ENG_AF03GT_v7
i This operation overwrites the data in the memory.
i
If WWS platforms are approved for use in relation with third parties:
• total system capacity must be equal to the sum of each individual WWS platform’s capacity.
• system division must be equal to the sum of each individual WWS platform’s division rounded up to the highest one.
• set these parameters to be able to approve the system.
E.g.: in a system consisting of 8 WWS platforms with “Max.=15,000kg” and “e=5kg”, maximum capacity will be
“Max.=120,000kg” and the division “e=50kg”.
The system’s total capacity and division can be modified to create specific internal use systems (see step F).
1. 2. 3.
Calibration Scale configuration Parameters
G. Perform backup
1. 2. 3.
Technical set-up Backup & Restore Backup & Restore
Configuration backup
AF03GT 18
TECH_MAN_CAL_ENG_AF03GT_v7
i It is possible to enter a protection password to restore the stored parameters.
i Saving has completed correctly only if the asterisk is present Backup of the configuration (*)
Setup changed.
Save changes before restart the
indicator?
Esc Esc
AF03GT 19
TECH_MAN_CAL_ENG_AF03GT_v7
Calibration of a dual digital weighbridge system
PREMISE
System diagram:
Weighbridge
RS485
Load Junction
cells box
i It is possible to install weighing systems with more than one weighbridge based on the number of cells of each
(Max. 16 digital cells, max. 8 CCI AD cells).
AF03GT 20
TECH_MAN_CAL_ENG_AF03GT_v7
Procedure:
A. With switched-off indicator and power supply unplugged, connect the scale to the weighing terminal 3590.
SENSOR
Chip 485
RS232
COM3 SIG-
GND
+5V
SIG+ J3
485 EXC-
-
-
EXC+ J2
ON
RS232 RS232 CH4 CH3 CH2 CH1
COM1 COM2 Dip switch to enable termination resistor.
SEN + /
SEN + /
EARTH
REF +
EXC+
+Vdc
CTS2
REF -
GND
SIG+
GND
EXC-
A(+)
SIG-
RX1
TX1
TX2
B(-)
IN2
RX
A(+) B(-)
1. 2.
Calibration Scale selection
Number of scales =2
Scale selection Type of load cell = RCPTD, RCD, SP/CS, CB50X-DL, RC3D
RL5426/RL5416, C16i, ZSFD, DGX, WWS
Number of cells (Scale 1) = 1 - 16
Number of cells (Scale 2) = 1 - 16
Esc Esc
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C. Set digital cell serial number.
Premise
Number the load cells for easier identification during maintenance, for example:
2 4 6 8 10 12 14 16
1 3 5 7 9 11 13 15
1. 2.
Scale selection Serial number configuration
... ...
... ...
= Enter for each load cell its
Serial number configuration Cell n
serial number, displayed on the
... ... casing of the cell.
... ...
... Address assignment
Esc Esc
Cell n
...
...
Address assignment = The indicator assigns to each load cell its number, which will identify it in each
programming or diagnostics menu
Esc
If the operation does not succeed, check connection between cells and indicator.
i If the operation does not succeed, set the dip switch to “ON” to enable termination resistor.
1. 2. 3.
Calibration Scale configuration Parameters
Example of dual scale weighbridge configuration: Number of decimals = 0; Unit of measure = kg; Range number = 2;
Range 1 division = 10; Capacity / Range 1 = 30000; Range 2 division = 20; Capacity / Range 2 =60000.
AF03GT 22
TECH_MAN_CAL_ENG_AF03GT_v7
F. Perform equalisation following the indicator’s guided procedure.
1.
Scale configuration Scale configuration
Equalisation
No Yes
Esc Esc
kg
kg kg
For CASE 2: equalisation aims to make each weighbridge the same, in order for the weight measured on each individual one
to be the same.
kg
kg kg kg kg
kg = 1/8 Max (kg)
G. Perform calibration.
1. 2. 3.
Calibration Scale configuration Scale configuration
Calibration
4. 5. 6.
Calibration Scale configuration Scale configuration
Calibration points Calibration Calibration
1 Zero acquisition.
1 ~ 8
Unload the platform and press Zero acquisition underway
1 2 3 / Esc the OK button. Please wait...
4 5Bilancia
6 1 * Calibrazione OK
Cancel Calibrazione
ADC=308261
7 8 9 - BkSp
30%
C 0 . + OK
AF03GT 23
TECH_MAN_CAL_ENG_AF03GT_v7
7. 8. 9. Load the weighbridge and distribute
Calibration Scale configuration the mass evenly.
Calibration Point 1 weight
30000
0 ~ 999999
Acquisition of point 1.
Insert the weight value. 1 2 3 / Esc
Bilancia 1
Cancel OK 4 Calibrazione
5 6 *
7 8 9 - BkSp
kg kg kg kg kg
C 0 . + OK
Esc Esc
30%
1. 2. 3.
Technical set-up AF03 functions A+B function mode
Disabled
Enabled
AF03 functions
Operation A+B
AF03GT 24
TECH_MAN_CAL_ENG_AF03GT_v7
H. Perform backup
1. 2. 3.
Technical set-up Backup & Restore Backup & Restore
Configuration backup
i Saving has completed correctly only if the asterisk is present: Backup of the configuration (*)
Setup changed.
Save changes before restart the
indicator?
Esc Esc
AF03GT 25
TECH_MAN_CAL_ENG_AF03GT_v7
Calibration of a dual scale system consisting of wireless WWS platforms
PREMISE
System diagram:
Scale 1
Traction unit
Bilancia 2
Trailer
AF03GT 26
TECH_MAN_CAL_ENG_AF03GT_v7
GND
OUTPUT
+Vaux
5
Procedure: OUT
6
COM
OUT1
7
A.
OUTPUT
Calibrate and set metric parameters of each WWS platform. Check that each platform is configured on the same radio channel
OUT2
8
(channel “0”)
OUT3
9
B. With indicator switched-off and disconnected from the electrical grid, connect the radio module to the AUX port.
INPUT
OUT4
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ON
DISPLAY
IN
COM
IN1 TX
RX
COM1
RS232
IN2 -
+5V
TX1 -
GND
RX1 CPU Board Radio module
GND
SENSOR
MODULO
COM2
RS232
CTS2
TX2 RADIO
RX
GND 1 TX RX 1
2 RX TX 2
485
+Vdc
COM3
RS232
3 3
A(+) 4 5÷12V 5÷12V 4
BOOT
5 5
B(-) 6 GND GND 6
ON
EARTH
CH4 CH3 CH2 CH1
SIG+
SIG-
SEN + /
REF +
SEN + /
REF -
C. EXC+the platforms for weighing the traction unit from those for weighing the trailer.
Separate and identify
This division shall EXC-
be followed for each weighing procedure.
EXC-
SIG-
EXC+
SIG+
i
J2
J3
Traction unit
= Scale 1
10 8 6 4 2 WWS group
9 7 5 3 1
Traile
= Scale 2
WWS group
D. Select the number of scales and number of WWS platforms for each scale.
1. 2.
Calibration Scale selection
i The total of selectable WWS platforms in the dual scale configuration is “16”.
AF03GT 27
TECH_MAN_CAL_ENG_AF03GT_v7
E. Establish communication between indicator and WWS platform.
1. 2. Set the gravity value of the area of use.
1 2 3 / Esc
i
If WWS platforms are approved for use in relation with third parties:
• total system capacity must be equal to the sum of each individual WWS platform’s capacity.
• system division must be equal to the sum of each individual WWS platform’s division rounded up to the highest one.
• set these parameters to be able to approve the system.
E.g.: in a system consisting of 8 WWS platforms with “Max.=15,000kg” and “e=5kg”, maximum capacity will be
“Max.=120,000kg” and the division “e=50kg”.
The system’s total capacity and division can be modified to create specific internal use systems (see step F).
1. 2. 3.
Calibration Scale configuration Parameters
AF03GT 28
TECH_MAN_CAL_ENG_AF03GT_v7
How to display the sum of “A”+”B”
With this configuration it is possible to display simultaneously the weights of the two platforms and their sum.
1. 2. 3.
Technical set-up AF03 functions A+B function mode
Disabled
Enabled
AF03 functions
A+B function mode
G. Perform backup
1. 2. 3.
Technical set-up Backup & Restore Backup & Restore
Configuration backup
... ...
... ...
Backup all settings?
... ...
Backup & Restore Backup of the configuration Calibrazione Yes
No
... ...
... ...
Esc Esc Esc
i Saving has completed correctly only if the asterisk is present Backup of the configuration (*)
Setup changed.
Save changes before restart the
indicator?
Esc Esc
AF03GT 29
TECH_MAN_CAL_ENG_AF03GT_v7
Notes
This publication, or portions thereof, may not be duplicated without written permission from the Manufacturer. All information herein
is based on the data available at the time of publication. The Manufacturer reserves the right to make changes to its products at
any time without notice and without incurring any penalty. We therefore recommend that you always check for any updates.
The individual in charge of operating the scale must ensure that all safety regulations in force in the country of use are applied, ensuring that the appliance is used in
accordance with the purpose it is intended for and to avoid any danger for the user.
The Manufacturer declines any liability arising from any weighing operation errors.
AF03GT 30
TECH_MAN_CAL_ENG_AF03GT_v7
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