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ESP Datasheet

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14 views2 pages

ESP Datasheet

Uploaded by

narmina
Copyright
© © All Rights Reserved
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Dust removal in non-ferrous

PRODUCT DATASHEET

high temperature processes


Sticky dust and acidic gas conditions can jeopardise the performance of your air
pollution control system. Our ESPs are designed to cope with these challenging
environments, ensuring low emissions and maximum reliability

Benefits
■ Designed to withstand challenging conditions
■ Low particulate emissions
■ Reliable, low-maintenance operation
■ Long life

Keeping particulate emissions low in high-temperature, non-ferrous metallurgical industries,


such as Copper, Zinc, Lead, Nickel, and other base metals, can be a technical challenge.
Acidic gases and sticky dust create difficult conditions for your electrostatic precipitator.
If your system is not up to the task, you end up with dust build-up, high maintenance costs,
and emissions that exceed compliance levels.

We have been designing and delivering ESPs to capture dust from smelters, converters and
roasters in these industries for more than 75 years. Our proven technology delivers long-term,
trouble-free operation and enables you to keep particulate emissions low.

WE DISCOVER POTENTIAL
Anti-blockage features for
continuous emissions capture
At the heart of our ESP design for these challenging applications Customer story
are features that avoid blockages and ensure maximum dust The third chamber of a 30-year-old ESP from another supplier at
collection, so that you can be sure of reliably low emissions. The a zinc fuming plant was completely renovated by FLSmidth in
flexibility of these ESPs gives us the ability to match the design to 1995. New discharge and collecting systems with rapping were
the dust profile of different fields, so that you’re always getting installed, the old high voltage supplies were replaced with new
the best possible performance with the utmost energy efficiency. Transformer / Rectifier sets, and a new FLSmidth PIACS® control
system for the High Voltage supply and the rapping systems was
Tumbling hammer rapping systems are implemented throughout installed. The casing was also renovated and bottom heating
– on the gas distribution screens, on the discharge and was installed with electrical heating elements.
collecting system, and on the hoppers. This prevents build-up
that could cause serious maintenance issues, and is a more “In the more than 25 years since the installation took place, the
effective method than electromagnetic rapping. performance and availability of the ESP has been very good.
Some minor modifications and modernizations have been carried
out and there have, of course, been occasional disruptions, but
■ Our ESPs incorporate gas distribution screens with tumbling generally the ESP has worked very well during its lifetime,” says,
hammer rapping systems designed to reduce the risk of Head of Maintenance, Fuming Plant at Boliden, Sweden.
blocking and ensure continuous throughput. The flexible
suspended bottom parts ensure dust settled on the bottom
plate can slide to the bottom hopper for easy removal.
■ Finger plate anti-sneakage baffles ensure a nearly
Insulator chamber Collecting rapping
turbulence-free internal gas flow, preventing gas and dust from
seeping outside the active fields. Discharge rapping
■ The discharge electrode and collecting electrode designs are Rapper drive station
fixed in the top only, with guidance in the bottom. This allows for
thermal expansion of the electrodes and frame system without Discharge system
deflection. By avoiding bending of the discharge and collecting
electrodes, the high voltage system is able to maintain a stable
operating performance.
■ Full-length discharge electrodes prevent build-up of dust on Inlet

intermediate parts of the horizontal frame parts. Gas distribution


system
■ High-efficiency and reliable tumbling hammer rapping for both
Collecting plates
the discharge and collecting system provides bigger
acceleration forces in the electrode systems than with
Casing
electromagnetic rapping. Insulation
■ The ESP is designed with the flexibility to select different emitter
Inspection door
shapes in different fields. This enables us to select the optimal
configuration in terms of dust properties / dust concentration.
■ We will recommend one-phase or three-phase power supplies
Support
for different fields according to the concentration and electrical
properties of the dust.
■ The heated purge air system reduces the risk of dust build-up
on electrical insulators.
■ Integrated FLSmidth drag chains in the bottom hoppers
eliminate the risk of false air ingress at a flanged connected
drag chain. This prevents the re-entrainment of precipitated FLSmidth A/S Copyright © 2022 FLSmidth A/S.
Vigerslev Allé 77 All Rights Reserved. FLSmidth is a (registered
dust, high dust emissions from the ESP and corrosion. DK-2500 Valby trademark) of FLSmidth A/S. This brochure makes
■ External tumbling hammer bottom hopper rapping helps avoid Copenhagen no offers, representations or warranties (express
CM 07-22 200-70-ENG

Tel: +45 3618 1000 or implied), and information and data contained in
dust build-up in the hoppers. Fax: +45 3630 1820 this brochure are for general reference only and
may change at any time.
■ Full height heating zone for bottom hoppers in order to avoid E-mail: [email protected]
www.flsmidth.com
acid condensation and dust build-up in the hoppers.

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