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Supercharger

This document provides instructions for removing and installing a compressor. It lists the steps to open the engine hood, remove parts like the air filter housing and intake manifold, then remove bolts and detach connections to remove the compressor. Reinstallation is the reverse of removal.

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36 views2 pages

Supercharger

This document provides instructions for removing and installing a compressor. It lists the steps to open the engine hood, remove parts like the air filter housing and intake manifold, then remove bolts and detach connections to remove the compressor. Reinstallation is the reverse of removal.

Uploaded by

b2gk99hmxz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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AR09.50-P-4705QK Remove compressor, install 2.2.

09
ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342 /442
ENGINE 271.941 in MODEL 211.042 /242
ENGINE 271.946 in MODEL 203.046 /246 /746
ENGINE 271.948 in MODEL 203.040 /240 /740
ENGINE 271.942 in MODEL 209.343, 203.043 /243 /743
ENGINE 271.921 in MODEL 203.730
ENGINE 271.955 in MODEL 209.341 /441
ENGINE 271.956 in MODEL 211.041 /241
ENGINE 271.957 in MODEL 203.741

Shown on model 209

1 Screw
2 Ground cable
3 Clutch
7 Screw
8 Compressor

P09.50-2060-06

Shown on model 209

4 Bolt intake muffler


5 Intake muffler
6 Compressor intake connection piece
7 Screw

P09.50-2061-05

Modification notes
16.5.06 "Disconnect/connect battery ground line" removed

Remove/install
1 Open engine hood Model 203 AR88.40-P-1000P
Model 209 AR88.40-P-1000Q
Model 211 AR88.40-P-1000T
2 Remove air filter housing AR09.10-P-1150Q

© Daimler AG, 4/8/13, G/07/10 / ar09.50-p-4705qk / Remove compressor, install Page 1 of 2


ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342 /442 ENGINE 271.941 in MODEL 211.042 /242 ENGINE 271.946 in MODEL 203.046 /246 /746 ENGINE 271.948 in MODEL 203.040 /240 .
3 Remove intake manifold Model 203.040/ 042/ 046/ 240/ 242/ 246/ AR09.20-P-1310QK
730/ 740/ 741/ 742/ 746
Model 209.341/ 342/ 441/ 442
Model 211.241/ 242
Model 211.041/ 042 without bivalent natural
gas drive
Model 211.041/ 042 with bivalent natural gas AR09.20-P-1310TN
drive, code 924
Model 203.043 /243 /743 AR09.20-P-1310Q
Model 209.343
4 Slacken poly-V-belt for basic drive For this step swing Torx recess
clearance next to tensioning pulley anti-
clockwise:
See Remove/install poly-V belt. AR13.22-P-1202QK
5 Remove upper bolts (1) from compressor (8) *BA09.50-P-1001-01C
6 Slacken ground cable (2) at compressor (8)
Danger! Risk of death caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A
toppling off of the lifting platform. and position four support plates at vehicle lift
support points specified by vehicle
manufacturer.
7 Remove engine compartment paneling Model 203, 209 AR61.20-P-1105P
Model 211 AR61.20-P-1105T
8 Remove screws (4) on intake muffler (5) Intake muffler to supercharger *BA09.50-P-1004-01C
Bolt of intake muffler to oil filter housing *BA09.50-P-1006-01C
9 Pry off intake muffler (5) Detach intake muffler (5) from
compressor intake fitting (6) by hand and lift
upwards and out.
10 Remove bottom bolt (7) of compressor (8) *BA09.50-P-1002-01C
11 Slacken clutch (3) For this step remove compressor (8)
from crankcase, rotate around 180° and
remove clutch (3)
12 Remove compressor (8)
13 Detach intake and pressure connection from When replacing compressor (8) AR09.50-P-8841QK
compressor (8)
14 Detach air recirculation flap from compressor When replacing compressor (8) AR09.50-P-8843QK
(8)
15 Install in the reverse order
16 Read out fault memory and erase Stored faults which may be caused by
assembly work, test work, removed lines or a
simulation, must be processed and erased
in fault memories after completing the work.
Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04A
fault memory

Supercharger

Number Designation Engine


271

BA09.50-P-1001-01C Bolt, supercharger to timing case M8 Nm 20

BA09.50-P-1002-01C Bolt, supercharger to engine support M8 Nm 20

BA09.50-P-1004-01C Intake muffler to supercharger M6 Nm 9

BA09.50-P-1006-01C Bolt, intake muffler to oil filter housing M6 Nm 11

© Daimler AG, 4/8/13, G/07/10 / ar09.50-p-4705qk / Remove compressor, install Page 2 of 2


ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342 /442 ENGINE 271.941 in MODEL 211.042 /242 ENGINE 271.946 in MODEL 203.046 /246 /746 ENGINE 271.948 in MODEL 203.040 /240 .

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