PPAP LIST

PART NAME : INNER TUBE

PART NUMBER : TM-741A-2(KTH-225)
DIMENSION : Ø 20.0 × Ø 14.5 × 2.75t

NO.1 Part Submission Warrant

NO.2 Design Record - Drawing
NO.3 Process Flow Diagram
NO.4 Process Control Plan
NO.5 Process FMEA
NO.6 DIM'S Result/ Material Certifications/Test Result
NO.7 Process Capability
NO.8 Gage List/ Plan Layout
NO.9 Qualified Laboratory Documentation

PRE REV APP

S
I
G
N
05/30 05/30

DATE : 30 May. 2019

BUSUNG STEEL CO.,LTD

 SI
Part Submission Warrant
Part Name INNER TUBE Cust. Part Number TM-741A-2(KTH-225)
Safety and/or
Government Regulation YES NO Engineering Drawing Change Level 01 Dated 19 Feb. 2019
Additional Engineering Changes Dated
Shown on Drawing No. TM-741A-2(KTH-225) Purchase Order No. Weight 6.668kg
Checking Aid No. Dated

SUPPLIER MANUFACTURING INFORMATION SUBMISSION INFORMATION

Dimensional Material/Functional Appearance
Organization Name & Supplier/Vendaer Code Customer Name / Division
BUSUNG STEEL CO.,LTD KOIDE (Thailand) Co., Ltd
Street Address Buyer / Buyer Code
877, Sihwahosu-ro, Danwon-gu, Ansan-si
Gyeonggi-do, Korea Application
City State Zip

Note : Does this part contain any restricted or reportable substances. Yes No N/A
Are polymeric parts identified with appropriate ISO marking codes? Yes No N/A
REASON FOR SUBMISSION (Check at least one)
Initial Submission Change to Optional Construction or Material
Engineering Change(s) Sub-Supplier or Material Source Change
Tooling : Transfer, Replacement, Refurbishment, or additional Change in Part Processing
Correction of Discrepancy Parts Produced at Additional Location
Tooling Inactive > than 1 year Other - please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.
Level 2 - Warrant with product samples and limited supporting data submitted to customer.
Level 3 - Warrant with product samples and complete supporting data submitted to customer.
Level 4 - Warrant and other requirements as defined by customer.
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.

SUBMISSION RESULTS
The results for dimensional measurements material and functional tests appearance criteria statistical process package
These results meet all design record requirements : YES NO (If "NO" - Explanation Required)
Mold / Cavity / Production Process : 1 / 1EA / 1CYCLE
DECLARATION
I hereby affirm that the samples represented by this warrant are representive of our parts, have been made to the applicable
Production Part Approval Manual 3rd Edition Requirements. I further warrant these samples were produced at the
production rate of 400pcs / 8 hours. I have noted any deviations from this declaration below.

EXPLANATION / COMMENTS :

Print Name Doyil, KIM Title QC MANAGER Phone No. 82-31-434-6162 FAX No. 82-31-434-6170
Supplier Authorized Signature Date 30 May. 2019

FOR CUSTOMER USE ONLY (IF APPLICABLE)

PPAP Warrant Disposition : Approved Rejected Other
Customer Signature Date
Print Name Customer Tracking Number (optional)
5
 Model 645B Enactment 14 Mar. 2019 PRE REV APP PAGE

Part No. TM-741A-2(KTH-225)

PROCESS FLOW DIAGRAM Revision 1/3
Part Name INNER TUBE

Process No 10 20 30 40,70 50,80

Process Name Incoming Degreasing Heat Treatment Surface Treatment End Forming

Sketch

Annealing

IN PUT OUT

Cycle Time

Worker 1 MAN 1 MAN 1 MAN

Machine End Forming Machine

Jig & fixture

Division Incoming Inspection Process Inspection Voluntarily Voluntarily

Inspection Method Sampling Inspection n=5 first product Inspection first product Inspection
Temperature,
Gage Name Micrometer Temperature, Concentration, Reagent Vernier Calipers
Concentration
1. Temperature, Concentration, Time
Check Point 1. Dim's, Mill Sheet 1. O.D Dim's
2. Apperance

Revision cause

QP-750-01 Rev.0 BUSUNG STEEL CO.,LTD A4 (297×210mm)

 Model 645B PAGE

Part No. TM-741A-2(KTH-225)

PROCESS FLOW DIAGRAM 2/3
Part Name INNER TUBE

Process No 50,90 100 110 120

Process Name Cold Drawing Straightening Cutting Process Inspection

DIES

초경

PLUG
REFERENCE - INSPECTION
Sketch
STANDARD
제품

Cycle Time

Worker 1 MAN 1 MAN 1 MAN 1 MAN

Machine Draw bench Straghtening M/C Metal sawing M/C

Jig & fixture Dies, Plug 3Set

Division Incoming Inspection Incoming Inspection Incoming Inspection Proces Inspection

Inspection Method first, middle, last Inspection first, middle, last Inspection first, middle, last Inspection Sampling n=2

Gage Name Micrometer, Cylinder gauge Micrometer, Cylinder gauge Micrometer, Cylinder gauge

1. T.S 2. Y.P 3. E.L

Check Point 1. Dim's 2. Apperance 1. I.D, O.D Dim's 2. Straightness 1. Length 2. Apperance
4. Hardness

Revision cause

QP-750-01 Rev.0 BUSUNG STEEL CO.,LTD A4 (297×210mm)

 Model 645B PAGE

Part No. TM-741A-2(KTH-225)

PROCESS FLOW DIAGRAM 3/3
Part Name INNER TUBE

Process No 130 140 150

Process Name NDT Final Inspection Packing & Shipping

Sketch

Cycle Time

Worker 1 MAN 1 MAN 2 MAN

Machine Eddy Current

Jig & fixture Coil

Division

Inspection Method 100% Sampling n=5

Gage Name Drill Hole Master M/M, C/G

Quantity
Check Point Surface defect & Crack DIM'S & Apperance
& Labeling

Revision cause

QP-750-01 Rev.0 BUSUNG STEEL CO.,LTD A4 (297×210mm)

 Prototype Pre-Launch Production CONTROL PLAN Control Plan No:
Part Number/Latest Change Level Key Contact/Phone Date (Orig.) Date (Rev.)
TM-741A-2(KTH-225) Sangsug, Seo / 82-31-434-6162 2019. FEB . 26 14-Mar-19
Customer Part Number Core Team Customer Engineering Approval/Date
TM-741A-2(KTH-225) Quality Eng(Do Yil,Kim) / Manufacturing(Jung il,Kim) / Sales(Sang Sug,Seo)
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date
INNER TUBE BuSung Steel/C.K LEE/ 2019. 05
Supplier/Plant Supplier Code Other Approval/Date STKM15C Other Approval/Date
BuSung Steel/ Korea Ø20.0 × Ø14.5 × 2.75t
Characteristics
Process Name/ Machine,
Op-Seq Operation Device, Jig, Control Reaction
Prod. Q.C
No. Description Tool for Mfg. Size Freq. Method Plan
INCOMING
1 External No Tool Mark & Seam Visual Check ALL lot ● INSPECTION
Returning

INCOMING
2 OD Size Ф27.2 ±0.15 v/c n=2 lot ● INSPECTION
Returning

Incoming INCOMING
10
(MS PIPE)
3 Thickness 4.6±8% measure n=2 lot ● INSPECTION
Returning

INCOMING
4 quantity order Visual Check ALL lot ● INSPECTION
Returning

5 material STKM15A chemistry 1회 lot ● Mill sheet Returning

Reworking
1 Alklinity 25~35P Wet analysis 1EA lot ● Check Sheet
or Scrapping
20 Degreasing Cleaner
Reworking
2 Temperature 75~90 ℃ thermometer 1EA lot ● Check Sheet
or Scrapping
Reworking
1 Temp(#4 Zone) 720± 15℃ Controller often lot ● graph Chart
or Scrapping
Reworking
heat treat.
2 Temp(#5 Zone) 720± 15℃ Controller often lot ● graph Chart
or Scrapping
30 CCF
(Annealing) Reworking
3 Temp(#6 Zone) 720± 15℃ Controller often lot ● graph Chart
or Scrapping
Reworking
4 Time 15Min ± 2(600RPM) RPM often lot ● Check Sheet
or Scrapping
Supplement
1 Consistency 10 ~ 20P Wet analysis twice Day ● Check Sheet
or Replacement
Supplement
2 Ferrous 120g Max. Wet analysis twice Day ● Check Sheet
or Replacement
Acidic Treatment Acidic Bath
Supplement
3 Temperature 60~80℃ thermometer twice Day ● Check Sheet
or Replacement
40
Supplement
3 Time 12.5Min ± 2.5 2017-07-10 ALL lot ● Check Sheet
or Replacement
Supplement
1 Total Acid 25~ 35P Wet analysis twice Day ● Check Sheet
or Replacement
Picking & Coating Picking Bath
Supplement
2 Free Acid 4 ~ 6P Wet analysis twice Day ● Check Sheet
or Replacement

BS-Q-11 Page: 7 of 21 TM-606A-1

 Prototype Pre-Launch Production CONTROL PLAN Control Plan No:
Part Number/Latest Change Level Key Contact/Phone Date (Orig.) Date (Rev.)
TM-741A-2(KTH-225) Sangsug, Seo / 82-31-434-6162 2019. FEB . 26 14-Mar-19
Customer Part Number Core Team Customer Engineering Approval/Date
TM-741A-2(KTH-225) Quality Eng(Do Yil,Kim) / Manufacturing(Jung il,Kim) / Sales(Sang Sug,Seo)
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date
INNER TUBE BuSung Steel/C.K LEE/ 2019. 05
Supplier/Plant Supplier Code Other Approval/Date STKM15C Other Approval/Date
BuSung Steel/ Korea Ø20.0 × Ø14.5 × 2.75t
Characteristics
Process Name/ Machine,
Op-Seq Operation Device, Jig, Control Reaction
Prod. Q.C
No. Description Tool for Mfg. Size Freq. Method Plan
Supplement
3 Acid 2018-07-10 Wet analysis twice Day ● Check Sheet
or Replacement
Supplement
Picking & Coating Picking Bath 4 Temperature 65~85℃ thermometer twice Day ● Check Sheet
or Replacement
Supplement
5 Time 7.5Min ± 2.5 Timer ALL lot ● Check Sheet
or Replacement
Supplement
1 Consistency 8 ~ 9P Wet analysis twice Day ● Check Sheet
or Replacement
Neutralization Supplement
Neutralization
Bath
2 Temperature 45~55℃ thermometer twice Day ● Check Sheet
or Replacement
40
Supplement
3 Time 10Min ± 0.5 Timer ALL lot ● Check Sheet
or Replacement
Supplement
1 Consistency 8±2P Brix twice Day ● Check Sheet
or Replacement
Supplement
Drawing oil Drawing oil Bath 2 Temperature 50~60℃ thermometer twice Day ● Check Sheet
or Replacement
Supplement
3 Time 7.5Min ± 2.5 Timer ALL lot ● Check Sheet
or Replacement

Drying Blower 1 Dry Condition No Oil Visual Check ALL lot ● Check Sheet Reworking

Reworking
1 Swaging Dia. 18mm ± 5 Vernier calipers 1EA lot ● Check Sheet
or Scrapping
50 Swaging Tube Swaging M/C
Reworking
2 Swaging Length 150mm ± 30 Vernier calipers 1EA lot ● Check Sheet
or Scrapping
Reworking
1 OD Size Dies Φ24 24 ± 0.1 Micro meter 2EA Start/Final ● Check Sheet
or Scrapping
60 1st Drawning Drawning M/C
Reworking
2 ID Size Plug Φ16.8 16.8 ± 0.2 Cyliner Gage 2EA Start/Final ● Check Sheet
or Scrapping
Supplement
1 Consistency 10 ~ 20P Wet analysis twice Day ● Check Sheet
or Replacement
Supplement
2 Ferrous 120g Max. Wet analysis twice Day ● Check Sheet
or Replacement
70 Acidic Treatment Acidic Bath
Supplement
3 Temperature 60~80℃ thermometer twice Day ● Check Sheet
or Replacement
Supplement
3 Time 12.5Min ± 2.5 2017-07-10 ALL lot ● Check Sheet
or Replacement

BS-Q-11 Page: 8 of 21 TM-606A-1

 Prototype Pre-Launch Production CONTROL PLAN Control Plan No:
Part Number/Latest Change Level Key Contact/Phone Date (Orig.) Date (Rev.)
TM-741A-2(KTH-225) Sangsug, Seo / 82-31-434-6162 2019. FEB . 26 14-Mar-19
Customer Part Number Core Team Customer Engineering Approval/Date
TM-741A-2(KTH-225) Quality Eng(Do Yil,Kim) / Manufacturing(Jung il,Kim) / Sales(Sang Sug,Seo)
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date
INNER TUBE BuSung Steel/C.K LEE/ 2019. 05
Supplier/Plant Supplier Code Other Approval/Date STKM15C Other Approval/Date
BuSung Steel/ Korea Ø20.0 × Ø14.5 × 2.75t
Characteristics
Process Name/ Machine,
Op-Seq Operation Device, Jig, Control Reaction
Prod. Q.C
No. Description Tool for Mfg. Size Freq. Method Plan
Supplement
1 Total Acid 25~ 35P Wet analysis twice Day ● Check Sheet
or Replacement
Picking & Coating Picking Bath
Supplement
2 Free Acid 4 ~ 6P Wet analysis twice Day ● Check Sheet
or Replacement
Supplement
3 Acid 2018-07-10 Wet analysis twice Day ● Check Sheet
or Replacement
Supplement
Picking & Coating Picking Bath 4 Temperature 65~85℃ thermometer twice Day ● Check Sheet
or Replacement
Supplement
5 Time 7.5Min ± 2.5 Timer ALL lot ● Check Sheet
or Replacement
Supplement
1 Consistency 8 ~ 9P Wet analysis twice Day ● Check Sheet
or Replacement
70 Neutralization Supplement
Neutralization
Bath
2 Temperature 45~55℃ thermometer twice Day ● Check Sheet
or Replacement
Supplement
3 Time 10Min ± 0.5 Timer ALL lot ● Check Sheet
or Replacement
Supplement
1 Consistency 8±2P Brix twice Day ● Check Sheet
or Replacement
Supplement
Drawing oil Drawing oil Bath 2 Temperature 50~60℃ thermometer twice Day ● Check Sheet
or Replacement
Supplement
3 Time 7.5Min ± 2.5 Timer ALL lot ● Check Sheet
or Replacement

Drying Blower 1 Dry Condition No Oil Visual Check ALL lot ● Check Sheet Reworking

Reworking
1 Swaging Dia. 18mm ± 5 Vernier calipers 1EA lot ● Check Sheet
or Scrapping
80 Swaging Tube Swaging M/C
Reworking
2 Swaging Length 150mm ± 30 Vernier calipers 1EA lot ● Check Sheet
or Scrapping
Reworking
1 OD Size Dies Φ20.1 20 +0.2 Micro meter 2EA Start/Final ● Check Sheet
or Scrapping
90 2nd Drawning Drawning M/C
Reworking
2 ID Size Plug Φ14.92 14.5 +0.34/+0.5 Cyliner Gage 2EA Start/Final ● Check Sheet
or Scrapping

100 Straightening Straightening M/C 1 Straightness 1mm/M Max. Fixture Gage 1EA lot ● Check Sheet Reworking

BS-Q-11 Page: 9 of 21 TM-606A-1

 Prototype Pre-Launch Production CONTROL PLAN Control Plan No:
Part Number/Latest Change Level Key Contact/Phone Date (Orig.) Date (Rev.)
TM-741A-2(KTH-225) Sangsug, Seo / 82-31-434-6162 2019. FEB . 26 14-Mar-19
Customer Part Number Core Team Customer Engineering Approval/Date
TM-741A-2(KTH-225) Quality Eng(Do Yil,Kim) / Manufacturing(Jung il,Kim) / Sales(Sang Sug,Seo)
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date
INNER TUBE BuSung Steel/C.K LEE/ 2019. 05
Supplier/Plant Supplier Code Other Approval/Date STKM15C Other Approval/Date
BuSung Steel/ Korea Ø20.0 × Ø14.5 × 2.75t
Characteristics
Process Name/ Machine,
Op-Seq Operation Device, Jig, Control Reaction
Prod. Q.C
No. Description Tool for Mfg. Size Freq. Method Plan
Cutting Swaging Part: 300±50
110
Swaging Part
Cutting M/C 1 no pointing area
Edge Part: 50±20
Set Up ALL 100% ● Check Sheet Reworking

Returning
1 Tension test 580N/㎟↑ U.T.M 2EA lot ● Inspection Report
or Scrapping
Returning
process
2 Yield Point 430N/㎟↑ U.T.M 2EA lot ● Inspection Report
or Scrapping
120 TEST M/C
Inspection Returning
3 SAME AXIL 0.3 Max T/M 2EA lot ● Inspection Report
or Scrapping
Reworking
4 BUCKING 85kN(0.2%↓) U.T.M 2EA lot ● Inspection Report
or Scrapping

Eddy Current 1 Surface defect ASTM E309 Eddy Current ALL 100% ● Check Sheet Scrapping
130 Eddy Current
Inspection
2 Error Set up Drill Hole 0.8±0.1 Master Proof 1th lot ● Check Sheet Scrapping
Returning
1 OD Size 20 +0.2 Micro meter 5EA n=1/lot ● Inspection Report
or Scrapping
Returning
2 ID Size 14.5 +0.34/+0.5 Micro meter 5EA n=1/lot ● Inspection Report
or Scrapping
140 Final Inspection
Returning
3 Length 5700mm +50 Vernier calipers 1EA n=1/lot ● Check Sheet
or Scrapping
No Burr & Chip,DIRT Returning
4 Apperance
No Sharp Edges No Rust
Visual Check ALL 100% ● Check Sheet
or Scrapping
Invoice
1 Quantity 800kg/BD Max Visual Check ALL 100% ● & Packing Slip
Reworking
150 Packing
Invoice
2 Condition Rust Proof Oil Visual Check ALL 100% ● & Packing Slip
Reworking

BS-Q-11 Page: 10 of 21 TM-606A-1

 11 OF 21
P-FMEA (Process Failure Mode and Effects
Supplier : BUSUNG STEEL Co.,Ltd 팀명: 1/1
Process Technical Team Prepared Checked Approved
FMEA NO BS-190314 Rev. Date Contents
Responsibility Manager JJ,J (SIGN&DATE) (SIGN&DATE) (SIGN&DATE)
Vechile Model Date of Completion Origine 14-Mar-19 RELEASED
Date of Mass
Production
2019.03 Quality D.Y Kim Rev1.
Production B.H, GU
Part NO. TM-741A-2(KTH-225) C.F.T Materials J.H,JI Rev2.
Part Name. INNER TUBE

Action Results
Date De
Det R Occ
Potential Recommended of Sev te R
No. Process name ect P
Failure Mode Action Compl Action Taken eri urr ct P
ion N enc
etion ty io N
e
n
Inspection
Out of SPEC Bad Hardness&Tensile Get Bad Raw material -Standard
8 1 MILL-SHEET 5 40 None n/a
Incoming (Material) -Can't good product -under performance (POSP440A
Supplier: /SAE1020)
MS PIPE Inspection
10 Out of SPEC Fail Output Inspection
5 Bad Welding 1 Dimension 5 25 None n/a
(Dimension) -increase of Loss -Standard
- 2ea/Lot

Visual Supplier NDT

Tool Mark Surface Scratche & Crack Inspection MD-PIPE 2019.
8 Bad management tools 2 Inspection 5 80 100% Check 8 1 5 40
(External) -impossible product -Standard (ASTM A513 S8) 01.01
- All Check
Degreasing
Occur Scale,Oil remaining Error Set up Check Sheet
20 Bad Surface
-NO pickling
5
-concentration
1 Work Standard
- 1ea/Lot
4 20 None n/a

Out of SPEC
Heat treatment (Heat Treat- Bad Grain Size, -Error of temperature
Work Standard Check Sheet
30 (Annealing) mentCondition) Bad Microstructure 8 sense system 1
Tracking card - 2EA/Lot
6 48 None n/a
-Can't process work -Error Set up

Surface-Treatment
Bad
Bad drawing Error Set up Work Standard Check Sheet
Phosphate 5 1 5 25 None n/a
-Surface state -concentration Tracking card - twice/Day
coating
40
Bad drawing
Bad Error Set up Work Standard Check Sheet
-Surface Scratche 5 1 5 25 None n/a
Drying -Dry time Tracking card - All/lot
-Occur Rust
Swaging Tube Mold breakdown & Wear
Out of SPEC Check Sheet
50 -Error cutting length 5 Error Set up 1 Work Standard 4 20 None n/a
Pointing length - 1ea/Lot
-Wrong drawing work

BS-Q-0301 BUSUNGSTEEL A4(297X210)

 12 OF 21
P-FMEA (Process Failure Mode and Effects
Supplier : BUSUNG STEEL Co.,Ltd 팀명: 1/1
Process Technical Team Prepared Checked Approved
FMEA NO BS-190314 Rev. Date Contents
Responsibility Manager JJ,J (SIGN&DATE) (SIGN&DATE) (SIGN&DATE)
Vechile Model Date of Completion Origine 14-Mar-19 RELEASED
Date of Mass
Production
2019.03 Quality D.Y Kim Rev1.
Production B.H, GU
Part NO. TM-741A-2(KTH-225) C.F.T Materials J.H,JI Rev2.
Part Name. INNER TUBE

Action Results
Date De
Det R Occ
Potential Recommended of Sev te R
No. Process name ect P
Failure Mode Action Compl Action Taken eri urr ct P
ion N enc
etion ty io N
e
n
1st Drawing
Out of SPEC Mold breakdown&Wear
Bad clamping point Tool control list Check Sheet
(Outer 6 Operater mistake 2 4 48 None n/a
-Over length after swaging Work Standard - 2EA/Lot
diameter) -Error setting
60
Mold breakdown&Wear
Out of SPEC Bad Set up Tool control list Check Sheet
6 -Error setting 2 4 48 None n/a
(Inner Diameter) -Thickness, length Work Standard - 2EA/Lot
-Operater mistake

Surface-Treatment
Bad
Bad drawing Error Set up Work Standard Check Sheet
Phosphate 5 1 5 25 None n/a
-Surface state -concentration Tracking card - twice/Day
coating
70
Bad drawing
Bad Error Set up Work Standard Check Sheet
-Surface Scratche 5 1 5 25 None n/a
Drying -Dry time Tracking card - All/lot
-Occur Rust
Swaging Tube Mold breakdown & Wear
Out of SPEC Check Sheet
80 -Error cutting length 5 Error Set up 1 Work Standard 4 20 None n/a
Pointing length - 1ea/Lot
-Wrong drawing work
2nd Drawing
Out of SPEC Mold breakdown&Wear
Bad clamping point Tool control list Check Sheet
(Outer 6 Operater mistake 2 4 48 None n/a
-Over length after swaging Work Standard - 2EA/Lot
diameter) -Error setting
90
Mold breakdown&Wear
Out of SPEC Bad Set up Tool control list Check Sheet
6 -Error setting 2 4 48 None n/a
(Inner Diameter) -Thickness, length Work Standard - 2EA/Lot
-Operater mistake

BS-Q-0301 BUSUNGSTEEL A4(297X210)

 13 OF 21
P-FMEA (Process Failure Mode and Effects
Supplier : BUSUNG STEEL Co.,Ltd 팀명: 1/1
Process Technical Team Prepared Checked Approved
FMEA NO BS-190314 Rev. Date Contents
Responsibility Manager JJ,J (SIGN&DATE) (SIGN&DATE) (SIGN&DATE)
Vechile Model Date of Completion Origine 14-Mar-19 RELEASED
Date of Mass
Production
2019.03 Quality D.Y Kim Rev1.
Production B.H, GU
Part NO. TM-741A-2(KTH-225) C.F.T Materials J.H,JI Rev2.
Part Name. INNER TUBE

Action Results
Date De
Det R Occ
Potential Recommended of Sev te R
No. Process name ect P
Failure Mode Action Compl Action Taken eri urr ct P
ion N enc
etion ty io N
e
n
Straightting swaging tool wear off
Out of SPEC Check Sheet
100 -trouble in Ass'y with 5 Error Set up 2 Work Standard 4 40 None n/a
(Straightness) - 2EA/Lot
other parts
Cutting Incorporation of
(Swaging part) Not Cutting Check Sheet
110 Swaging part 5 2017-07-10 1 Work Standard 4 20 None n/a
(Swaging part) - 2EA/Lot
-Over Size O.D&ID
Process
Error measure Inspection
Inspection Bad result of No PASS Inspection
7 -Error set up gage 2 Report 3 42 None n/a
(Dimension) (rejected) -Standard
-Wrong data - 5ea/Lot

Inspection
No PASS Judgment error Inspection
120 surface 5 3 Report 3 45 None n/a
(rejected) -Not detected -Visual
- All/Lot
Process
Bad Heat-Treatment
Out of SPEC No PASS Work Standard Inspection
5 -STOP Hearth 2 5 50 None n/a
(Runout) (rejected) -Hearth Control Report
-Loss Heat(expense)
- 2ea/Lot
Eddy Current
Inspection Error Set up Check Sheet Ready Master 2019. NDT
130 Crack occurrence of Crack 9 CL1 1 Master Proof 5 45 9 2 3 54
Bad Billet 100% Check (ASTM E309) 1.1 100% Check

Final Error measure Inspection

Inspection Bad result of No PASS Inspection
7 -Error set up gage 2 Report 3 42 None n/a
(Dimension) (rejected) -Standard
-Wrong data - 5ea/Lot
140
Inspection
No PASS Judgment error Inspection
surface 5 3 Report 3 45 None n/a
(rejected) -Not detected -Visual
- All/Lot
Packing
Wrong of Packing
and Shipping Bad Banding
150 Packing & Delay of supply 5 1 Work Standard Report 5 25 None n/a
Error Packing list
Shipping -ALL/Lot

BS-Q-0301 BUSUNGSTEEL A4(297X210)

 Production Part Approval - Dimensional Results
Page 1 of 1 Pages
SUPPLIER PART NUMBER
BUSUNG STEEL CO.,LTD TM-741A-2(KTH-225)

NAME OF PART NAME

INSPECTION 180320-02 INNER TUBE

TEST Result
NOT
ITEM OK
OK
Sample#1 Sample#2 Sample#3 Sample#4 Sample#5 Sample#6

APPEARANCE No defect GOOD GOOD GOOD GOOD GOOD

+0.2
OUT DIA Ø 20.00 20.11 20.12 20.10 20.11 20.12
0
+0.50
IN DIA Ø 14.50 14.88 14.89 14.89 14.90 14.88
+0.34

THICKNESS 2.75 2.62 2.62 2.61 2.61 2.62

T.S 580(N/㎟) Min 869

Y.S 430(N/㎟) Min 628.5

BUCKING 85kN(0.073mm Max) 0.04 0.03

SAME AXIL 0.3 Max 0.15 0.12

MATERIAL STKM15C REFERENCE - MILL SHEET

◈ BLANK ◈

SIGNATURE TITLE DATE

QC MANAGER 25 Apr. 2019

±0.1 ±0.1 ±
 평가자
단기공정능력평가표 Evaluator
평가일자
BUSUNG STEEL

Process Capability Evaluation 2019.04.25

Date

Part Name INNER TUBE

공 정 명 Drawing Part-No TM-741A-2(KTH-225)
Process Name
검사항목 계측기명 측정단위
OD M/M mm
Evaluation Item Measuring Inst. Unit
규격 규격상한 규격하한 공차유형
20+0.2 20.2 20 A Both
Specification Upp.Tol Low.Tol Tol.Type

측정값 1 2 3 4 5 6 7 8 9 10 Ppk판정기준 ( Standard )

0~ 20.10 20.11 20.10 20.12 20.12 20.11 20.12 20.12 20.11 20.10
2.0≤Ppk Best
10~ 20.11 20.12 20.11 20.10 20.11 20.12 20.10 20.11 20.11 20.11
O.K
20~ 20.10 20.11 20.12 20.11 20.12 20.12 20.12 20.11 20.10 20.11 2.0>Ppk
Acceptable
30~ ≥1.67
40~ 1.67>Ppk Not
50~ ≥1.33 Enough
60~ 1.33>Ppk
Poor N.G
70~ ≥1.0
80~
Ppk<1.0 Bad
90~

Min 20.1000 Max 20.1200 Aver. 20.1110 Dev. 0.0076 추정불량율 0ppm
PPM
Pp 4.39 Ppu 3.91 Ppl 4.88 Ppk 3.91

판정결과 및 비고
Results
개별치 연속그래프 ( Run Chart )
20.2500

20.2000

20.1500

20.1000

20.0500

20.0000

19.9500

19.9000
1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 73 77 81 85 89 93 97

히스토 그램 ( Histogram )
50
40
30
20
10
0
 평가자
단기공정능력평가표 Evaluator
평가일자
BUSUNG STEEL

Process Capability Evaluation 2019.04.25

Date

Part Name INNER TUBE

공 정 명 Drawing Part-No TM-741A-2(KTH-225)
Process Name
검사항목 계측기명 측정단위
ID C/G mm
Evaluation Item Measuring Inst. Unit
규격 14.5(+0.34/+0.5) 규격상한 15 규격하한 14.84 공차유형 Both
A
Specification Upp.Tol Low.Tol Tol.Type

측정값 1 2 3 4 5 6 7 8 9 10 Ppk판정기준 ( Standard )

0~ 14.88 14.89 14.88 14.88 14.89 14.89 14.89 14.88 14.90 14.88
2.0≤Ppk Best
10~ 14.89 14.88 14.88 14.90 14.88 14.89 14.89 14.88 14.88 14.88
O.K
20~ 14.89 14.89 14.89 14.90 14.88 14.88 14.89 14.89 14.89 14.88 2.0>Ppk
Acceptable
30~ ≥1.67
40~ 1.67>Ppk Not
50~ ≥1.33 Enough
60~ 1.33>Ppk
Poor N.G
70~ ≥1.0
80~
Ppk<1.0 Bad
90~

Min 14.8800 Max 14.9000 Aver. 14.8863 Dev. 0.0067 추정불량율 0ppm
PPM
Pp 3.99 Ppu 5.67 Ppl 2.31 Ppk 2.31

판정결과 및 비고
Results
개별치 연속그래프 ( Run Chart )
15.0500

15.0000

14.9500

14.9000

14.8500

14.8000

14.7500
1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61 65 69 73 77 81 85 89 93 97

히스토 그램 ( Histogram )
50
40
30
20
10
0
 GAGE LIST

INNER TUBE
No. Point Spec. LIST BS ST TM-741A-2(KTH-225)
1 Diameter O.D Ø 20.0~Ø 20.2 M/M O

2 Diameter I.D Ø 14.84~Ø 15.0 C/G O

O.D Micro Mater(R: 0~25mm) I.D Cylinder Gage(R: 10~18.5mm)

±0.1 ±0.1