LCD10C/LCB10C

THE USER MANUAL

Wuhan HGLaser Engineering co., LTD

CONTENT

CONTENT.............................................................................................................................................................................. 1

STATEMENT...................................................................................................................................................................... 4

PREFACE................................................................................................................................................................................5

1. SECURITY PRECAUTIONS...................................................................................................................................... 6

1.1 OVERVIEW............................................................................................................................................................ 6

1.2 SECURITY STANDARD............................................................................................................................................6

1.3 LASER PROTECTION LEVEL................................................................................................................................... 6

1.4 SYMBOL AND EXPALNATION.................................................................................................................................7

1.5 1.5 LASER SECURITY............................................................................................................................................ 8

1.5.1 Protection of eye and skin................................................................................................................................... 8

1.5.2 Fire risk................................................................................................................................................................ 8

1.6 ELECTRICAL RISK..................................................................................................................................................8

1.7 SECURITY MANAGEMENT WARNING..................................................................................................................... 9

1.8 COMMON SENSE FOR OPERATOR...........................................................................................................................9

1.9 SAFETY REQUIREMENTS DURING RUNNING.........................................................................................................10

2. SUMMARIZE............................................................................................................................................................ 11

2.1 OVERVIEW.......................................................................................................................................................... 11

2.2 CONFIGURATION................................................................................................................................................. 12

2.3 MAIN TECHNICAL SPECIFICATIONS..................................................................................................................... 12

2.4 2.3 CONFIGURATION INTRODUCTIONS................................................................................................................ 15

Laser source power supply......................................................................................................................................... 17

Focus lens system....................................................................................................................................................... 18
2.4.4 Laser control card.............................................................................................................................................. 21
2.4.5 Electrical Control board..................................................................................................................................... 22
2.4.6 Operator panel.................................................................................................................................................. 23
2.4.7 Interface panel...................................................................................................................................................24
2.4.8 Marking status indicators..................................................................................................................................24

1
3. INSTALLATION AND DEBUGGING.................................................................................................................... 26

3.1 OVERVIEW.......................................................................................................................................................... 26

3.2 DELIVERY INSPECTION........................................................................................................................................26

3.2.1 Precautions of opening box............................................................................................................................... 26

3.2.2 Inspection contents............................................................................................................................................26

3.3 SIZE AND INSTALLATION SPACE..........................................................................................................................26

3.4 INSTALLATION ENVIRONMENT REQUIREMENTS.................................................................................................. 28

3.5 INSTALLATION METHOD AND PRECAUTIONS.......................................................................................................29

3.5.1 Connection schematic diagram......................................................................................................................... 29

3.5.2 Installation precaution...................................................................................................................................... 29
3.5.3 Electrical connection precautions......................................................................................................................30
3.5.4 Connection of auxiliary gas............................................................................................................................... 30

3.6 DEBUGGING METHODS AND INSTRUCTIONS........................................................................................................ 30

3.7 ACCEPTANCE CHECK AFTER INSTALLATION....................................................................................................... 30

4. ACCEPTANCE CHECK AFTER INSTALLATION............................................................................................... 31

4.1 OVERVIEW................................................................................................................................................................ 31

4.2 PREPARATION AND CHECK BEFORE USE................................................................................................................... 31

4.3 SECURITY AND SAFETY PROTECTION, SAFETY SIGNS AND INSTRUCTION BEFORE USE AND DURING USE.................31

4.4 OPERATIONAL GUIDELINES....................................................................................................................................... 33

4.4.1 Process of starting machine.............................................................................................................................. 33

4.4.2 Shutdown process..............................................................................................................................................34
4.4.3 processing and operational procedure...........................................................................................................35

5. MAINTENANCE AND FAULT REMOVAL.......................................................................................................... 37

1.......................................................................................................................................................................................... 37

2.......................................................................................................................................................................................... 37

3.......................................................................................................................................................................................... 37

4.......................................................................................................................................................................................... 37

5.......................................................................................................................................................................................... 37

5.1 OVERVIEW.......................................................................................................................................................37

2
 5.2 DAILY MAINTENANCE......................................................................................................................................... 37

5.2.1 Cleaning optics parts......................................................................................................................................... 37

5.2.2 Electrical check.................................................................................................................................................. 39
5.2.3 Service period CHECK.........................................................................................................................................39

5.3 MAINTENANCE DURING RUNNING.......................................................................................................................39

5.4 MAINTENANCE WHILE LONG-TIME PLACING.......................................................................................................40

5.5 MAINTENANCE ITEMS......................................................................................................................................... 40

5.5.1 Daily maintenance.............................................................................................................................................40

5.5.2 Weekly maintenance......................................................................................................................................... 40
5.5.3 Monthly maintenance....................................................................................................................................... 41
5.5.4 Quarterly maintenance..................................................................................................................................... 41

5.6 GALVANOMETER MAINTENANCE........................................................................................................................ 41

5.7 DISPLAY SCREEN MAINTENANCE................................................................................................................... 42

5.8 COMMON FAULTS AND SOLUTIONS..................................................................................................................... 42

6. APPENDIX.................................................................................................................................................................... 45

6.1 APPENDIX A : GENERAL ASSEMBLY WIRING DIAGRAM............................................................................................ 45

6.2 CONTACT HGLASER..................................................................................................................................................45

3
STATEMENT

Thanks for purchasing HG Laser machine.

Please read this this manual and appendixes before first installing. HG Laser is not responsible for any
losses due to improper use of this product.

HG Laser has the right to modify and improve the software programming and manual contents of this
user manual without previous notice.

HG Laser has the right to modify or recycle this file without previous notice. About the newest file,
please inquiry local retailer or visit: http://www.hglaser.com.

About product’s configuration, please refer to corresponding contract, product packing list or consult
local retailer.

This machine may contain merchandise, technology or software controlled by law or regulation of other
states and religions. Transferring violated law is prohibited.

The engineering designs, drawings and data contained herein are the proprietary work of HG Laser and
may not be reproduced, copied, exhibited or otherwise used without the written authorization of HG
Laser.

This manual content is protected by copyright laws and regulations, without prior written authorization
of the Chinese laborers laser engineering co., LTD., you shall not, in any way to copy, transcribing this
manual, or transmitted in any form, this manual or any translations of this manual into text. This manual
involved in the software interface and hardware configuration using the products you buy actual
situation shall prevail.

If you found in the use process products do not match the actual situation with this manual, or you want
to get the latest information, or you have any questions or ideas, please feel free to contact us or log in:

Sales hotline：027-87180200 87180275 400-888-8866

After-sales service hotline：027-87180232

International business hotline：027-87180225

Chinese laborers laser engineering co., LTD. Web site: http://www.hglaser.com

Sweep code can focus on Chinese laborers laser WeChat:

Mobile station:

20161203

4
PREFACE

Thank you for purchasing laser welding system.

This manual includes operating method, maintenance, repair and fault clearance.
Please read this manual first and operate under instructions.
If you have any comment, question or requirement, please contact our Technical Dept. or after sale
service Dept.

Company Introduction

Huagong Laser Engineering CO.,Ltd(HGLaser) is a high-tech company, which is based on HUST

and founded through the restructuring of the former National Engineering Research Center for
Laser Processing authorized by national planning committee. HGLaser is the main subsidiary
company of Huagong Tech Co., Ltd which is the first domestic listing company which relies
mainly on laser products in china. Depending on the whole predominance of multi-subject crossing
in HUST and Backing on this HUST and university's State Key Laboratory of Laser Technology
there based, HGLaser has always been at the leading edge of the R & D of laser technology and
Adhered to the goals of "representatives of national competitiveness, with international
competitiveness", is committed to the advanced laser technology to transform traditional industries
and provided the country's industrial manufacturing industries with advanced, high-quality,
comprehensive set of laser processing equipment.

"HGLaser" leading product covers complete power series including Laser Cutter Series, Laser
Welder Series, Laser Marker Series, Laser Texturing Equipment, Laser Heat Treatment Series,
Laser Tiny Process Series, Medical Operation Laser Equipment,solid& gas Laser Equipment,
Laser Parts etc. They have been widely adopted in the production of steel metallurgy、colored
metal、automotive、war industry electron、precision machineries、engine manufacture、mould、
IT、integrate circuit、semiconductor parts、telecommunication& measuring、packaging、leather、
plastic& rubber、bijouterie、craft gift、medical treatment equipment and many other lines.

Our company's tenet is based on customer's satisfaction, close to user and extension services, in
order to cover the sale and service network in the whole country and ensure the response in time.

5
1. SECURITY PRECAUTIONS

Attention: Before using this equipment, read the SAFETY PRECAUTIONS carefully to
understand the correct usage of the equipment and observe related safety protection

1.1 OVERVIEW

These precautions are given for safe use of laser, please follow and keep all incidental
informations.

As security of customer is crucial, our product’s target is safe and efficient. Because laser
equipment is electronic equipment, power line, electronic component, laser beam and other
functional parts has potential dangerous, which may cause body injury or asset damage, it is worse
under improper situation. In order to reduce these dangerous and build a safer working
environment, please read the safety precautions carefully, and operate strictly in accordance with
this manual.

1.2 SECURITY STANDARD

Laser processing and operation should follow national standard: GB7247-87 laser products
radiation security, classification, requirement and user manual & GB10320-88 laser equipment
electrical safety.

1.3 LASER PROTECTION LEVEL

According to output power laser products can be divided into CLASS I、 CLASS II、 CLASS
IIIA、CLASS IIIB、CLASS IV。CLASS IV laser radiation will injure body.

This product belongs to

CLASS IV

6
1.4 SYMBOL AND EXPALNATION

Laser beam symbol

Here exist visible or invisible laser beam!
Related personnel should not see or touch here directly, which may cause
body damage and visual impairment.

Warning danger
Here exist potential danger, operate according to corresponding regulations,
otherwise it will cause damage.

Warning electric
High voltages are present inside the equipment cabinet. Operate according to
corresponding regulations, otherwise it will cause damage.

No stocking
Laser may cause burning of skin, clothing, painting and flammable objects.
In certain distance, laser can light volatile substance like solvent, or even
cause exploration. Inflammable is forbidden in laser processing zone.
Sundries in corresponding parts position forbid stocking sundries, which may
cause damage or reduce processing precision.

Wear protection glass

To protect the eyes from being hurt, it’s necessary for operators and
observers to wear protection glasses.

Laser radiation
As laser has radiation danger, it’s necessary to prepare corresponding
protection measures in certain range.

Fiber protection
Don’t blend fiber.

Operation warning
Here exist potential operation damage, operate according to corresponding
regulations, otherwise it will cause damage.

7
Other symbols may be included in this equipment, operate according to corresponding
regulations.

1.5 1.5 LASER SECURITY

Laser is a beam with high light, high power and high energy. Intense laser may burn skin. Both
direct laser beams and reflected laser beams are highly dangerous. If the beam enters the eye, it can
cause permanent damage or even blindness. In order to avoid damage caused by mis-operation,
operator should not stand in laser light path.

1.5.1 PROTECTION OF EYE AND SKIN

CO2 and Fiber laser source are widely used in laser processing, different laser source damage
different to human body. As wavelength of Fiber laser has high transmittance to eye, laser may
damage retina. CO2 laser may burn cornea. According to different laser source, different
precaution measures should be taken while adjusting laser.

1.5.2 FIRE RISK

If the auxiliary gas is oxygen, it is possible to cause fire. Inflammables and explosives are
forbidden to stock in working area, and it’s necessary to equip a fire extinguisher nearby the laser
source.

1.6 ELECTRICAL RISK

In order to avoid potential danger, please follow the regulations as below during usage

 Do not touch any switch with wet hand to avoid electric shock. Lighting symbol on equipment
parts means high voltage electrical appliances or electrical components here. When operator
maintain or approach to this parts, they should be carefully to avoid electrical shock. For
example: protection cover in servo drive, transformer tank, electrical cabinet etc..
 Read carefully the equipment manual and electrical schematic diagram to know every function
and operation method.
 Don’t open electrical cabinet door or change settled parameter without permission. Only
professional personnel can change the parameter. Parameter before change should be recorded,
so that it can recover to original status when necessary.
 General power supply is from kvs to ten kvs for processing laser. Laser high voltage and X-ray
damage caused by valve should be avoided.

8
 Don’t touch electrical components under power-up state, for example: CNC device, servo
device, transformer and fan etc..

1.7 SECURITY MANAGEMENT WARNING

 Appoint safe administrator and confirm his responsibility and train the operator of safety
operation protection;
 Define laser safety management zone, set warning board in exit or entrance of management
zone, e.g.: power of laser equipment, kinds of laser, not allowed to enter, protect eye and name
of safety administrator etc.;
 Operator of laser equipment should have specialized training. Only when they reach certain
level and under the permission of safety administrator could they operate the machine;
 Running or maintenance of laser equipment should be operated by trained personnel;
 Any electrical fault should be maintained by professional electrical engineer or trained
personnel;
 Any optics fault should be maintained by professional electrical engineer or trained personnel;
 Any software fault should be maintained by professional electrical engineer or trained
personnel;
 When the laser equipment is out of use, switch key should be pulled out and the key should be
kept by specialized person to avoid damage caused by mis-operation;
 Dust and laser working gas generated during processing procedure should be let out through
exhaust gas pipe.

1.8 COMMON SENSE FOR OPERATOR

 Operator of laser equipment should have specialized training. Only when they reach certain
level and under the permission of safety administrator could they operate the machine;
 Laser operator or personnel who will approach laser during laser usage should wear protection
glass and protection clothing. Good indoor lighting can guarantee successfully operation;
 Processing room or protection device should be set to protector operator. Processing room
should be equipped with device which can protect laser expanding and protect operator’s safety;
when the processing room’s door, laser should be shut;
 Read this manual carefully before use;
 Use this equipment following strictly this manual;
 Maintain regularly the equipment to exclude problems in front;
 Components of laser source’s laser out-light path are prohibited tearing down without

9
 permission. If the equipment can’t run properly, HG Laser will not bear any responsibility for
tearing down without permission;
 Non-professional personnel shouldn’t tear down equipment; maintenance should be done by
qualified HGLaser’s professional personnel. For safety, please don’t damage label or open the
cover, otherwise any damage of products could not be repaired for free;
 Any question, please contact out after-service personnel.

1.9 SAFETY REQUIREMENTS DURING RUNNING

 Only when all external conditions(like electric power, temperature, auxiliary gas) and
protection devices are normal can user operate this equipment;
 Read carefully this manual, pay attention to the safety issues;
 Wear special laser protection glass before operate the machine
 Don’t expose eye or body in laser beam during operation
 Check usually whether the protection ground, safety interlock switch, scram button and other
safety measures are running normally during usage;
 Cut immediately electric to check and maintain under any abnormal conditions;
 Refer the manual and operate by professional personnel while maintaining.
 specialized laser protection glass could not be replaced by normal welding protection
glass or sun glasses, which is easier to hurt retina.
 Continuous power should be offered, if the power is shut down immediately, it will cause
huge damage to laser;
 There stong electric components in laser power cabinet, teardown is forbidden during
operation.

Use the equipment according to this manual,

otherwise the function will be reduced, the working life will be influenced.

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2. SUMMARIZE

2.1 OVERVIEW

LCD10C/LCB10C PCB laser marking machine is one of Chinese laborers laser automation

products of the company, using imported 10 w CO2 laser, is specially designed for automated

assembly line of an automated PCB laser marking machine. PCB laser marking machine give full

consideration to the dock with the feeding machine and cutting machine, such as communications,

control and CCD to identify design. This product contains a custom part connected to automated

assembly line, the assembly line some products feeding time, realize the automatic recognition,

automatic positioning, automatic marking, automatic detection and into the next station automatic

processing. LCB10C PCB laser marking machine is compared with the traditional laser equipment is

another feature of the device configuration for the laser, the workpiece upside down at the same time

marking, marking the artifacts 1/2, time is of the traditional marking machine with high efficiency and

recommend suite.

LCD10C/LCB10C PCB 10 w CO2 laser marking machine use imported. CO2 laser with high

efficiency, the working medium is not damage, emit 10.6 mu m not visible wavelength laser, laser is a

kind of ideal.

LCD10C/LCB10C PCB PCB marking machine marking machine for industrial automation

application provides an ideal and other automation equipment.

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2.2 CONFIGURATION

NO. The name For note

1 laser Import 10 w CO2 laser

2 The galvanometer Import x107 F = 150/107

3 F - theta lens F=160

Specially developed PcbMark marking software, powerful, simple

4 Marking software and convenient operation, Autocad, Coreldraw, Photoshop software
format compatible.

Dual core 3.3 GHz CPU; 4 gb of memory; 500 g hard disk; 17 inch
5 Industrial PC
LCD monitor.

2.3 MAIN TECHNICAL SPECIFICATIONS

Technical indicators LCD10C LCB10C
Overall wide×long ×high 1650mm(L)×1000mm(W)×1500mm(H)
dimens
ions
laser Import 10 w CO2 laser
The laser 10640nm
wavelength
Laser
The nominal
param
average output 10W
eters
power
Average power ＜3%rms
stability
The Scanning speed F=160mm,≤7000 mm/s
galvan Positioning speed F=160mm,≤10000 mm/s
ometer Repeat accuracy ＜22μrad
param Drift for a long ＜0.5 mrad，Constant temperature 15 ℃ ~ 35 ℃, continuous work 8
eters time hours)
Most effective
The X axis：510mm The Y axis：460mm
XY stroke
modul Module location
The X axis：≤±0.02mm The Y axis：≤±0.02mm
e accuracy
param Repeat positioning
The X axis：≤±0.005mm The Y axis：≤±0.005mm
eters accuracy
The maximum load 84kg

12
 load
Loaded with
The X axis：1000mm/S The Y axis：1000mm/S
maximum speed
Loaded with
maximum The X axis：20m/s² The Y axis：20m/s²
acceleration

Focus lens F=160 mm

Tag range 110 mm ×110 mm

Working distance 182±4.6 mm
(theory reference
value) :
Optical
F - theta lens work away from the laser (laser out the divergence Angle of
output At the bottom of the
light) and the influence of individual differences, lens practical work from
feature focusing lens to
the deviation between the theoretical value. Users can find focus
s mark the distance
according to adjust the lifting mechanism, determine the working
on the surface of the
distance.
inscription

Tag line width 0.1mm（Depending on the material）

A minimum 0.4mm
character height
The biggest
510mm×460mm
processing range
A working range 50mm×50mm
Turn left and right sides of the belt line, in the middle. Can be left to right,
Transportation way
right into the left out
Processing
single Double sided
capacity
Single face: one qr code, a clear, 8 Double: a qr code on each side, a
Capacity/efficiency
The seconds clear, 8 seconds
machin Transmission line
automatic
e width adjustment
param Positioning way Bottom-up clamping On have to press tightly
eters
Processing mode Online/offline

Marking the
≤ ±0.1 mm
location accuracy
Qr code reading
device/read code 99.95%
success rate
Shuttle track width
60 mm < l < 510 mm
adjustable range (l)
The Air cooling
Cooling way
coolin

13
 g
system
Other Dual core 3.3 GHz CPU; 4 gb of memory; 500 g hard disk; 17 inch LCD
Industrial PC
config monitor.
uration Lifting mechanism Manual focusing on a vibrating mirror axis, effective stroke 20 cm
2.5KW/AC220V/50Hz
System power
Voltage fluctuation range of plus or minus 5%, such as out of range,
supply
compound stabilizer device.
grounding Class D [grounding resistance 100 Ω or lower]
The environment 10~35°C
temperature
Runtim Environmental ≤90%
e humidity
enviro 0.98 m/s2} {0.1 G or less, 10 ~ 60 hz.
nment vibration
Transportation: 4.9 m/s2} {0.5 G or less.

dust Less than 0.20 mg/m3

Oil mist Don't allow
lon Don't allow
Compressed gas Provide 0.5 0.7 Mpa compressed air, no water vapor and oil. Prepared
(with no) using pneumatic components.

14
2.4 2.3 CONFIGURATION INTRODUCTIONS

LCD20F PCB laser marking machin is consists of laser source, laser source power
supply,galvo system,CCD device, electric control prats , gas circuit compenent , IPC& software ,
dust collector system, loading/unload device, linear module and main cabinet etc.

6 13
9
2 4

3 11

Laser source Gas circuit

1 Cabinet 5 9 13 CCD
power supply compenentp

2 Coveryor 6 Galvo 10 Operator panel

Linear module （X
3 7 IPC 11 Dust collector
axis+Y axis）
Laser cource 8 Electric board 12 Monitor
4

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Laser

The principle of CO2 laser is the use of CO2 molecular vibration and the transition between rotational
level to produce laser, laser wavelength of 10.6 microns. The discharge tube filled with mixed gas such
as CO2, N2, He. When in discharge tube voltage, began to have a charged particle moving in the gas,
gas resistance began to decrease, when reaching a certain voltage value, the internal resistance
decreases sharply, current increase rapidly, gas is breakdown, discharge, the voltage value is called
the ignition voltage. Creates a laser at this time. Join the N2 is also promoted CO2 molecules are
inspired, is advantageous to the laser. Join He is to prevent CO2 gas temperatures rise, at the same
time can also reduce under the laser energy levels, improve the efficiency of the laser.

Laser and power supply for high precision components, except for the company designated
professional maintenance personnel, other personnel prohibited to disassemble.

Power supply wire

According to the selected configuration is different, different laser model. Laser model will be
subject to specific configuration

16
LASER SOURCE POWER SUPPLY

Switch power supply

No Item Function

1 Input voltage 220VAC+10%

2 Ground ＜4Ω

3 Output voltage 24VDC

17
FOCUS LENS SYSTEM

2.4.3.1 F-Θ LENS

F-θ lens is also called the focus lens. Lens is an important optical components in laser engraving
machine, installed in the bottom outside light path, plays a focusing function for the laser beam to
be on the surface of the workpiece.

Pollution on F - theta lens glasses will be serious influence on the laser output power, so
keep the lens clean, it can improve the efficiency of marking and prolong the service life of
the whole machine.

Lens for high precision optical components, except for the company designated professional
maintenance personnel, the rest of the staff are prohibited to disassemble.

F-θmirror

due to the selected configuration is different, so the laser model is different. Lens model will
be subject to specific configuration

2.4.3.2 GALVANOMETER

Galvanometer is actually made up of servo control board and the oscillating motor and high
precision servo control system, when the input a driving signal, oscillating motor will be in a
certain voltage and Angle of swinging Angle conversion ratio. The whole process adopts closed
loop feedback control, by the position sensor, error amplifier, power amplifier, position
differentiator, current integrator and so on five big control circuit work together.

Servo control board with four layer board design, reduced volume, improve the ability of
anti-interference, and using the latest generation of integrated circuit and various protection circuit,
make the system has strong anti-jamming capability, high reliability, good linearity, high repeat

18
precision, oscillating motor USES the principle of moving magnet, is internationally used, the
torque is big, small size, short response time and high reliability.

Galvanometer for high precision components, except for the company designated
professional maintenance personnel, the rest of the staff to remove is prohibited.

Based on different configuration, galvanometer model is different. The standard depends on

the actual configuration requirement.

2.4.3.3 GALVANOMETER SYSTEM PRINCIPLES

Galvanometer system is to make the laser according to the desired trajectory of actuators, it is
mainly composed of high precision servo motor, motor driver board, mirror, F - theta lens with dc
power supply.

The galvanometer system light path diagram

19
1 Incident beam generated by laser source
② Scan mirror X
③ The galvanometer motor X
④ Scan mirror Y
⑤ The galvanometer motor Y
⑥ F-θ lens
⑦ area to be marked；

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2.4.4 LASER CONTROL CARD

Control card is fixed in the electric control box.Its main function is supplying power to laser by
increasing control signal, implementing signal controls of laser power and switch; Control galvo
head make the laser emit according to scheduled track.

Interface definition：

No Port Description
号
1 CON1 Galvanometer control interface, DB15 socket
2 CON2 DB25 laser control interface;
3 CON3 Darts (Mark on fly) interface for connecting the encoder, DB9 socket;
4 CON4 IO interface for connecting the power and control signals, DB15 socket
5 CON5 Digital input/output connectioing, DB25 socket

21
2.4.5 ELECTRICAL CONTROL BOARD

2.4.5.1 CRICAL CNTROL BOARD 1

Includes motion control card, laser source power supply(2 set) ,which locate at bottom of the
cabinet.As below picture.
motion control card

Laser control card

2.4.5.2 CRICAL CNTROL BOARD 2

Includes PLC and motor driver control parts, which locate at right side of the carbinet. As below
picture.

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2.4.5.3 CRICAL CNTROL BOARD 3

Includes step motor driver(6 Sets),servo driver(4 set),which locate at left side of the carbine. As
below picture.

2.4.6 OPERATOR PANEL

Forbid turn on floodlight when machine is running,otherwise it may will cause the reflective
phenomenon for light colour PCB circuit and lead to difficult to read barcode/QR code.

Operation process：

Release Open change-over Press start

Turn on key switch
emergency button switch button

23
2.4.7 INTERFACE PANEL

The layout features and wiring diagram of interface board is as bellow show.

2.4.8 MARKING STATUS INDICATORS

Marking status indicator is tricolour light and indicats respectively three different state of
marking.

1. Green light is on , means machine is in readiness and can put the circuit for work at any time;

2. Yellow light is on, means machine is marking;

3. Yellow light is flash and buzzer is ringing, means there is no 2D code data and need to add tada
by manual;

4. Red light is on all the time and buzzer is ringing maybe door magnetic switch issue;

tricolour light

24
25
3. INSTALLATION AND DEBUGGING

3.1 OVERVIEW

Installation and debugging should keep to the following principles and be operated under our
company’s professional engineers.

3.2 DELIVERY INSPECTION

3.2.1 PRECAUTIONS OF OPENING BOX

Open the box according to the instruction to avoid machine damage. Don’t use sharp objects to rip
protection film to avoid surface scratch or damage of electrical installation protection wire. Our
company don’t take responsibilities of damage caused by customers.

3.2.2 INSPECTION CONTENTS

 Whether the machine is the right model you purchased

 Check whether machine has any damage during transportation.
 Check whether parts are complete or have damage
 If there are have any damage, parts missing or wrong models etc.. please contact us as soon as
possible.

3.3 SIZE AND INSTALLATION SPACE

Below picture shows machine’s dimension ,it is for reference only. Detailed information is in
accordance with the final product.

26
27
3.4 INSTALLATION ENVIRONMENT REQUIREMENTS
As the equipment is made up of precise optics parts and mechanical parts, only when it is installed
under suitable environment could it run normally.

No. Items Installation conditions Notes

Condensation is
1 Temperature 15-35degree
not allowed
2 Humidity 30-80%
0.98m/s2{0.1G} or less, 10～60Hz。
3 Vibration During transportation：4.9 m/s2{0.5G} or -
less
Intermittent
4 4.9 m/s2{0.5G}，2Hz or less。
vibration(note)
5 Dust Less than 0.20mg/m3

6 Oil mist no t allow

distribution
cabinet offer
7 Power supply Voltage380V，alternation current 50Hz
main power
supply
voltage voltage：within ±5%
fluctuation,
8 frequency：within ±1period
frequency
fluctuation etc.. Waveform distortion：maximum 5%

9 ground connection D [ground resistance 4Ω or lower]

0.4-0.7Mpa，Does not contain water vapor
10 compressed air
and oil
11 dust removal pipe Pipe diamater≥ 50mm

28
3.5 INSTALLATION METHOD AND PRECAUTIONS

Please install this machine under instruction of specialized personnel. According to foundation of
the scene, layout chart and factor wiring diagram to install this machine.

3.5.1 CONNECTION SCHEMATIC DIAGRAM

CCD Laser Source

CCD Power supply for

Controller laser source
Laser Source
Upper mounting Power supply for
plate laser source Control

Power USB control

supply Galvo
of IPC
Upper
Galvo Galvo
mounti IPC power supply
ng plate Power control
380V Power supply Driver power
Under mounting plate supply Driver

3.5.2 INSTALLATION PRECAUTION

 Check whether the connecting wire and power line is complete or damaged;
 Check whether the galvo,focus lens ,laser source,lift table and work table are loose；
 Open main cabinet and check whether laser source’s power supply, terminal strip, plug-in and
electrical module are loose;
 Connect the IPC ,including mouse, keyboard and display;
 Connect the wire from the USB control card to the main cabinet；
 Fixed the foot cup of the machine, ensure the foot wheel hung up and adjust the foot cup to
make sure the work table is horizontal;

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 Connect the power supply of the main cabinet and the IPC.

3.5.3 ELECTRICAL CONNECTION PRECAUTIONS

 Read carefully equipment electrical layout and install wires according to drawing.
 Check whether general power supply air switch and other power supply air switch are sensitive.
 Check whether laser source’s power wire connection is correct, 220V AC power should be
connected on enter of general power supply air switch. Refer to electrical general assemble
drawing for detailed information.

 Check general power supply air switch and other power supply air switch(such as mainframe,
laser source, air compress machine etc) should meet the capacity marked by drawing.

 Diameter of power wire, ground wire and null line shouldn’t less than diameter marked on
electrical general layout drawing.

 Check whether the ground wire of power supply is well connected.

 Check whether all high voltage wire and terminal(especially input and output point of power
transformer) is reliable and firm, whether all spile and plug connection are reliable.

Warning
Ground line of power supply should be grounded.
Otherwise single in cabinet will be disturbed and
might cause danger while electrical leakage.

3.5.4 CONNECTION OF AUXILIARY GAS

Offer auxiliary gas according to 3.4 installation environment requirement.

3.6 DEBUGGING METHODS AND INSTRUCTIONS

Equipment should be debugged by professional personnel. Read the technical materials before
debugging. Correct debugging is the basic to ensure normal running. Any question please contact
us, we will reply you as soon as possible.

3.7 ACCEPTANCE CHECK AFTER INSTALLATION

Acceptance check according to technical agreement signed with user.

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4. ACCEPTANCE CHECK AFTER INSTALLATION

4.1 OVERVIEW

Before using equipment, please master equipment related operation method and understand the
running status of equipment parts correct operation is the effective measures to guarantee the
normal work of the equipment and personal safety.When using the equipment, in strict accordance
with the following preparation and check to check before use.

4.2 PREPARATION AND CHECK BEFORE USE

 check if the external power supply is normal.
 check if equipment electrical wiring is normal, the plugin is strong or not.
 check if the gas path is normal, ensure smooth gas path does not leak, and gas quality normal,
unpolluted, and ensure the gas pressure has been readjusted.

4.3 SECURITY AND SAFETY PROTECTION, SAFETY SIGNS AND

INSTRUCTION BEFORE USE AND DURING USE

Says "notice". if not follow the correct operation, it may lead to personal injury or
damage.

Says when laser beam in on, don’t walk through the beam of laser, otherwise it will
cause burns to human body and even life-threatening.

Says there is a risk of high voltage power supply, don't be close to high voltage,
otherwise it will cause electric shock to human body, and even life threatening.

Notes:

 anyone, at any time shall not for eyes on the direction of the laser (including the red light)
injection.
 When open the mechanical brake light, no one or any object shall be in the range of laser
irradiation.

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 operators should wear protective glasses, during the running of equipment operators are strictly
prohibited to leave.
 equipment in use process, if abnormal, should immediately press the abrupt stop switch.
 in use process, should often focus on work pressure of gas.
 in the operation, abide by rules of safe operation, workers are strictly forbidden to operate the
equipment unless the operators are authorized.
 this equipment configuration laser belong to four class of laser products, the injection beam, the
mirror reflection and diffuse reflection light could cause damage to the human body (especially
the eyes), the presence of personnel protection should be paid attention to, also should prevent
fires.
 waste gas generated in laser processing, especially in PVC and plastic, will have great harm to
the operators, please make sure that the suction device works properly.
 always keep clean and tidy; Abide by the swift rules, and manage tools and accessories, make
sure they shall not be lost; when there’s an error, stop the machine immediately to check, shall
promptly notify the maintenance if cannot be handled.
 to prevent lightning damage, non-professional maintenance personnel are not allowed to check
and repair the equipment electrical control part.

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4.4 OPERATIONAL GUIDELINES

The operator should carefully read this section before operation.

4.4.1 PROCESS OF STARTING MACHINE

1.release the emergency switch

2. Turn on the circuit breaker of the main

3. open the main power switch

4.press the power switch of the PC

5. open the marking software

7. Turn the Manual/auto button to Auto

Operation steps：

Step1：release the urgent stop switch, ensure urgent stop switch in the pop-up.
Step2：according to the final assembly equipment wiring diagram, make the main power’s cable
connected to the related position on the electric cabinet. open general power switch.
Step3：the manual/automatic buttons to be rotated to Automatic mode.
Step4：press the power button on computer (computer power switch on the operation panel).
Step5：open the marking software, return to origin point, load the marking template file, put a
good product set coordinates
Step6：press the start button, start button indicator, the state of marking open the laser power
supply.

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 1. press up the starting button

2.quit the marking software

3.shut down the IPC power.

4. shut down the laser source

power

5. press down the emergency switch

6. turn off the circuit breaker of general power

4.4.2 SHUTDOWN PROCESS

Operation steps：

Step1：Press up the start button and start button light is out.

Step2：Quit the marking software.
Step3：Quit operation system, and wait to shut down the IPC power.
Step4：Contrarotate the power button (computer power switch on the operation panel), and power
light is off
Step5：Press down the emergency switch.
Step6：Switch down the circuit breaker on the left side of the cabinet, turn off the circuit breaker of
main power, the indicator light of the operational panel turns out
Notes：

 in strict accordance with the shutdown process operation. Urgent stop switch for the equipment

used by temporary failures, the button to force the power to shut-down. For Daily equipment

normal operation, shall not be directly press the abrupt stop switch to shutdown operation,

otherwise it will lead to abnormal power equipment, and affect the service life of equipment

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 1. Open marking
software

2.import the template file

3. Place PCB board on worktable

4. producing line transport PCB board

to marking zone automatically

5. Sensor of marking zone sense feeding, position

cylinder jack-up PCB board and marking.

6. After marking,position cylinder descend and place PCB

board on producing line, PCB board transport to blanking
machine.
NO

If continue YES
processing

NO

7.Quit marking software

components, and might lead to failure of saving files and hence lost of files.

 If not for long time non-use of the machine or the machine needs to be disassembled for

transportation, normally shut down for the machine shall not press the emergency button, it is

OK to just close down the general power supply.

4.4.3 PROCESSING AND OPERATIONAL PROCEDURE

Step1：open the marking software.

Step2：in Project Management import the template file, edit the layer and parameters.
Step3：place the PCB board on worktable surface and press the adsorption key, import the edited
project in the work order management.
Step4：producing line transport PCB board to marking zone automatically..

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Step5: Sensor of marking zone sense feeding, position cylinder jack-up PAB board and marking,
two laser device marking at the same time, marking different content.
Step6: After marking,position cylinder descend and place PCB board on producing line, PCB
board transport to blanking machine.
Step7: quit the marking software.

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5. MAINTENANCE AND FAULT REMOVAL

5.1 OVERVIEW

Daily maintenance is necessary to ensure the normal use of equipment LCB10C. As the equipment
is made up of high precise components, daily maintenance should be especially careful and follow
the operation manual. It should be maintained by professional personnel.

Attention: Before electric maintenance should shut down power supply.

Electrification operation is forbidden!

5.2 DAILY MAINTENANCE

 Check carefully the pressure situation of auxiliary gas before start machine. If the pressure is
not enough, check whether pipe has leak;
 Check whether laser button is normal;
 Check whether binocular microscope is clean before processing;
 Check whether the working area is clear before processing;
 Check whether software’s parameter setting changes before processing;
 Check whether there are damages on focus lens after daily processing;
 Clean up waste in time after processing, keep working site clean and tidy; keep each part of the
machine clean, don’t place sundries around the machine.
 Close the machine according to shutdown procedure then close the general power supply after
daily work.

5.2.1 CLEANING OPTICS PARTS

a) Attentions

1) Surface of optics lens (reflection lens, focus lens etc.) should not touch directly by hand,
which might cause mirror scratch easily. Oil stains or dust on lens will influence the usage
of lens, lens should be cleaned in time.
2) Water or cleaner essence is forbidden to clean optics lens. There are a special film on the
surface of lens, which may damaged by water or cleaner essence.

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 3) Lens should not be placed at wet places, which might age the lens surface.
4) Dust, stains or moisture on lens surface absorb easily laser beam to damage lens film,
which might influence the laser beam quality or even generate no laser beam.
5) Once lens is damaged, lens should be sent to supplier to repair in time, don’t use
damaged lens as much as possible, and otherwise it will accelerate damage.
6) Don’t push too much pressure on reflection lens and focus lens during installing or
changing, otherwise it will cause lens deformation and influence beam quality.

b) Method of installing or changing optics lens

1) Attentions before installing optics lens: wear clean clothes, use soap or cleanser essence
to clean hand and wear light and clean white gloves; don’t touch lens with hand; take the
lens from side and don’t touch directly the lens film surface.
2) Don’t blow on lens while installing lens; hold the optical part horizontally by the sides,
place few lens cleaning paper under lens; take carefully the lens to avoid scratch; any
pressure on lens film surface is forbidden.
3) Attention items while changing optics lens: take lens from package carefully to avoid
damage to lens; don’t put any pressure on lens before open package paper; when take
reflection lens and focus lens from package box, operator should wear clean gloves, and
take it from the side of lens; when take away the lens package should avoid dust; blow off
any dirt and dust using an air blower then put lens on lens paper; clean lens holder and
dust or stains on holder; don’t force on lens to avoid deformation, when install lens on
lens stand; after lens installation finishing, use clean air blow to clean dust and stains on
lens.

c) Procedures of cleaning lens

Different lens has different cleaning method. When the lens is plane and lens without lens
stand, use lens paper to clean, such as: clean reflection lens; when the lens is curve or lens
with lens stand, use cotton swab to clean. Cleaning procedures as follow:

1) Procedure of cleaning lens with lens paper: blow off any dirt and dust using an air blower;
put lens paper horizontally on lens surface, place two to three drops of high purity alcohol
or high purity acetone, operator pull slowly the lens paper, repeat the operation few times
until the surface is clean; if the lens surface is dirty, fold the lens paper two to three times

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 and repeat above procedures until the surface is clean. Dry lens paper pulled directly on
lens surface is forbidden.

d) Storage of optics lens

1) Well storage of optics lens can keep lens’s quality.

2) Storage environment temperature:10～30℃, don’t put lens in freeze chamber or similar
environment, otherwise the lens will freeze while taking out, which will cause lens damage;
Storage temperature should not over 30℃, as high temperature will influence film on lens
surface.
3) Save lens in box and put it in environment without vibration, or it might cause lens
deformation and influence lens performance.

5.2.2 ELECTRICAL CHECK

Check stability of daily supply voltage, keep cleanliness of electrical cabinet. Check
completeness and security of each circuit.

5.2.3 SERVICE PERIOD CHECK

 Service the laser machine according to user manual.

 After 24 hours using service it, after 100 hours service it again, after half a year service it
again, service it every half an year or every year(depending on customer’s situation).

5.3 MAINTENANCE DURING RUNNING

Check the equipment before running, stop the machine to check when there is abnormal noise
during running. After equipment running stop the machine according to stop sequence. Then clean
the working table and surrounding of machine, don’t put sundries on working table or operation
table.

a) To check the windpipe daily, change it promptly if it is damaged;

b) To clean air outlet and dust or stains on filter net everyday;
c) To check the lens surface daily and clean optics lens promptly to ensure its serving life.

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d) To check reflector path monthly, as reflector path directly influences processing
effect( operation should be done by professional personnel or qualified training personnel);
e) To check regularly whether it has scratch on external cable and connector of power
distribution lines is lose;
f) After half year’s usage, readjust the equipment to ensure its cutting precision.

5.4 MAINTENANCE WHILE LONG-TIME PLACING

When the equipment place for a long time, each motion part of the equipment should be painted
with butter and covered with anti-embroidered paper. Check regularly other parts to avoid rusty
phenomenon, and deal with the rusty parts by cleaning (if it is possible, cover can be added on the
surface), clean and check regularly the equipment.

5.5 MAINTENANCE ITEMS

5.5.1 DAILY MAINTENANCE

No. Items Contents

1 Galvanometer Clean protection glass of F-θ lens

2 Heat Dissipation Check fan situation

3 Industrial PC Check fans running situation

·No strong mechanical vibration
4 Environment
·No magnetic interference

5.5.2 WEEKLY MAINTENANCE

No. Items Contents

1 Industrial PC Clean Keyboard and mouse

2 Galvanometer Check protection lens is good or not

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 3 Heat Dissipation Clean fan in air duct

4 Gas Route Ensure gas route is good seal, conduit patency

5.5.3 MONTHLY MAINTENANCE

No. Items Contents

1 Laser Source Clean laser source fan and dust in air duct

2 Main Machine Open the equipment, use cleaner to clean

Check and fasten set screw, plug and

3 Industrial PC
connection line

5.5.4 QUARTERLY MAINTENANCE

No. Items Contents

1 Controller Check and fasten set screw and plugs

Check and fasten set screw, plug and

2 Electrical System
connection line

3 Environment Dry and clean

4 Working Table Check flatness of processing working table

5.6 GALVANOMETER MAINTENANCE

1. If Galvanometer works 8 hours/day, it’s required 1 time clean and maintenance at least, every
week check F-θ lens protection glass is good or not.
2. Clean and maintenance method:
2.1 Turn off power of galvanometer.
2.2 Clean dust on F-θ lens protection glass by using special lens paper.
2.3 If there is pollution on F-θ lens protection glass, using special lens paper with suitable
amount of alcohol, put it at the place of pollution to drag pollutants out.
3. If machine not working, put F-θ lens cover on well.
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5.7 DISPLAY SCREEN MAINTENANCE
1. If display works 8 hours/day, it’s required not less than 2 times clean and maintenance.
2. Clean and maintenance method:
2.1 Turn off power of display screen.
2.2 Using a clean soft cloth to clean display screen.

5.8 COMMON FAULTS AND SOLUTIONS

Laser Source Electrical System Fault Sheet

Fault
No. Reasons Solutions
phenomena

No response 1、power source is off; 1、re-turn on power source;

when switch 2、air switch is off; 2、turn-on air switch;
1 on 3、urgency button has been 3、rotate urgency button;
power-supply pressed;
button
1、adjustment of vibration 1、readjust vibration mirror;
mirror has deviation; 2、clean lens;
Cannot reach 2、les has been contaminated; 3、readjust parameter;
expected 3、parameter of software is 4、reset software;
2
marking incorrect;
effect 4、output of software is
abnormal;

1、check key switch is open

Open 1、No power in control;
or not, switch power has
software, 2、USB line loose;
output or not;
indicate 3、Drive of card not installed
3 2、check USB connection
“Can’t find well;
line;
control 4、USB control card is
3、re-install drive of card;
card…” damaged;
4、replace control card;

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 1、if software set regularly; 1、check software setting;
2、if driver cannot be found; 2、re-open installation
3、if red light of control card driver;
is blinking; 3、check if control card is
No laser 4、breakdown within laser lose, and change another
4
output device; one;
4、change another laser
device;

1、software has not been 1、adjust parameter;

adjust or data lost; 2、adjust switch power
2、power-supply of vibration pressure, or change to
Cutting mirror is not enough; another one;
photograph is 3、signal is weak; 3、to ensure if ground
off normal, 4、control card is unusual; connection is ok, and signal
5 line is connected well;
slightly joint, 5、vibration mirror is
variant. unusual; 4、switch control card;
5、switch vibration mirror;

Automatic Transmission Fault Sheet

Fault
No. Reasons Solutions
phenomena

1、Use a multimeter to test the

motor off line, the line is not good,
reconnected motor lines. If line is
good, it’s motor fault, replace the
Guide rail 1、Belt motor no power; motor;
belt does 2、Motor line not 2、Check out the motor connector
1
not turn or connect well; is plugged in tight or not, if not
trembling 3、Belt overload; tight, re-insert;
3、Turn off the motor, remove the
belt, power on to observe whether
the normal running of motor
without load. Repeatedly switch

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 motor to test, when without load
state to run normally, fitted with
belts continue to test, if normal
running can be determined is the
line is bad, if the belt still
trembling and not turn, it is
determined to motor overload, it
needs to loose the belt.

1、Check main power supply of

machine is powered or not, air
protection switch is closed or not,
emergency stop switch button is
released or not, the socket is
energized or not. Make sure the
machine is powered on and switch
state is normal;
Press Start 2、Check whether all protective
1、Machine no power;
button, doors of machine has closed,
2 2、Magnetic switch is not
machine not check whether the magnetic sensor
close;
running switch of door is closed
completely or not. Open the PC’s
PLC program, click on the
"Monitor" button (different PLC
software may be different), start
machine, check the relay of
magnetic switches are closed or
not, if not closed, check door
magnetic sensor switch circuit, or
replace the Magnetic switch .

Manually enter an appropriate

PCB board Marking Station width value to increase the width;
3
jam is too narrow generally 0.1-0.15mm range is
appropriate.

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6. APPENDIX

6.1 APPENDIX A : GENERAL ASSEMBLY WIRING DIAGRAM

Check the general assembly diagram provided in the accessory bag.

6.2 CONTACT HGLASER

Dear users of HGLaser products:

Firstly, we’re greatly honored and grateful that you could choose to purchase our product. From
now on you’ve become one member of our products users group. We’re aimed to provide our
customers with necessary service through versatile ways and channels. If your machine runs amiss
in daily usage, please contact our after-sales service immediately. Within the warranty time, we’ll
arrange our maintenance personnel to carry out service for you, and please supervise our service
personnel to fill in the “service register chart”.

Finally pay attention that : Don’t leave your machine to maintenance by any unqualified or
incompetent entity or individual( especially within the warranty time), in order to avoid any
unnecessary disputes or trouble that might happen.

Wuhan Huagong Laser Engineering Co., Ltd.

HUST Industry District, East Lake Hi-Tech Development Zone, Wuhan, P.R.China
Zip code：430223
International business department：027-87180253

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