NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Unit features ` The circuit is redundant with built-in

self-monitoring.
` Positive-guided relay outputs: ` The safety function remains effecti-
– 3 safety contacts (N/O), instanta- ve in the case of a component failu-
neous re.
– 1 auxiliary contact (N/C), instan- ` The correct opening and closing of
taneous the safety function relays is tested
` Connection options for: automatically in each on-off cycle.
– E-STOP pushbutton ` The tranformer is short circuit-
– Safety gate limit switch proof. An electronic fuse is used on
– Reset button a DC supply.
– Light barriers
` LED indicator for:
Safety relay for monitoring E-STOP – Switch status channel 1/2
pushbuttons, safety gates and light – Supply voltage
barriers. ` See order reference for unit types

Approvals
Unit description

PNOZ X4 The safety relay meets the require-

ments of EN 60204-1 and IEC 60204-
1 and may be used in applications with
‹ ` E-STOP pushbuttons
` Safety gates
` Light barriers
‹
Safety features

‹ The relay conforms to the following

safety criteria:

Block diagram

A1 A2 S11 S12 S21 S22 S52 S33 S34 Y36 Y37 13 23 33 41

~ Reset/ Reset/
Input Input Input Start Start
= K1

Power
K2
Feed-
back

Y1 Y2 14 24 34 42

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Function description the reset circuit too. ` Manual reset: Unit is active once
` Dual-channel operation with detec- the input circuit is closed and then
` Single-channel operation: no red- tion of shorts across contacts: red- the reset circuit is closed.
undancy in the input circuit, earth undant input circuit, detects ` Monitored reset: Unit is active once
faults in the reset and input circuit – earth faults in the reset and input the input circuit is closed and once
are detected. circuit, the reset circuit is closed after the
` Dual-channel operation without de- – short circuits in the input circuit waiting period has elapsed
tection of shorts across contacts: and, with a monitored reset, in (see technical details).
redundant input circuit, detects the reset circuit too, ` Increase in the number of available
– earth faults in the reset and input – shorts between contacts in the contacts by connecting contact ex-
circuit, input circuit. pander modules or external contac-
– short circuits in the input circuit ` Automatic start: Unit is active once tors/relays.
and, with a monitored reset, in the input circuit has been closed.

Timing diagram

1 2 3
a b

POWER

Reset/Start

Input

Output safe

Output aux.
t1 t2 t1 t2 t1 t2 t1 t2 t3 t1 t2 t3 t1 t2

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit S33-S34 42 circuit
` Input: Input circuits S11-S12, S21- ` c: Automatic reset ` t1: Switch-on delay
S22, S52 ` d: Manual reset ` t2: Delay-on de-energisation
` Output safe: Safety outputs 13-14, ` e: Monitored reset ` t3: Waiting period
23-24, 33-34 ` a: Input circuit closes before reset
circuit

Wiring

Please note: Rlmax = max. overall cable resi-

` Information given in the “Technical stance (see technical details)
details” must be followed. Rl / km = cable resistance/km
` Outputs 13-14, 23-24, 33-34 are ` Use copper wire that can withstand
safety contacts, output 41-42 is an 60/75 °C.
auxiliary contact (e.g. for display). ` Sufficient fuse protection must be
` To prevent contact welding, a fuse provided on all output contacts with
should be connected before the capacitive and inductive loads.
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Preparing for operation

` Supply voltage

Supply voltage AC DC

A1 L1 A1 L+
A2 N

PE A2 L-

` Input circuit

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts across S11 S11
contacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across con- S11
S11 S21
tacts
S52 S22
S12

Safety gate
without detection of shorts across
contacts S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across con-
tacts
S11
S1
S11 S12 S2
S52 S21
S22

Light barrier with detection of shorts 24 V DC

across contacts via ESPE
S21
S22 S12
S52

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)

Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S33 S33
S34 S34
Y36 Y36
Y37 Y37

Manual reset S3 S3
S33 S33
S34 S34
Y36 Y36
Y37 Y37

Monitored reset S3 S3
S33 S33
S34 S34
Y36 Y36
Y37 Y37

` Feedback loop

Feedback loop Automatic reset Manual/monitored reset

Link
Y1 Y1

Y2 Y2

Contacts from external contactors

Y1 Y1
K5 K6 K5 K6
Y2 Y2
13 (23, 33) L1 13 (23, 33) L1
K5 N K5 N
14 (24, 34) 14 (24, 34)
K6 K6

` Key

S1/S2 Two-hand button

S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-4
NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Terminal configuration

S11 S52 S12 13 23 33

A1 S11 S12 Y36 Y37 41

PNOZ X4
13 23 33 41
POWER
CH. 1
CH. 2

14 24 34 42

A2 Y1 Y2 S33 S34 42

19955

S21 S22 14 24 34

Installation Dimensions

` The safety relay should be installed

in a control cabinet with a protec-
tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
121 (4.76")

on a vertical DIN rail (35 mm) by

using a fixing element (e.g. retaining
bracket or an end angle).

75 (2.95") 45 (1,77")
87 (3.42")

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Notice Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)

during configuration. For installation

Corriente nominal de servicio (A)

10
and operation, please refer to the ope- AC15: 230 V

Nominale bedrijfsstroom (A)

rating instructions supplied with the

Nominal operating current (A)

DC1: 24 V
unit.
Nennbetriebstrom (A)
DC13: 24 V
AC1: 230 V
Courant coupé (A) 1

0.1
GB

NL
D

E
F

10 100 1000 10000

I

D Schaltspielzahl x 103 E Número de ciclos x 103

GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœvres x 103 NL Aantal schakelingen x 103

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 24 V, 110 V, 115 V, 120 V, 230 V, 240 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 5.0 VA Order no.: 774731, 774734, 774735, 774736, 774738,
774739
Power consumption at UB DC 2.5 W Order no.: 774730
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
input circuit DC: 24.0 V 40.0 mA
reset circuit DC: 24.0 V 70.0 mA Order no.: 774730
90.0 mA Order no.: 774731, 774734, 774735, 774736, 774738,
774739
feedback loop DC: 24.0 V 70.0 mA Order no.: 774730
90.0 mA Order no.: 774731, 774734, 774735, 774736, 774738,
774739
Output contacts in accordance with EN 954-1 Category 4 Safety contacts (N/O): 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-6
NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Electrical data
External contact fuse protection to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax input circuits, reset circuits
single-channel at UB DC 20 Ohm Order no.: 774730
single-channel at UB AC 150 Ohm Order no.: 774731, 774734, 774735, 774736, 774738,
774739
dual-channel without detect. of shorts across contacts at UB DC 20 Ohm Order no.: 774730
dual-channel without detect. of shorts across contacts at UB AC 150 Ohm Order no.: 774731, 774734, 774735, 774736, 774738,
774739
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm Order no.: 774730
dual-channel with detect. of shorts across contacts at UB AC 100 Ohm Order no.: 774731, 774734, 774735, 774736, 774738,
774739
Times
Switch-on delay
with automatic reset typ. 210 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
270 ms Order no.: 774730
with automatic reset max. 350 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
600 ms Order no.: 774730
with automatic reset after power on typ. 240 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
270 ms Order no.: 774730
with automatic reset after power on max. 390 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
600 ms Order no.: 774730
with manual reset typ. 55 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
70 ms Order no.: 774730
with manual reset max. 350 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
600 ms Order no.: 774730
with monitored reset typ. 30 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
40 ms Order no.: 774730
with monitored reset max. 50 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
70 ms Order no.: 774730
Delay-on de-energisation
with E-STOP typ. 15 ms
with E-STOP max. 30 ms
with power failure typ. 50 ms Order no.: 774730
55 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
with power failure max. 70 ms Order no.: 774730
80 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 100 ms

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Times
Waiting period with a monitored reset 150 ms Order no.: 774731, 774734, 774735, 774736, 774738,
774739
250 ms Order no.: 774730
Min. start pulse duration with a monitored reset 30 ms
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration in accordance with EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage VDE 0110-1
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. control cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Max. cross section of external conductors with screw terminals
1 core flexible 0.20 - 4.00 mm² , 24 - 10 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.20 - 2.50 mm² , 24 - 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 - 2.50 mm² , 24 - 14 AWG
Torque setting with screw terminals 0.60 Nm
Dimensions
Height 87.0 mm
Width 45.0 mm
Depth 121.0 mm
Weight 270 g Order no.: 774730
370 g Order no.: 774731, 774734, 774735, 774736, 774738,
774739

The standards current on 09/00 apply.

Max. continuous current

Number of contacts Imax (A) at UB DC Imax (A) at UB AC

1 8.00 A Order no.: 774730, 774732 8.00 A Order no.: 774731, 774734, 774735, 774736,
774738, 774739
2 8.00 A Order no.: 774730, 774732 7.50 A Order no.: 774731, 774734, 774735, 774736,
774738, 774739
3 7.00 A Order no.: 774730, 774732 6.50 A Order no.: 774731, 774734, 774735, 774736,
774738, 774739

Order reference

Type Features Terminals Order no.

PNOZ X4 24 VAC Screw terminals 774 731
PNOZ X4 110 VAC Screw terminals 774 734
PNOZ X4 115 VAC Screw terminals 774 735

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-8
NOT-AUS Schaltgerät, Schutztürwächter

Up to Category 4, EN 954-1
PNOZ X4

Type Features Terminals Order no.

PNOZ X4 120 VAC Screw terminals 774 736
PNOZ X4 230 VAC Screw terminals 774 738
PNOZ X4 240 VAC Screw terminals 774 739
PNOZ X4 24 VDC Screw terminals 774 730

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-128-01/05
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]