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PLC (PROGRAMMABLE LOGIC

CONTROLLER)
May 29, 2018 • Download as PPTX, PDF
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PLC is an industrial computer designed for

multiple inputs and output arrangements.
ReadItmore
i…

M Manoj Gowda K

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more

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SchematicDiagramofSodaAshHandling
System

Hopper

Domevalve
setup

Sealpressure

Cylinder

Ventvalve

HighPressure
Air Vesselpressure
Poppetvalve Conveyingpressure

Manualvalve
Vessel

19 29May2018

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PLC (PROGRAMMABLE LOGIC CONTROLLER)

1. Presented By (PROGRAMMABLE LOGICCONTROLLER)
“PLC” Manoj K M.Tech (CIM) 1MS16MCM09
2. Contents What is PLC? History of PLC Major
components of PLC Operational sequence of PLC Ladder
logic Advantages Disadvantages Application 2 29 May
2018
3. What is PLC? PLC is an industrial computer designed for
multiple inputs and output arrangements. It is capable of
storing the instructions to implement control functions such
as sequencing, timing, counting, arithmetic, data
manipulation and communication. 3 29 May 2018
4. History of PLC PLC was introduced in late 1960’s First
commercial & successful Programmable Logic Controllers was
designed and developed by Modicon as a relay replacer for
General Motors. Earlier, it was a machine with thousands of
electronic parts. Later ,in late 1970’s,the microprocessor
became reality & greatly enhanced the role of PLC permitting
it to evolve form simply relay to the sophisticated system as it
is today. 4 29 May 2018
5. PROCESSOR POWER SUPPLY I M N O P D U U T L E O M U O
T D P U U L T E PROGRAMMING DEVICE From SENSORS
Pushbuttons, contacts, limit switches, etc. To OUTPUT
Solenoids, contactors, alarms etc. Major Components 5 29
May 2018
6. POWER SUPPLY Provides the voltage needed to run the
primary PLC components I/O MODULES Provides signal
conversion and isolation between the internal logic- level
signals inside the PLC and the field’s high level signal.
PROCESSOR Provides intelligence to command and govern
the activities of the entire PLC systems. PROGRAMMING
DEVICE Used to enter the desired program that will determine
the sequence of operation and control of process equipment
or driven machine. Major Components 6 29 May 2018
7. PLC operation sequence 1)Self test: Testing of its own
hardware and so!ware for faults. 2)Input scan: If there are no
problems, PLC will copy all the inputs and copy their values
into memory. 3)Logic solve/scan: Using inputs, the ladder
logic program is solved once and outputs are updated.
4)Output scan: While solving logic the output values are
updated only in memory when ladder scan is done, the
outputs will be updated using temporary values in memory.
Self test Input scan Logic scan Output scan 7 29 May 2018
8. Programming Languages of PLC Most common languages
encountered in PLC programming are: 1) Ladder Logic 2)
Functional Block Diagram 3) Sequential Function Chart 4)
Boolean mnemonics 8 29 May 2018
9. Ladder logic is a programming language used to develop
so!ware for PLC used in industrial control applications.
RUNGES RAIL RAIL Ladder Logic 29 May 2018 9
10. Ladder Logic language for PLC. It is well suited to
express Combinational logic. The main ladder logic symbols
represent the elements : Make contact Break contact Relay
coil 10 29 May 2018
11. Ladder Logic For Basic gates A B Logic(Y) OFF OFF ON ON
OFF ON OFF ON OFF OFF OFF ON AND Gate A B Logic(Y) OFF
OFF ON ON OFF ON OFF ON OFF ON ON ON R Gate OR Gate A
OR Gate A A B B Y Y 11 29 May 2018
12. NOR Gate A B Y A B Logic(Y) OFF OFF ON ON OFF ON OFF
ON ON ON ON OFF A B Logic(Y) OFF OFF ON ON OFF ON OFF
ON ON OFF OFF OFF NAND Gate B Y A Ladder Logic For Basic
gate 12 29 May 2018
13. Block diagram of a PLC OutputsLED s Inputs 13 29 May
2018
14. Programming Example: Ladder Logic Program for
Start/Stop of Motor : X1 Y1 Y1X2 29 May 2018 14
15. Advantages of PLCs: Reliability. Flexibility in
programming and reprogramming. Cost e"ective for
controlling complex systems. Small physical size. High
speed of operation. Ease of maintenance /troubleshooting.
Reduced space. Energy saving. 15 29 May 2018
16. Disadvantages of PLCs PLC devices are proprietary it
means that part or so!ware of one manufacturer can’t be
used in combination with parts of another manufacturer.
Limited design and cost option. Fixed Circuit Operations.
PLCs manufacturers o"er only closed architectures. 16 29 May
2018
17. Applications: Wherever automation is desired the
PLCs are best suited to meet the task. Few examples of
industries where PLCs are used : 1) Robots manufacturing and
control 2) Car park control 3) Train control station system 4)
Food processing 5) Materials handling 6)Machine tools
7)Conveyer system etc. 17 29 May 2018
18. Case study-1 29 May 2018 18 Automation of Soda Ash
Handling System using PLC and SCADA in Glass Production
Line The glass production line all systems are controlled by
DCS (Distributed Control System) but some sub systems are
controlled by Electromechanical Relay System (Hard Wired
Control System). The relay control system looks toward many
issues. To limit that issues the system change from relay
control system to PLC (Programmable logic controller) control
system. In this proposed system all parameters are controlled,
processed and monitored with help of Allen Bradley PLC.
Abstract
19. 29 May 201819 Schematic Diagram of Soda Ash Handling
System
20. 29 May 201820 Flow Chart
21. 29 May 201821 Ladder Logic Program
22. 29 May 201822 Ladder Logic Program (cont…)
23. 29 May 201823 Ladder Logic Program (cont…)
24. 29 May 201824
25. 29 May 201825 This proposed system was implemented
for overcome the drawbacks of existing system. This system
gives high reliability, easy to trouble shoot, easy to modify the
sequence without changing of wiring, it reduce the fault
occurrence, it eliminated hardwiring, easy to monitoring, easy
to find out the problem occur in the system. So the system
improves the overall productivity and also it reduce system
breakdown because of using programmable logic controller.
Conclusion
26. Case study-2 29 May 2018 26 AUTOMATION OF CONVEYOR
USING PLC Abstract - The development of programmable
logic controller (PLC) makes it possible to do the required
changes to the program without changing the electrical
circuit connections. The Siemens s7-300 series programmable
logic controller is used to mechanize the system and so!ware
for programming used is SIMATIC manager.
27. Case study-2(cont…) 29 May 2018 27 Siemens s7-300
28. Case study-2(cont…) 29 May 2018 28 FLOW CHART
29. Case study-2(cont…) 29 May 2018 29 Program in SIMATIC
Manager so!ware Here programming language used is
functional block diagram. Here to make program faster and
save memory function block used. Following pictures shows
program to control conveyor motor in function block.
30. Case study-2(cont…) 29 May 2018 30 Conclusion
E"icient monitoring and control of industrial automation.
There will be immense control and monitoring of conveyor
belt. Possible to do the required changes to the program
without changing the electrical circuit connections.
31. Thank You!!! 31 29 May 2018

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