Unit 3 Notes
Unit 3 Notes
Introduction to ISO-9001
It insures manufacturing products according to the standards.
Improve the performance of process
Increase the satisfaction of customers.
Implementation of statutory and regulatory requirements related to products or services.
ISO standards are revised continually by standing technical committees and advisory groups.
Principle 2- Leadership
Leaders establish unity and give direction of the organization.
Role models for implementation of policies and value.
Characteristics of Successful Leaders:
Give attention to external and internal customers
Provide training, and create healthy work environment
Emphasize improvement rather than maintenance.
Emphasize defect prevention.
Encourage collaboration rather than competition.
Continually try to improve communications
Choose suppliers on the basis of quality, not price.
Key Benefits:
Sub ordinates motivated towards organization's goals and objectives
Miss-communication will be minimized.
1. Scope
This clause specifies the requirements for adapting quality management system.
So that organization could provide product that meets customer requirements.
And enhance the customer satisfaction level by effective application of the system
2. Normative Reference
This clause consists the necessary concept & definition for QMS
5. Management Responsibility
This contains following sub-clauses:
Management Commitment: Top (senior) management must be fully committed for the
development & improvement of the QMS.
Customer Focus: Determine, fully understand and document customer requirements & ensuring
compliance with statutory laws.
Quality Policy: Ensure that process is appropriate for the purpose, understood by everyone and
reviewed for continued standard.
Planning: the managements quality objectives and quality policy.
Responsibility: of identifying and planning the activities and resources required to achieve quality
objectives
Management Representative: Appointing person for implementing an improvement through
QMS.
Management Review: Regular review to check, QMS is functioning continually and find areas
of improvement
6. Resource Management
This clause discusses regarding defining and availability of resources.
6.1. Provision of Resources: Provide resources to implement, maintain and improve the QMS.
Also to enhance customer satisfaction
6.2. Human Resources: Ensure employees are adequately competent & trained for assigned roles.
Maintain training records.
6.3. Infrastructure: Determine, provide & maintain infrastructure (which include bldg.,
workspace, equipment and supporting services) as per product requirement
6.4. Work Environment: Determine & manage the work environment (which include factors such
as noise, lighting, temperature, humidity and weather) as per product requirement
7. Product Realization
Organizations’ have to plan & develop the processes needed for:
7.1. Planning of product realization: Determine quality objectives & requirements for product
7.2. Customer-related processes: Determination of requirements related to the product: such
Post-delivery activities, maintenance activities etc.
7.3 Design and development: Update the plan as design and development progresses. Perform
Review, Verification and Validation of design.
7.4 Purchasing: Evaluate and select suppliers based on their ability to meet purchase
requirements.
7.5 Production and service provision: During servicing safeguard the customer property.
Preserve conformity of product during internal testing up to product delivery.
7.6 Control of monitoring and measuring devices: Measuring devices must be calibrated at
specific intervals. And maintain the Calibration records.
Types of Non-Conformity
Major Non-Conformance Minor Non-Conformance:
A deficiency that reduces the A minor deficiency that does not affect the
effectiveness of the QMS. effectiveness of the QMS.
Examples: Examples:
1. An element of ISO 9001 not 1. One or a few individuals do not use a
implemented. procedure correctly.
2. Procedures not developed or not 2. Procedure needs minor changes to be
implemented. effective.
3. Failure to take corrective or 3. One or a few records incomplete.
preventive action.
4. Several minor non-conformance.
2. External Customers
An external customer is one who uses company's products or services but is not part of the
organization.
For example: In retail store, an external customer is an individual who enters the store and buys
merchandise.
Significance of External Customer
External customers are essential to the success of any business, as they provide the revenue through
their purchases that the enterprise needs to survive.
Satisfied external customers often make repeat purchases as well as refer the company to other
people and encourage them to purchase your product.
A customer who suffers through a negative experience with a company, such as being treated
rudely by an employee, can also hinder a business by discouraging others from for purchasing
from your company.
Quality Manual
A Quality Manual is the main, top-level document which is used to establish the ‘quality policies’
and ‘objectives’ of an organization.
Quality manual includes company’s quality policy and goals, detailed description of its quality
control system which further includes staff roles and relationships, procedures, systems and
resources that are required to produce good quality products and services
It is said to be heart of organization's QMS and describes interrelationships between: Process,
quality procedures and work instructions.
It is the official document produced by company which describes the operating of Quality
management system in company
Development of QM
Steps required for development of Quality manual (QM) are:
1. Make list of policies
2. Make list of operating procedures related to adapted policies
3. Draft the policies as per ISO 9001 requirements
4. Collect inputs from all departments
5. Identify the in-adequacies within quality system
6. Determine structure and format of manual
7. Publish first draft of manual
8. Do formal review, approval and finally publish it
CHECK LIST
Check list is a list of items or tasks for comparison, verification and other checking purposes.
A checklist can help to reduce failure by finding the potential limits of human memory and
attention.
It helps to ensure consistency and completeness in carrying out a task
Example: To do list.
Format of Checklist:
Checklists consists of list of items with small checkboxes in front of them. A small tick or
checkmark is drawn in the box after the item has been completed.
QUALITY AUDIT
1. Quality audit is the process of systematic examination of a quality system carried out by an
internal or external quality auditor or an audit team.
2. It is an important part of organization's QMS also key element in the ISO quality system
standard.
3. Quality audits are typically performed at predefined time intervals and ensure that the institution
has clearly defined internal system monitoring procedures linked to effective action.
4. It can help determine if the organization complies with the defined quality system processes
and can involve procedural or results-based assessment criteria.
5. The purpose of a quality audit is to assess or examine a product, the process used to produce a
particular product or line of products or the system sup-porting the product to be produced.
6. A quality audit is different from financial audit such that the financial audit is done to verify the
integrity and accuracy of the accounting methods used within the organization. Whereas quality
audit done to study implementation of QMs within organization.