D-SUB SERIES

Rectangular Miniature Connectors

HE 501 / HE 508 / MIL-C 24308
D-Subminiature Series

Presentation

• Souriau D-Sub connectors are used for military/aerospace applications and in industrial field: information systems,
communication systems, industrial electronic...

• D-Sub connectors are designed to ensure the connection fonction in all applications where weight and dimension
are very important.

• They are especially used as Input/Output connectors in interface fonctions. So, they are subjects to mechanical
constraints that are sometimes severes.

• In order to prevent risks (pulling up, accidental unmating...), a large range of accessories is supplied.

Contents

Overview Common Section

• D-Sub Mark III standard ranges ................................... 06 • Panel mounting ................................................................. 26
• Technical characteristics ................................................ 07 • Shell dimensions ............................................................... 27
• Layouts ................................................................................. 08 • Mounting options ............................................................. 28
• PCB drilling dimensions .................................................. 09

Series
• 8630 Series HE501........................................................... 12
• 8630 Series HE508 ......................................................... 14
• SMA MIL-C Series ............................................................ 16
• 8635 Series ....................................................................... 19
• D-Sub hermetic connectors .......................................... 21

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 D-Subminiature Series

Overview
D-Sub Mark III standard ranges .................................................................................................. 06

Technical characteristics ................................................................................................................ 07

Layouts ................................................................................................................................................ 08

PCB drilling dimensions ................................................................................................................. 09

D-Subminiature Series

D-Sub Mark III standard ranges

8630 Series HE 501 8630 Series HE 508

See page 12 See page 14

► Up to 125 °C ► Up to 155 °C
► Crimped contact #20 ► Crimped contact #20

SMA MIL-C Series 8635 Series

See page 16 See page 19

► High Density
► Compliant to MIL-C- 24308 ► Individual glass bead
► Crimped contact #20 ► Straight spills & Crimped contact #22

Hermetic Series
See page 21

► Solder buckets and eyelets

► Straight spills & Crimped contact #20
► Hermeticity level: 10-7 atm.cm3/s
► Individual glass bead

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Technical characteristics
8630 HE501 8630 HE508 SMA MIL 8635 High Density Hermetic
Series
Characteristics Crimp or PCB Solder or PCB
Crimp version Crimp version Crimp version
version vesrsion
Temperature -55°C to +125°C -55°C to +155°C -55°C to +125°C -55°C to +155°C -55°C to +125°C
48h (cadmium) 48h (cadmium) 48h (cadmium)
Salt spray 48h (cadmium) 48h (cadmium)
24h (tin & zinc) 24h (tin & zinc) 24h (tin & zinc)
Damp heat 56 days 56 days 56 days 56 days 56 days
Environmental
Sealing version No Yes No Yes Yes
Under air helium
differential pressure,
Hermeticity - - - -
leakage ≤ 1.04x10-5
Atm.cm3/s
NFC 93425 HE501 HE508 - - -
Standard
MIL C 24308 C - - MIL Compliant to MIL Compliant to MIL

Shell Steel Steel Steel Steel Steel

Material Housing Thermoplastic Thermodur Thermoplastic Thermodur Glass bead

Contact Copper alloy Copper alloy Copper alloy Copper alloy Ferrous alloy
Cadmium
Cadmium Cadmium Cadmium Gold
Shell Tin Tin Cadmium Tin Tin bright
Zinc Zinc Zinc Tin mat
Plating Nickel
Gold
Contact Gold over nickel Gold over nickel Gold over nickel Gold over nickel Tin mat
Nickel
Contact rating
7.5 A 7.5 A 7.5 A 5A 5A
(max)
Test voltage
1000 Vrms 1000 Vrms 1000 Vrms 1000 Vrms 750 Vrms
Max Vrms/50Hz
Nominal voltage
Electrical 300 Vrms 300 Vrms 300 Vrms 300 Vrms N/A
Vrms/50Hz
Insulation
≥ 5000 MΩ ≥ 5000 MΩ ≥ 5000 MΩ ≥ 5000 MΩ ≥ 5000 MΩ
resistance
Contact
≤ 7.3 mΩ ≤ 7.3 mΩ ≤ 7.3 mΩ ≤ 7.3 mΩ ≤ 14 mΩ
resistance
Insertion/
extraction force 5N max/0.3 min 5N max/0.3 min 5N max/0.3 min 5N max/0.3 min N/A
Mechanical per contact (N)
&
Endurance 500 500 500 500 500
Dimentional
Contact Ø 1 mm 1 mm 1 mm 0.76 mm 1 mm

Wire gauge AWG 20 to 28 AWG 20 to 28 AWG 20 to 24 AWG 22 to 28 N/A

Wire
Max Ø over
1.7 mm 1.7 mm 1.7 mm 1.4 mm N/A
insulator
Indents version Available Available N/A Available N/A

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Layouts

Male insulator front view

Contacts are individually numbered on both side of insulator.

Standard connectors: 8630/1 (HE501/HE508), SMA and Hermetic

High density connectors: 8635

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PCB drilling dimensions (mm) for solder version

Standard connectors: 8630/1 (HE501/HE508), SMA and Hermetic

Note: ØA=0.9mm for HE501, HE508 and MIL C.

High density connectors: 8635

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Series
8630 Series HE501......................................................................................................................... 12

8630 Series HE508 ........................................................................................................................ 14

SMA MIL-C Series ............................................................................................................................ 16

8635 Series ....................................................................................................................................... 19

D-Sub hermetic connectors .......................................................................................................... 21

D-Subminiature Series

8630 Series HE501

Connector accomodating
removable machined crimp
contacts for 20/24 or
26/28 AWG wires

In compliance with NFC 93425/HE501

Standard shell plating: Cadmium
Other platings: Tin & Zinc

Ordering information
Basic Series 8630 25 P L
Basic Series (float mounting) 8631 25 P L
Option
None: Standard
L: Clinch nut M3 (8630 only)
O: Clinch nut UNC 4.40 (8630 only)
V: Female screw lock UNC 4.40 (8630 only)
Number of contacts
09, 15, 25, 37, 50
Contact type
P: Pin
S: Socket
Contacts
None: With standard 20/24 AWG contacts
L: Without contacts
Rear type
None: Standard
H: Shielding termination fingers (only for T plating)
Shell plating
None: Cadmium
T: Tin
Z: Zinc
Front type
None: Standard
X: With indents (only for front of male connector)

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8630 Series HE501

Removable crimp contact ordering information

AWG Pin Socket ØA

AWG 26/28 8631-4111 8631-6121 0.6
AWG 20/24 8630-162 8630-165 1.17

Cross reference list for qualified part number HE501 & SOURIAU
Examples:
HE501 F 25 BP = 8631 25 P
HE501 N 37 BS = 8630 37 S

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D-Subminiature Series

8630 Series HE508

Connector accomodating
removable machined
crimp contacts for 20/24
AWG wires

For heavy duty applications

Class -55°C to +125°C
Standard shell plating: Cadmium
Other platings: Tin & Zinc
Special proof version

Ordering information
Basic Series 863 0 25 P 012 L N
Option
0: Standard mounting holes (Ø=3.10)
1: Float mounting
Number of contacts
09, 15, 25, 37, 50
Contact type
P: Pin
S: Socket
Specification
None: Standard
012: Splash proof
015: Dust proof
Contacts
None: With standard 20/24 AWG contacts
L: Without contact
HE508 coding
N: Mandatory for standard version (not for 012 Splash proof version and for 015 Dust proof version)
Rear type
None: Standard
H: Shielding termination fingers (only for T plating)
Shell plating
None: Cadmium
T: Tin
Z: Zinc
Front type
None: Standard
X: With indents (only for front of male connector)

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8630 Series HE508

Cross reference list for qualified part number HE508 & SOURIAU
Example:
HE508 N 25 BP = 8630 25 PN

Special proof versions (available in HE508 Series only)

Examples:
8630 25 P012
012: Splash proof version, grommet + potting = male interface seal conform to IP65.
8630 25 P015
015: Dust proof version, rear grommet only.

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D-Subminiature Series

SMA MIL-C Series

MIL C 24308 C
Connector accomodating
removable machined
crimp contacts for 20/24
AWG wires

Class -55°C to +125°C

Shell plating: Cadmium
Contact #20

Ordering information
Basic Series S B MA 25 P L N
Shell size
E, A, B, C, D
S-MA Series
MA: Mandatory
Option
None: Standard
F: Float mounting
Number of contacts
09, 15, 25, 37, 50
Type
P: Pin
S: Socket
Contact
None: With MIL contacts
L: Without MIL contacts
QPL version
N: Mandatory for classified QPL version

Diameter of insulator cable max: 1.6 mm.

This serie can be ordered directly with MIL part number.

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D-Subminiature Series

SMA MIL-C Series

Crimp contact for AWG 20/24 wire

MIL C 24308 C contact

Tool part number for 8630 Series

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D-Subminiature Series

SMA MIL-C Series

MIL Vs SOURIAU cross reference

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8635 Series

High density connector

SOURIAU 8635 connector for aerospace
and military applications offer high density
(size 22) crimp and straight spill contacts in
standard A, B, C, D, E shells.

The 8635 connector meet the requirements

of MIL C 24308 dust and splash proof
specifications.

Standard shell plating: Cadmium

Other platings: Tin & Zinc

Ordering information
Basic Series 8635 44 P 012 L
Option
None: Standard mounting holes (Ø=3.10)
F: Float mounting
L: Clinch nut M3
O: Clinch nut UMC 4.40
V: Female screw lock UNC 4.40
Number of contacts
15, 26, 44, 62, 78
Contact type
P: Pin
S: Socket
Specification
None: Standard
012: Splash proof
015: Dust proof
017: Straight spills
Contacts
None: With standard 20/24 AWG contacts
L: Without contact
Rear type
None: Standard
H: Shielding termination fingers (only for T plating)
Shell plating
None: Cadmium
T: Tin
Z: Zinc
Front type
None: Standard
X: With indents (only for front of male connector

Diameter of insulator cable max: 1.4 mm.

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D-Subminiature Series

8635 Series

Dimensions
Standard version Straight spill version
(crimp contacts) (spec 017)
10 max.

Ø 0.5

13.2 max.
10 max.
Contact part numbers

Tooling part numbers

Plier Locator Plastic insertion/extraction tool
Contact Contact Part number Part number Part number
size type
Souriau Standard Souriau Standard Standard
Pin 8476-09 M22520/2-09
#22D 8476-01 M22520/2-01 M81969 14-01
Socket 8476-06 M22520/2-06

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D-Subminiature Series

D-Sub hermetic connectors

D-Sub hermetic connector

Hermetic rectangular connectors are
manufactured with glass bead insulator.

They are used in all applications requiring

perfect hermeticity.

Shell housing may be solder or screw

mounted.

3 types of contacts terminations are available:

Solder bucket, Solder eyelet or Straight spill.

They are compliant to MIL C 24308 C.

Dimensions (mm)

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Part numbers & specifications

Without locking stub With locking stub

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D-Sub hermetic connectors

Straight spill version dimensions

Panel cut-out

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 D-Subminiature Series

Common Section
Panel mounting ................................................................................................................................. 26

Shell dimensions .............................................................................................................................. 27

Mounting options ............................................................................................................................. 28

D-Subminiature Series

Panel mounting

It is recommanded that only one pair of connectors should be float mounted.

Rigid mounted connectors require 2 screws Ø3mm.
Float mounting connectors require Ø2mm.

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D-Subminiature Series

Shell dimensions

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Mounting options

8630 and 8635 Series (dimensions in mm.)

F: Float mounting L: Clinch nut M3

O: Clinch nut UNC 4-40

Clinch nut M3 or UNC 4-40

V: Female screw lock UNC 4-40

6.03 Max.

Clinch nut M3 or UNC 4-40

5 on flat

28 © 2012 - SOURIAU
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All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.
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