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0SBM 400 SR - Tomo 0 Introducction and Warranty

The document provides an introduction and overview of the SBM 400 SR raise boring system manufactured by TUMI RAISE BORING. It discusses the machine components, operation and maintenance instructions, and warranty information for the raise boring system.

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Raiza Gabriela
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0% found this document useful (0 votes)
99 views13 pages

0SBM 400 SR - Tomo 0 Introducction and Warranty

The document provides an introduction and overview of the SBM 400 SR raise boring system manufactured by TUMI RAISE BORING. It discusses the machine components, operation and maintenance instructions, and warranty information for the raise boring system.

Uploaded by

Raiza Gabriela
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INTRODUCTION

AND WARRANTIES
SBM-400 SR MANUAL
SBM 400 SR

TUMI RAISE BORING


Av. Paul Poblet
1 INTRODUCTION

Lurin-Lima-Peru
Tel: (51-1) 717-8034
www.tumirb.com

The present manual refers to the Raise Bore machine


SBM 400 SR model, 096 Series.
The information contained here is a general reference used for
familiarization only.

All rights over reference drawings and technical specifications


belong to TUMI RAISE BORING

SBM 400 SR
MANUAL

2
TUMI RAISE BORING
SBM 400 SR
INTRODUCTION

1.INTRODUCTION

Congratulations, and thank you for your purchase of a Raise Boring


SBM 400 SR System. To gain full advantage of all the features of your system,
ensure safe and trouble-free operation, please read this manual thoroug hly
before use. You should notice that we use a system of warnings, cautions and
notes to draw your attention to various aspects we consider relevant.

This manual contains operational and maintenance instructions for the SBM
400 SR Raise Boring System. The system includes: The Raise Bore machine,
the Electro-hydraulic Power Pack, the remote control console, the Reamer, the
Drill String components and the Pilot Bit; as well as tools to make or break
threaded Pipe connections. Because of its unique design, this highly mobile and
low profile system will perform the same work as a much larger conventional
system. However, unlike the larger systems, the SBM 400 SR ease of handling
provides minimum downtime for transport, site preparation, set up and take
down.

The operation and maintenance data contained in this manual have been
organized and presented as indicated in the following section descriptions.

5
SBM 400 SR
INTRODUCTION

RAISE BORING
MACHINE

2 WARRANTY

CONTROL
CONSOLE

TUMI RAISE BORING


GENERAL ARRANGEMENT
PROPRIETARY AND CONFIDENTIAL
The information contained in
DRAWING is the sole property of
this
PROPIEDAD CONFIDENCIAL
La información en este plano es
propiedad intelectual de TUMI RAISE
SBM 400 SR
SBM 400SR
MANUAL
TUMI RAISE BORING any BORING. Está totalmente prohibido
reproduction in part or as a whole cualquier reproducción parcial o
DWG
DATE: 01-08-2021
GA 9601
without the written permission of completa sin el permiso por escrito
TUMI RAISE BORING is prohibited. de TUMI RAISE BORING.
SHEET: 1 of 1

6
TUMI RAISE BORING
SBM 400 SR
WARRANTY

1. WARRANTIES

TUMI offers a year warranty against defects in assembly of the machine and
accessories or parts that have been manufactured by our company.

TUMI reserves the right to decide if the guaranteed parts or goods will have
to be returned by the Client to proceed with its evaluation, or that they will be
inspected on site by trained and specialized personnel that TUMI deems
appropriate, in which all results will be informed to the Client.

The guarantees do not apply to defects resulting from:

(i) Neglect or abuse.


(ii) Improper or inadequate maintenance or operation
(iii) Modification or alteration not authorized by TUMI RAISE BORING
(iv) As a result of accident damage, flooding, earthquakes, vandalism, sabotage
or acts of third parties. The warranty does not apply to circumstances or problems
due to normal wear and tear. Also, the guarantee does not apply if the client
uses the machine outside the specifications stated in its technical specification
chart reference

9
ABOUT
US
We are a Peruvian company with global reach that serves the mining, hydroelectric
and civil engineering industries with a special focus on the execution of Raise Boring
chimneys. We have more than 43 years of experience in the Raise Boring industry and
we manufacture all of our RB Machines and their components.

We provide quality and innovation in Design, Manufacturing, Equipment Maintenance,


Machine Sales and their RAISE BORING components. We guarantee comprehensive
security, customer loyalty and personal well-being in our operations and investments
through a Social Responsibility policy.

+43 +185 000 +1375


years of fulfilled
experience drilled meters proyects

ADDED VALUE
We are the only manufacturers and operators of the Raise Boring system in South
America and one of the few in the world.

MISSION
To be strategic partners of the Mining Industry, providing Raise Boring support,
prioritizing safety and behavior management in a constant and sustained manner.

VISION
To be a leader in the global market in Raise Boring drilling with the highest standards
of quality, technology, innovation, human management, social responsibility and the
environment.

ISO 9001:2015 MACHINERY ISO 9001:2015


Design and Manufacture of SAFETY Drilling Service with the
Mechanical Components CERTIFIED Raise Boring System.
and Drilling Machines with
the Raise Boring System.
SELF PROPELLED

HISTORY
1998
TUMI foundation
OUR MACHINES
1999 SBM
Operations begin at the Yauliyacu
mine of the Glencore group
SR
NOMINAL
2002
Manufacture of the first 5m Diameter Length
expandable reamer
5 ft 330 ft
2005 1.52 m 100 m
Dansey plant inauguration
MAXIMUM

2007 Diameter Length


Manufacture of the first SBM 400
machine in Peru
7 ft 800 ft

2010
2.1 m 250 m

Manufacture of the first SBM 450 Drill Pipe: Ø10” x 3’ / Ø 254mm x 0.91m
Dip Angle Adjustment: 45° - 90
machine in Peru

2013
Manufacture of the first SBM 400 SR
machine in Peru
SBM
SR
2014 NOMINAL
Manufacture of the first 14 ft
expandable reamer in Peru
Diameter Length
2015 10 ft 1,080 ft
Manufacture of the first SBM 800 3.0 m 330 m
machine in Peru
MAXIMUS
2018
Lurin plant inauguration Diameter Length

2019 1.2 ft 1,480 ft


Manufacture of the first SBM 700 SR 3.6 m 450 m
machine in Peru
Drill Pipe: Ø10” x 5’ / Ø254mm x 1.5m

2020
Drill Pipe: Ø11 1/4” x 5’ / Ø 286mm x 1.5m
Dip Angle Adjustment: 45° - 90°
Build of the technologically enhanced
SBM 400 SR machine Capacities are calcualted considering 120 Mpa (17,400 psi) of rock strength. Larger capacities are possible in certain rock conditions.
Features and specifications are subject to change without notice.
STATIONARY

SBM SBM
DIAMETER
XP
DIAMETER
4 ft 5 ft
1.2 m 1.5 m 12 ft 23.6 ft
3.6 m 7.2 m
800 ft 290 ft
Nominal

LENGTH
243 m 90 m 3,478 ft 689 ft
Nominal

LENGTH
1,060 m 210 m
1,100 ft 600 ft
Maximus
335 m 182 m 4,986 ft 1,378 ft
Maximus
1,520 m 420 m
Drill Pipe: Ø8” x 4’ / Ø203mm x 1.2m
Dip Angle Adjustment: 45° - 90° Drill Pipe: 11 1/4” x 5´/ Ø286 mm x 1.5 m (3 m diameter)
Drill Pipe: 12 7/8” x 5´/ Ø327 mm x 1.5 m (6 m diameter)
Dip Angle Adjustment: 45° - 90°

SBM
BOX HOLE
DIAMETER
5 ft 7 ft
1.5 m 2.1 m
1,080 ft 750 ft SBM
Nominal
21
LENGTH

330 m 230 m

1,470 ft 1,130 ft
Maximus
450 m 345 m DIAMETER

Drill Pipe: Ø10” x 5’ / Ø 254mm x 1.5m


Dip Angle Adjustment: 45° - 90° Diameter Length

2.5 ft 131 ft
0.75 m 40 m
SBM MAXIMUS

Diameter Length
DIAMETER
10 ft 12 ft 6.9 ft 200 ft
3.0 m 3.7 m 2.1 m 60 m
1,080 ft 820 ft
Nominal Drill Pipe: Ø10” x 3´/ Ø254 mm x 0.91 m
LENGTH

330 m 250 m Lateral Dip Angle Adjustment: 0° - 120°

1,710 ft 1,480 ft
Maximus
520 m 450 m

Drill Pipe: Ø10” x 5’ / Ø254mm x 1.5m


Drill Pipe: Ø11 1/4” x 5’ / Ø 286mm x 1.5m
Dip Angle Adjustment: 45° - 90°

Capacities are calcualted considering 120 Mpa (17,400 psi) of rock strength. Larger capacities are possible in certain rock conditions. Capacities are calcualted considering 120 Mpa (17,400 psi) of rock strength. Larger capacities are possible in certain rock conditions.
Features and specifications are subject to change without notice. Features and specifications are subject to change without notice.
IN DESIGN

SBM
SRs
ACCESORIES
NOMINAL

Diameter Length
REAMERS
5 ft 330 ft STANDARDS AND EXTENDABLES
1.52 m 100 m
MAXIMUS We provide reamers in all diameters.
Diameter Length
7 ft 800 ft
2.1 m 250 m
Drill Pipe: Ø10” x 3’ / Ø 254mm x 0.91m
Vertical Dip Angle Adjustment: 45° - 90°
Lateral Dip Angle Adjustment: 55° - 125°

SBM CUTTERS
Our innovative design makes our cutters cut the rock
SRs like no other.
NOMINAL

Diameter Length Advantages


10 ft 1,080 ft • Shaft Rotation.
3.0 m 330 m • Easy Maintenance.
MAXIMUS
Features
Diameter Length • 15 inch diameter cutter.
1.2 ft 1,480 ft
• 2 shaft positions effectively providing 33% longer life
3.7 m 450 m
Drill Pipe: Ø10” x 5’ / Ø254mm x 1.5m
expectancy.
Drill Pipe: Ø11 1/4” x 5’ / Ø 286mm x 1.5m • New design of chisel inserts, for better presentation
Vertical Dip Angle Adjustment: 45° - 90°
Lateral Dip Angle Adjustment: 60° - 120° and wear out.
• 4 rows cutter with double nose rows and 5 rows cutter
SBM
DIAMETER
18 ft
5.5 m
26 ft
8m BIT ROLLERS
8,790 ft 4,270 ft Are used in the piloting process to keep
Nominal
LENGTH

2,680 m 1,300 m the pilot hole diameter and extend the life
of the stabilizers.
11,910 ft 5,910 ft
Maximus
3,630 m 1,800 m
Drill Pipe: 12 7/8” (6m diameter)
Drill Pipe: 14 1/2” (8m diameter)
Dip Angle Adjustment: 45° - 90°
Capacities are calcualted considering 120 Mpa (17,400 psi) of rock strength. Larger capacities are possible in certain rock conditions.
Features and specifications are subject to change without notice.
STEMS
and stability.

CRAWLER
STABILIZERS

workplace to another.

installation and removal.


ERECTION SLED
the drill string with a DI-22 thread.
ACCESORIES

raise up the machine for transportation,


mechanism that allows to lay down and
The Erection Sled is a hydraulic
transportation of the machine from one
Also a Crawler is highly recommended
Are used to connect the reaming head to
Used along the whole drilling for accuracy

for its utility in saving time for the

D
PERFORATING PIPE

INDUSTRIAL
DIMENSION DI-22 TOTAL
MANUFAC-
ACROSS CONNEC- LENGTH WEIGHT (REF.)
TURING
WRENCH FLAT TION (REF.)
DIAMETER
in mm in mm in in mm pounds kg

8 203.2 7 168.3 6¾ 53 ½ 1,360 480 220


SPECIFICATIONS

10 254.0 8 203.2 8¼ 65 7/8 1,673 960 440

11 ¼ 285.8 9 228.6 9¼ 66 3/8 1,686 1,230 560

INDUSTRIAL TUMI’S 12 7/8 327.0 10 ½ 266.7 10 ½ 68 1,730 1,410 640


NOMINAL
MANUFAC- DIAMETER
LENGTH
TURING (*)
DIAMETER A B C D E F G H I
in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm
8 203.2 8¼ 209.6 48 1,219.2 3¾ 95.3 6 7/32 156.4 22 558.8 1½ 38.1 2¾ 69.9 8¼ 209.6 5½ 139.7

10 254.0 10 ¼ 260.4 60 1,524.0 4 101.6 7 7/16 188.9 30 762.0 1½ 38.1 2¾ 69.9 8¼ 209.6 5 7/8 149.2

11 ¼ 285.8 11 ½ 292.1 60 1,524.0 4¾ 120.7 7 11/16 195.3 30 762.0 1½ 38.1 3½ 88.9 10 254.0 6 3/8 161.9

12 7/8 327.0 12 7/8 327.0 60 1,524.0 5 7/16 138.1 9 228.6 30 762.0 1 9/16 39.7 3 15/16 100.0 11 279.4 8 203.2

(*) Designed for longer life expectancy.


SPECIFICATIONS

MACHINES
SBM 400SR SBM 700SR SBM 300 SBM 400 SBM 700 SBM 800 XP SBM 2000 SBM 21BX

200 hp 300 hp 150 hp 200 hp 300 hp 400 hp 900 hp 100 hp


TOTAL NSTALLED HORSEPOWER
150 kW 224 kW 112 kW 150 kW 224 kW 300 kW 670 kW 75 kW

384,000 lbf 760,000 lbf 192,000 lbf 384,000 lbf 760,000 lbf 1’540,000 lbf 5’100,000 lbf 134,900 lbf
REAMING THRUST
1,700 kN 3,390 kN 850 kN 1,700 kN 3,390 kN 6,700 kN 22,240 kN 600 kN

60,000 lbf-pie 158,000 lbf-pie 37,000 lbf-pie 60,000 lbf-pie 158,000 lbf-pie 347,000 lbf-pie 775,000 lbf-pie 11,000 lbf-pie
MAX. TORQUE
81 kN-m 214 kN-m 50 kN-m 81 kN-m 214 kN-m 470 kN-m 1,050 kN-m 15 kN-m

DIP ANGLE ADJUSTMENT 45° - 90° 45° - 90° 45° - 90° 45° - 90° 45° - 90° 45° - 90° 60° - 90° 45° - 135° (Lateral)

8 ft 2 in 9 ft 4 in 4 ft 9 in 4 ft 7 in 7 ft 8 ft 7 in 12 ft 9 ft 6 in
MACHINE WIDTH
2,488 mm 2,851 mm 1,447 mm 1,400 mm 2,130 mm 2,650 mm 3,658 mm 2,900 mm

12 ft 6 in 16 ft 5 in 11 ft 3 in 12 ft 10 in 13 ft 4 in 15 ft 10 in 25 ft 4 in
MACHINE HEIGHT EXTENDED
3,810 mm 5,000 mm 3,438 mm 3,910 mm 4,060 mm 4,830 mm 7,740 mm

10 ft 6 in 13 ft 8 pulg. 8 pies 11 pulg. 10 ft 2 in 11 ft 10 in 12 ft 7 in 18 ft 12 ft 1 in


MACHINE RETRACTED HEIGHT
3,192 mm 4,154 mm 2,717 mm 3,099 mm 3,600 mm 3,835 mm 5,500 mm 3,700 mm

12 ft 7 in 17 ft 11 ft 5 in 13 ft 1 in 14 ft 16 ft 2 in 25 ft 4 in
MAX. MACHINE HEIGHT IN ANGLES
3,835 mm 5,193 mm 3,481 mm 4,000 mm 4,267 mm 4,928 mm 7,720 mm

18 ft 4 in 22 ft 7 in 3 ft 5 in 4 ft 3 in 7 ft 8 in 8 ft 8 in 9 ft 3 in 22 ft 7 in
MACHINE DEPTH
5,591mm 6,882 mm 1,050 mm 1,300 mm 2,340 mm 2,640 mm 2,820 mm 6,900 mm

40,700 pounds 70,000 pounds 7,600 pounds 15,400 pounds 30,000 pounds 52,900 pounds 100,000 pounds 57,200 pounds
WEIGHT (*)
18,500 kg 31,800 kg 3,500 kg 7,000 kg 13,650 kg 24,000 kg 45,500 kg 26,000 kg

Ø10 in x 5 ft Ø10 in x 5 ft Ø11 1/4 in x 5 ft Ø11 1/4 in x 5 ft


Ø254 mm x 1.50 m Ø254 mm x 1.50 m Ø286 mm x 1.50 m Ø286 mm x 1.50 m
Ø10 in x 3 ft Ø8 in x 4 ft Ø10 in x 5 ft Ø10 in x 3 ft
DRILL PIPE
Ø254 mm x 0.91 m Ø203 mm x 1.20 m Ø254 mm x 1.50 m Ø254 mm x 0.91 m
Ø11 1/4 in x 5 ft Ø11 1/4 in x 5 ft Ø12 7/8 in x 5 ft Ø12 7/8 in x 5 ft
Ø286 mm x 1.50 m Ø286 mm x 1.50 m Ø327 mm x 1.50 m Ø327 mm x 1.50 m

12 ft 10 in 18 ft 12 ft 14 ft 15 ft 20 ft 2 in 27 ft 14 ft 9 in
WORKPLACE HEIGHT
3,900 mm 5,486 mm 3,658 mm 4,267 mm 4,572 mm 6,140 mm 8,230 mm 4,500 mm

(*) Includes Pipe Positioner weight. / Optional transporters: Crawler or Sled.


For the SBM 400 SR, SBM 700 SR and SBM 21 BX include the weight of the Crawler according to images.
Note: Specifications may change without notice.
SPECIFICATIONS SPECIFICATIONS

REAMERS

DI
AM
ET
ER
CUTTER SADDLE
HEIGHT

TUMI EXTENDABLE REAMERS

ft 8’ 10’ 12’ 14’ 16.5’ 18’ 20’ 26’(3)


DIAMETER
DIMENSIONAL DATA m 2.4 3 3.6 4.3 5.0 5.5 6.0 8.0

TOTAL TUMI CUTTERS


2 4 5 8 10 11 13 7/10
ft 2’ 4’’ (1)
3 ½’ 4’ 4 ½’ 5’ (1)
5’ (2)
6’ 7’ 8’ 10’ 12’ PER WING
DIAMETER TOTAL TUMI CUTTERS
14 18 20 26 30 32 36 55
m 0.7 1 1.2 1.39 1.5 1.45 1.8 2.1 2.4 3 3.6 QTY
11 11
11 12 ¼ 13 ¾ 13 ¾ 13 ¾
Ø TUMI STEM (IN) 12 ¼ 12 ¼ 15
CUTTERS QTY 2 4 4 6 6 6 10 12 14 18 20 12 ¼ 13 ¾ 15 15 15
13 ¾ 13 ¾
11 11 ft 7 8½ 8½ 9’ 3’’ 10 10 11’ 8” 15’
9 7/8 11
Ø TUMI STEM (in) 13 ¾ 9 7/8 9 7/8 13 ¾ 11 11 11 12 ¼ 12 ¼ HEIGTH
11 12 ¼
13 ¾ 13 ¾
m 2.1 2.6 2.6 2.83 3.0 3.0 3.6 4.6
ft 6½ 6½ 6½ 6½ 5 6½ 6½ 7 7 8½ 8½
HEIGHT ft in 6’ 11” 7’ 7’’ 9’ 10’ 5’’ 12’ 3” 13’ 3’’ 14’ 8” 24’ 4”
m
A
2.0 2.0 2.0 2.0 1.5 2.0 2.0 2.1 2.1 2.6 2.6
m 2.11 2.31 2.74 3.18 3.7 4.05 4.5 7.4
ft in 28” 28” 3’ 6” 3’ 9” 4’ 3’ 9” 5’ 11” 4’ 11” 5’ 9” 6’ 3” 7’ 4”
ft in 7’ 9’ 4’’ 11’ 6’’ 14’ 16.5’ 18’ 20’ 26’ 3”
A B
m 0.72 0.72 1.15 1.14 1.22 1.15 1.81 1.50 1.75 1.91 2.2 m 2.14 2.85 3.51 4.27 5.0 5.50 6.0 8.0

ft in 28” 39” 3’ 6” 4’ 3” 4’ 4” 4’ 3” 6’ 6’ 6” 7’ 5” 9’ 5” 11’ 5” pounds 21,720 46,300 50,600 53,000 62,000 74,300 76,000 110,000
B WEIGHT (5)

m 0.72 1.00 1.15 1.30 1.32 1.30 1.83 1.98 2.26 2.87 3.5 kg 14.400 21,000 23,000 24,000 28,180 33,800 34,500 50,000

pounds 5,100 6,800 8,000 9,300 5,000 9,260 12,800 15,800 19,400 26,500 42,000 Other TUMI reamer & stem sizes are available on request. Weights only to be used as a guide.
(1) Boxhole reamers.
WEIGHT(4) (2) 57 inches (1.45 m).
kg 2,300 3,100 3,600 4,200 2,270 4,200 5,800 7,200 8,800 12,000 19,100 (3) For transport purposes each of these reamers use at least 4 wings.
(4) Includes cutters, saddles and stem.
(5) Includes one head center (which uses 10 cutters), its 2 corresponding wings, cutters, saddles and stem.
Unidad Inmobiliaria Nº1 con frente
Av. Paul Poblet s/n - Lurin - Lima
LIMA - PERÚ
Tel. (511) 717 8034

Designed and Manufactured in Peru

www.tumirb.com

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