1/7/2016 10:02:15 AM

Maintenance Procedures Page 1 of 7

District: Europe & Africa Category: 500 - Deck Cranes Craft: Third Party
Division: North Sea
Cost Center: Ocean Guardian

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DIVISION: Europe & Africa DISTRICT: North Sea COST CENTER: Ocean Guardian

ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Deck Cranes 500 Crane 81 Seatrax 7226 General - A12 Day 360 Brake Inspection Third Party
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

All brake actuating cam pins are to be removed and NDT

N/A N/A
inspected.
Perform brake tests. N/A N/A
ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Deck Cranes 500 Crane 81 Seatrax 7226 General - A9 Day 360 Crane Load Test Third Party
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

NOTE:This test is to be made in accordance with Section 4

of the American Petroleum Institute Recommended
Practice for Operation and Maintenance of Offshore N/A N/A
Cranes, API RD 2D, Fifth Edition (June 2003) and USCG
regulations Subchapter IA-Mobile Offshore Drilling
Conduct rated load test as per Diamond offshore Drilling,
N/A N/A
Inc. requirement.
Each Crane is to be load tested to rated load on both
N/A N/A
auxiliary and main hoist. (Do not overload)
ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Deck Cranes 500 Crane 81 Seatrax 7226 General - 5Y8 Day 1800 Heel Pin Inspection Third Party
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

Inspect heel pins and bushings. N/A N/A

NDT heel pins as per API Standards and replace if
N/A N/A
necessary.
Replace bushings if necessary. N/A N/A
ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Hydraulic Drain Flow
Deck Cranes 500 Crane 81 Seatrax 7226 General - 5Y9 Day 1800 Third Party
Check
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

Hydraulic Drain Flow Check N/A N/A

Conduct drain flow check on all hydraulic drive motors and
N/A N/A
document same.

The information (and/or attached documents if any) herein depicted is intended only for the use of the individual or entity to which access has been granted under
agreement, and may contain information that is privileged, confidential and exempt from disclosure under applicable law. If the reader of this document (and/or attached
documents if any) is not the intended recipient, or the employee or agent responsible for delivering, reviewing or analyzing this information, you are hereby notified that any
dissemination, distribution or copying of this communication is strictly prohibited. If you have received this information or document in error, please go to
http://www.welldata.net/Product/Locations/Locations.html for more information and destroy all copies of the documentation (and attachments if any).
 1/7/2016 10:02:15 AM
Maintenance Procedures Page 2 of 7
District: Europe & Africa Category: 500 - Deck Cranes Craft: Third Party
Division: North Sea
Cost Center: Ocean Guardian

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ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Inspect Main Hoist
Deck Cranes 500 Crane 81 Seatrax 7226 General - A5 Day 360 Third Party
Block
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

WARNING:a.Stand outside the bight of wire rope N/A N/A

When working in high places, use safety line and harness. N/A N/A
Inspect Main Hoist Block N/A N/A
Inspect sheaves for alignment. N/A N/A
Inspect block and sheaves for proper clearance. N/A N/A
NOTE:Interference may manifest itself by worn shiny areas
N/A N/A
on housing or sheave.
Inspect block weight plate fasteners/welds. N/A N/A
While operating the line, note the degree of vibration. N/A N/A
NOTE:Wobbly or worn sheaves may be manifested by
N/A N/A
excessive vibration of line.
Check sheave bearing wear and wobble by using a pry bar. N/A N/A
Inspect sheave where contacted by wire rope line for
N/A N/A
corrugations resulting from excessive wear.
Inspect sheave grooves for excessive wear and cracks by
N/A N/A
using a sheave gauge.
NOTE:If a sheave is worn on one side more than the other,
N/A N/A
an excessive fleet angle is present.
Check that hook rotates freely and that latch is in good
N/A N/A
condition and functioning.
Inspect all fasteners for tightness, wear, or damage. N/A N/A
Check that wire rope does not rub on block guards. N/A N/A
Record inspection results and any deficiencies in RigMS. N/A N/A

The information (and/or attached documents if any) herein depicted is intended only for the use of the individual or entity to which access has been granted under
agreement, and may contain information that is privileged, confidential and exempt from disclosure under applicable law. If the reader of this document (and/or attached
documents if any) is not the intended recipient, or the employee or agent responsible for delivering, reviewing or analyzing this information, you are hereby notified that any
dissemination, distribution or copying of this communication is strictly prohibited. If you have received this information or document in error, please go to
http://www.welldata.net/Product/Locations/Locations.html for more information and destroy all copies of the documentation (and attachments if any).
 1/7/2016 10:02:15 AM
Maintenance Procedures Page 3 of 7
District: Europe & Africa Category: 500 - Deck Cranes Craft: Third Party
Division: North Sea
Cost Center: Ocean Guardian

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ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Inspect Upper and
Deck Cranes 500 Crane 81 Seatrax 7226 General - A2 Day 360 Third Party
Lower Swing Bearings
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

Lower boom into its rest and slacken boom suspension

N/A N/A
rope.
Inspect Upper Swing Bearings N/A N/A
Reference "Swing Bearing Replacement Procedure" in the
N/A N/A
asset documents if needed
The upper swing bearing can be inspected in situ,
N/A N/A
dis-assembly is not required.
Measure and record the bearing height. Consult firgure 1 of
the"Swing Bearing System Replacement Procedure" for Free Form N/A
measurement points.
The upper bearing should be replaced when more than
50% of its thickness - as measured vertically at the top king N/A N/A
post opening of the bearing- has worn away.
The thickness of a new S72 series crane bearing is 5/8".
N/A N/A
The maximum wear is 5/16"
Inspect Lower Swing Bearings N/A N/A
Center crane on pedestal by raising boom and using
N/A N/A
centering bolts on gantry.
NOTE:Bearing shoes are about 6" wide and extends above
N/A N/A
and below revolving structure lower plate.
Remove shoulder pins and inspect bearing surfaces for
wear. Renew bearings if 1/4" has worn away from the N/A N/A
middle of the shoe.
Visually inspect the weld area at the pin for cracks and
N/A N/A
corrosion. Repair as necessary.
Measure shoe wear as follows: N/A N/A
Place a straight edge across the 6" area where the shoe
N/A N/A
makes contact with the king post.
Using a feeler gauge, measure the amount of wear caused
N/A N/A
by the shoes rubbing against the king post.
NOTE:Maximum allowable wear is 0.125". If wear reaches
N/A N/A
0.075" contact the maintenance manager.
Record readings in RigMS. N/A N/A
Apply a liberal amount of DODI approved lubricant to the
N/A N/A
shoe surface.
Install shoulder pins and release centering bolts on gantry. N/A N/A
Test operate crane. N/A N/A

The information (and/or attached documents if any) herein depicted is intended only for the use of the individual or entity to which access has been granted under
agreement, and may contain information that is privileged, confidential and exempt from disclosure under applicable law. If the reader of this document (and/or attached
documents if any) is not the intended recipient, or the employee or agent responsible for delivering, reviewing or analyzing this information, you are hereby notified that any
dissemination, distribution or copying of this communication is strictly prohibited. If you have received this information or document in error, please go to
http://www.welldata.net/Product/Locations/Locations.html for more information and destroy all copies of the documentation (and attachments if any).
 1/7/2016 10:02:15 AM
Maintenance Procedures Page 4 of 7
District: Europe & Africa Category: 500 - Deck Cranes Craft: Third Party
Division: North Sea
Cost Center: Ocean Guardian

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ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Inspection and Testing
Deck Cranes 500 Crane 81 Seatrax 7226 General - A3 Day 360 Third Party
of Cranes
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

Inspection and Testing of Cranes N/A N/A

This inspection and test is to be completed by a
Classification Society either ABS,DNV or 3rd Party Crane N/A N/A
Company
The inspection and certification is to be made in
accordance with Section 4 of the American Petroleum
Institute Recommended Practice for Operation and
Maintenance of Offshore Cranes, API RP 2D, Fifth Edition N/A N/A
(June 2003) as required by USCG regulations 46
CFR-Subchapter IA-Mobile Offshore Drilling Units, Part No.
107.259, Crane Inspection and Testing.
Arrange for 3rd Party to perform annual inspection and
N/A N/A
testing
ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Inspection of Deck
Deck Cranes 500 Crane 81 Seatrax 7226 General - A6 Day 360 Third Party
Crane Deadman
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

NOTE:For block deadman place boom in position where

N/A N/A
deadman is accessible and lower hooks to deck.
NOTE:For boom deadman put boom in cradle and take
tension off of boom cable to allow disconnecting of boom N/A N/A
deadman.
Inspection of Deck Crane Deadman N/A N/A
Disconnect deadman from anchor point. N/A N/A
Inspect retaining nut or pin for cracking and wear. N/A N/A
Visually inspect anchor point for cracking, wear, damage
N/A N/A
and distortion.
Inspect socket/wedge for damage and wear. N/A N/A
Inspect wire rope where entering socket for wear and
N/A N/A
broken wires.
Perform dye penetrant inspection of welds and padeye. N/A N/A
Inspect pin hole for wear. IF HOLE IS DISTORTED OR
EGG SHAPED CONTACT MECHANICAL SUPERVISOR N/A N/A
IMMEDIATELY.
Perform inspection on all deadman connections. N/A N/A
Record inspection results and any deficiencies in RigMS. N/A N/A

The information (and/or attached documents if any) herein depicted is intended only for the use of the individual or entity to which access has been granted under
agreement, and may contain information that is privileged, confidential and exempt from disclosure under applicable law. If the reader of this document (and/or attached
documents if any) is not the intended recipient, or the employee or agent responsible for delivering, reviewing or analyzing this information, you are hereby notified that any
dissemination, distribution or copying of this communication is strictly prohibited. If you have received this information or document in error, please go to
http://www.welldata.net/Product/Locations/Locations.html for more information and destroy all copies of the documentation (and attachments if any).
 1/7/2016 10:02:15 AM
Maintenance Procedures Page 5 of 7
District: Europe & Africa Category: 500 - Deck Cranes Craft: Third Party
Division: North Sea
Cost Center: Ocean Guardian

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ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Deck Cranes 500 Crane 81 Seatrax 7226 General - 5Y1 Day 1800 Perform ABS Load Test Third Party
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

NOTE:This test is to be made in accordance with Section 4

of the American Petroleum Institute Recommended
Practice for Operation and Maintenance of Offshore
Cranes, API RD 2D, Fifth Edition (June 2003) and USCG
regulations Subchapter IA-Mobile Offshore Drilling Units,
ABS Certification of Lifting Appliance , Part No. 107.260,
N/A N/A
rated load test for cranes, as required by Part No. 107.259,
Crane inspection and testing. The rated load test for cranes
must be witnessed by (1) a Coast Guard Marine Inspector;
or (2) the American Bureau of Shipping (ABS) or the
International Cargo Gear Bureau, Inc. (ICGB) for cranes
under certification by these organizations.
Perform Rated Load Test N/A N/A
Each crane must meet the following rated load test at both
the maximum and minimum boom angles usually employed N/A N/A
in material transfers over the side of the unit:
Rated Load of Assembled Gear Proof Load N/A N/A
a) Less than or equal to 20 tons: Test crane at 25% in
N/A N/A
excess
b) Greater than 20 tons but less than or equal to 50 tons:
N/A N/A
Test crane at 5 tons in excess
c) Greater than 50 tons: Test crane at 10% in excess N/A N/A
NOTE:This test must be performed (1) when the crane is
installed; (2) each 60 months; and (3) after repairs or N/A N/A
alterations to any structural components of the crane.
ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Deck Cranes 500 Crane 81 Seatrax 7226 General - A11 Day 360 Pump Drive Inspection Third Party
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

The pump drives are to be pulled back from the mount and
the drive shaft and drive plates are to be inspected using N/A N/A
Dye Penetrant. Replace if necessary.

The information (and/or attached documents if any) herein depicted is intended only for the use of the individual or entity to which access has been granted under
agreement, and may contain information that is privileged, confidential and exempt from disclosure under applicable law. If the reader of this document (and/or attached
documents if any) is not the intended recipient, or the employee or agent responsible for delivering, reviewing or analyzing this information, you are hereby notified that any
dissemination, distribution or copying of this communication is strictly prohibited. If you have received this information or document in error, please go to
http://www.welldata.net/Product/Locations/Locations.html for more information and destroy all copies of the documentation (and attachments if any).
 1/7/2016 10:02:15 AM
Maintenance Procedures Page 6 of 7
District: Europe & Africa Category: 500 - Deck Cranes Craft: Third Party
Division: North Sea
Cost Center: Ocean Guardian

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ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Remove and Replace
Deck Cranes 500 Crane 81 Seatrax 7226 General - 5Y2 Day 1800 Boom Section Joint Third Party
Bolts
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

Lower boom into rack or cribbing for bolt replacement. N/A N/A
Remove and Replace Boom Section Joint Bolts and Jib
N/A N/A
Bolts.
NOTE: Bolt replacement should be scheduled and
accomplished during wire rope replacement and recorded N/A N/A
on the Weekly Crane Inspection Report.
Remove bolts one at a time and replace with new bolts in
N/A N/A
accordance with Manufacturer's Specification.
Tighten each new bolt in accordance with the
N/A N/A
Manufacturer's Specifications.
ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Schedule 3rd Party
Crane Inspection
Deck Cranes 500 Crane 81 Seatrax 7226 Inspection - A1 Day 360 Third Party
Company to perform
pre-ABS inspection
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

3rd Party Crane Inspection N/A N/A

NOTE: This pm is to be performed Prior to the Annual ABS
N/A N/A
inspection
Crane Inspection Company is to inspect as per Inspection
N/A N/A
Criteria found in GEMS
Record who carried out the inspection and document any
N/A N/A
deficiencies found in RigMS.
A copy of the Crane Inspection Report should be retained
by the following: OIM, Mechanical Supervisor and the Rig N/A N/A
Manager
A copy of the completed report will be loaded into RigMS N/A N/A
ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Deck Cranes 500 Crane 81 Seatrax 7226 General - 5Y7 Day 1800 Sheave Inspection Third Party
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

Inspect all sheaves and sheave pins. N/A N/A

NDT all sheave pins as per API Standardsand replace if
N/A N/A
necessary.

The information (and/or attached documents if any) herein depicted is intended only for the use of the individual or entity to which access has been granted under
agreement, and may contain information that is privileged, confidential and exempt from disclosure under applicable law. If the reader of this document (and/or attached
documents if any) is not the intended recipient, or the employee or agent responsible for delivering, reviewing or analyzing this information, you are hereby notified that any
dissemination, distribution or copying of this communication is strictly prohibited. If you have received this information or document in error, please go to
http://www.welldata.net/Product/Locations/Locations.html for more information and destroy all copies of the documentation (and attachments if any).
 1/7/2016 10:02:15 AM
Maintenance Procedures Page 7 of 7
District: Europe & Africa Category: 500 - Deck Cranes Craft: Third Party
Division: North Sea
Cost Center: Ocean Guardian

Expand / Collapse All

ARRANGEMEN
CATEGORY CATID SYSTEM SYSID MAKE MODEL SERIAL PREFIX EVENT TYPE UOM FREQUENCY GROUPING CRAFT
T
Slew Pinion Inspection
Deck Cranes 500 Crane 81 Seatrax 7226 General - A4 Day 360 Third Party
and Lubrication
LINE PROCEDURE FEEDBACK DATA TYPE MIN MAX READING

Lower boom into its rest and slacken boom suspension

N/A N/A
rope.
Slew Pinion Inspection and Lubrication N/A N/A
Remove pinion retainer plate on slew pinion. N/A N/A
Carefully remove slew pinion. N/A N/A
Clean off all grease on both gearbox spline and pinion
N/A N/A
spline.
Check for signs of wear on pinion and gearbox splines. N/A N/A
Check for signs of wear or fretting on the slew pinion and
N/A N/A
slew bull gear.
If damage is noted then advise Rig Manager. N/A N/A
Coat the splines with a copper based anti-seize compound. N/A N/A
Reinstall the slew pinion and retainer plate. Ensure that the
N/A N/A
bolts on the retainer plate are correctly torqued.
Record any discrepancies in RigMS. N/A N/A

The information (and/or attached documents if any) herein depicted is intended only for the use of the individual or entity to which access has been granted under
agreement, and may contain information that is privileged, confidential and exempt from disclosure under applicable law. If the reader of this document (and/or attached
documents if any) is not the intended recipient, or the employee or agent responsible for delivering, reviewing or analyzing this information, you are hereby notified that any
dissemination, distribution or copying of this communication is strictly prohibited. If you have received this information or document in error, please go to
http://www.welldata.net/Product/Locations/Locations.html for more information and destroy all copies of the documentation (and attachments if any).