Calculations - Fly Ash Bricks
Calculations - Fly Ash Bricks
Machinery ₹2,000,000.00
Trucks ₹3,000,000.00
Payload machine ₹1,500,000.00
Total ₹8,000,000.00
Working Capital ₹2,000,000.00
EXHIBIT 3: ROUTINE EXPENSES PER MONTH IN INDIAN RUPEES
Building rent ₹50,000.00
Administrative cost ₹10,000.00
Office supply ₹5,000.00
Electricity (for lighting) ₹10,000.00
Miscellaneous ₹20,000.00
Revenues
Variable cost
Manufacturing cost
Fly ash ₹3,000,000.00 Direct
Gypsum ₹3,000,000.00 Direct
Lime ₹3,600,000.00 Direct
Sand ₹480,000.00 Direct
Labour ₹600,000.00 Direct
Electricity ₹120,000.00 Direct
Contribution Margin
Fixed Cost
Production Manager ₹600,000.00 Direct
Building Modification ₹280,000.00 Indirect
Water supply arrangements ₹20,000.00 Direct
Machinery ₹400,000.00 Direct
Trucks ₹600,000.00 Direct
Payload machine ₹300,000.00 Direct
Workers ₹1,200,000.00 Indirect
Drivers ₹300,000.00 Direct
Watchman ₹180,000.00 Indirect
Building rent ₹600,000.00 Indirect
Office assistant ₹240,000.00 Indirect
Administrative cost ₹120,000.00 Indirect
Office supply ₹60,000.00 Indirect
Electricity (for lighting) ₹120,000.00 Indirect
Miscellaneous ₹240,000.00 Indirect
Interest ₹480,000.00 Indirect
Total Fixed Cost
Operating Income
Income Tax @ 30% 30%
Net Income
Profit Margin
Return on investment
Targeted ROI
Targeted Net Income
Targeted Operating Income
Gypsum ₹250,000.00
Lime ₹300,000.00
Sand ₹40,000.00
Electricity ₹10,000.00
Labour ₹50,000.00
Total ₹900,000.00
EXHIBIT 5: PERSONNEL COSTS PER MONTH IN INDIAN RUPEES
Workers ₹100,000.00
Office assistant ₹20,000.00
Watchman ₹15,000.00
Drivers ₹25,000.00
Sharma's Salary
₹50,000.00
(Production manager)
₹6,000,000.00 CM%
20%
22%
24%
26%
28%
30%
32%
34%
36%
38%
40%
5.00 Runs th
due to
4.50
₹5,740,000.00
12% -
₹1,200,000.00 20% 22% 24%
₹1,714,285.71
BEP (# of Mil Units) (
Annual Demand
2,981,714 ₹20,872,000.00
10.18
5.59340659340659
1000000
Revenues Total Cost
Production (in million Fixed Cost Variable Cost
(₹ (₹
units) (₹ million) (₹ million)
million) million)
1 7 5.74 4.5 10.24
1.2 8.4 5.74 5.4 11.14
1.4 9.8 5.74 6.3 12.04
1.6 11.2 5.74 7.2 12.94
1.8 12.6 5.74 8.1 13.84
2 14 5.74 9 14.74
2.2 15.4 5.74 9.9 15.64
2.4 16.8 5.74 10.8 16.54
2.6 18.2 5.74 11.7 17.44
2.8 19.6 5.74 12.6 18.34
3 21 5.74 13.5 19.24
3.2 22.4 5.74 14.4 20.14
3.4 23.8 5.74 15.3 21.04
₹2.50 3.6 25.2 5.74 16.2 21.94
2,296,000 3.8 26.6 5.74 17.1 22.84
₹16,072,000.00 4 28 5.74 18 23.74
35.71%
23.08
ed Trucking/Logistics)
₹5,100,000.00
₹2.13
₹4,486,000.00
₹614,000.00 ₹260,000.00
₹429,800.00
6.10%
2,111,059
8.31
1,000,000.00
Annual
BEP (# Mil of Units) Capacity (#
BEP (# of Mil Units) (Base Demand (#
(Outsourced Trucking of units in
case) of units in
and Logistics) mil)
mil)
4.10 3.20 2.40 4.00
3.73 2.91 2.40 4.00
3.42 2.67 2.40 4.00
3.15 2.46 2.40 4.00
2.93 2.29 2.40 4.00 2111
2.73 2.14 2.40 4.00 2400
2.56 2.00 2.40 4.00 1.1369019
2.41 1.88 2.40 4.00
2.28 1.78 2.40 4.00
2.16 1.69 2.40 4.00
2.05 1.60 2.40 4.00
-
20% 22% 24% 26% 28% 30% 32% 34% 36% 38% 40%
CM%
BEP (# of Mil Units) (Base case) BEP (# Mil of Units) (Outsourced Trucking and Logistics)
Annual Demand Capacity
Operating
Per Unit
Profit (₹ RoI zero Profit CVP Analysis for Fl
Cost (₹)
million)
10.24 -3.24 -32% 30 0 BEP
9.28 -2.74 -27% 0 Revenues = ₹ 16.07
8.60 -2.24 -22% Cost
0 per Brick # of Bricks = 2.296 m
25
3.5
3
2.5
2
1.5
1
0.5
0
- - - - - -7% -2% 3% 8% 13% 18
32% 27% 22% 17% 12%
RoI
2,111,059
2400000
288,941
CVP Analysis for Fly Ash Brick Plant
BEP 12.00
Revenues = ₹ 16.07 million Revenues
# of Bricks = 2.296 million
10.00
Profit 2.00
1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4
Production in millions
3
2
1
0
-1
-2
-3
-4
- - -7% -2% 3% 8% 13% 18% 23% 28% 33% 38% 43%
7% 12%
RoI
Total ₹5,000,000.00
Working Capital 2,050,000
EXHIBIT 3: ROUTINE EXPENSES PER MONTH IN INDIAN RUPEES
Building rent ₹50,000.00
Administrative cost ₹10,000.00
Office supply ₹5,000.00
Electricity (for lighting) ₹10,000.00
Miscellaneous ₹20,000.00
Revenues
Variable Cost
Manufacturing
Fly ash ₹3,000,000.00
Gypsum ₹3,000,000.00
Lime ₹3,600,000.00
Sand ₹480,000.00
Labour ₹600,000.00
Electricity ₹120,000.00
Non-manufacturing
Contribution Margin
Fixed Cost
Production Manager ₹600,000.00
Building Modification ₹280,000.00
Water supply arrangements ₹20,000.00
Machinery ₹400,000.00
Payload machine ₹300,000.00
Workers ₹1,200,000.00
Watchman ₹180,000.00
Building rent ₹600,000.00
Office assistant ₹240,000.00
Administrative cost ₹120,000.00
Office supply ₹60,000.00
Electricity (for lighting) ₹120,000.00
Miscellaneous ₹240,000.00
Interest ₹126,000.00
Total Fixed Cost
Operating Income
Income Tax @ 30% 30%
Net Income
Profit Margin
ROI
Targeted ROI
Targeted Net Income
Targeted Operating Income
₹16,800,000.00
₹11,700,000.00
₹5,100,000.00 ₹2.13
₹4,486,000.00
₹614,000.00
₹184,200.00 ₹2,022,588.24
12.04%
₹429,800.00
2.56%
6.10%
12%
₹846,000.00
₹1,208,571.43
2,679,798
1000000
Demand (in mil units)
1
1.2
1.4
1.6
1.8
2
2.2
2.4
2.6
2.8
3
3.2
3.4
3.6
3.8
4
BEP (# of Units in
BEP (# of Units in mil) mil) (Outsourced
CM%
(Base case) Trucking and
Logistics)
20% 3.20 3.20
22% 2.91 2.91
24% 2.67 2.67
26% 2.46 2.46
28% 2.29 2.29
30% 2.14 2.14
32% 2.00 2.00
34% 1.88 1.88
36% 1.78 1.78
38% 1.69 1.69
40% 1.60 1.60
Revenues (₹ million) Fixed Cost (₹ million) Variable Cost (₹ million) Total Cost (₹ million)
7 ₹4.49 ₹4.88 9.361
8.4 ₹4.49 ₹5.85 ₹10.34
9.8 ₹4.49 ₹6.82 ₹11.31
11.2 ₹4.49 ₹7.80 ₹12.29
12.6 ₹4.49 ₹8.78 ₹13.26
14 ₹4.49 ₹9.75 ₹14.24
15.4 ₹4.49 ₹10.73 ₹15.21
16.8 ₹4.49 ₹11.70 ₹16.19
18.2 ₹4.49 ₹12.68 ₹17.16
19.6 ₹4.49 ₹13.65 ₹18.14
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
2.40 4.00
Per Unit Cost (₹) Profit (₹ million)
CVP Analysis for Fly Ash B
9.36 -2.361
8.61 -₹1.94 BEP
30
8.08 -₹1.51 Revenues = ₹ 14.78 million
7.68 -₹1.09 # of Bricks = 2.11 million
25
6.37 ₹1.89 5
6.28 ₹2.31
6.19 ₹2.74 0
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
6.12 ₹3.16
6.06 ₹3.59 -5
6.00 ₹4.01
Demand in millions
8.00
Total Cost of Production
7.00
4.00
Fixed cost 3.00
2.00
Profit
1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 4 1.00
Demand in millions