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Table of Content

1. Purpose
2. Scope of Work
3. References
4. Definitions/abbreviations
5. Resources
6. Safety
7. Procedure/Methodology

1.0 PURPOSE

The purpose of this Method Statement (MS) is to provide proper and

standard methodology for MEP Work. This is to ensure that all works are
carried out using the approved procedure, which complies with the project
specifications, approved material & Design and project Drawings

2.0 SCOPE OF WORK

This procedure is applicable to to the following scope:

1. Installation of Conduit & Accessories

2. Installation of Wire/Cable
3. Installation MDB, SMDB, DB
4. Installation of Light & Power Wiring
5. Installation of Light Fitting
6. Installation of Wiring Accessories
7. Installation of Earthing System
8. Installation of rainwater drainage.
9. Installation of AC unit (indoor)
10. Installation of Ac unit (Outdoor)
11. Installation of Copper pipe
12. Pressure test of copper pipe
13. Vacuuming process
14. Wiring for Ac unit

3.0 REFERENCES
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 Project Specification
 Approved Shop Drawings
 Material Approvals
 HSE Plan
 ADM OSHAD SF Code of Safety Practice
 Other Legal Laws and Regulations as applicable
 AD Ports HSE Requirements
 UAE Civil Defense Fire Life Safety Requirements
 EAD Legislation
 AD Ports (ADM-HSE-011-Operational Control Procedures).
 AD Ports (ADM-HSE-0004 HSE and Business Continuity (BC) Legal
and other Requirements.
 AD Ports (ADM-HSE-000. IHSEMS, 5.1 - Obligation to
Department of Transport).
 AD EAD regulations/ General Requirement for Environment
Control measures.
 AD Ports (PSS-HSE-409 – Working at Height),
 AD Ports (PSS-HSE-411 – Lone Working), and
 AD Ports (PSS-HSE-413 – Confined Space).
 PSS-HSE-426 – Lifting Equipment
 PSS-HSE-410 (Working near Water).

4.0 DEFINITIONS/ABBREVATIONS

 CLIENT Abu Dhabi Ports

 CONSULTANT Abu Dhabi Ports
 CONTRACTOR TROJAN HOLDING
 SUBCONTRACTOR NATIONAL PROJECT AND CONSTRUCTION COMPANY
 ITL Independent Testing Laboratory
 WIR Work Inspection Request
 ITP Inspection & Test Plan
 HSE Health Safety & Evironment
 QC Quality Control
 PM Project Manager
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5.0 RESOURCES

5.1 Tools & Equipment

 PVC solvent cement

 Bending Spring
 Seam Wire
 Measuring tape
 Hacksaw
 Masonry hammer and chisel
 Electrician Tool set
 Platform
 Ladder / Scaffolding
 Jackhammer
 Gloves, goggle, harness, Safety boots and helmet
 PPE
 Wire pulling spring.
 Gloves
 Measuring tape
 Screwdriver test
 Insulation tester
 Hammer
 chisel
 Grinder
 Screwdriver set (star & flat)
 Allen key set (mm & inch)
 Spanner set
 Nut drivers
 Tube cutter
 Tube bender
 Flaring tool
 Crimping tool
 Drilling machine
 Thermometer
 Clamp meter
 Manifold gauge
 Micron (vacuum) gauge
 Vacuum pump with NRV & Fresh oil
 Forklift or Crane
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 Portable hand tools

 Angle Cutter
 Spirit Level
 Clamp
 Coupling
 Earth Resistance tester

Responsibilities

 Project Manager
 To plan, execute, and finalize the project in full compliance with the
approved method statement and site safety plan.
To assist the Site Supervisors in determining and resolve difficulties in
respect of management of work and all site aspects of the project. To
actively support the project site team and ensure that it is efficiently and
effectively managed according to the project quality plans as designated.

 Construction Manager:
 The Construction Manager is responsible for the implementation of
Method Statement.
 The Construction Manager shall ensure that the key personnel are aware
of the Specification and Method Statement.
 The Construction Manager shall ensure that all resources like Manpower,
Material and Equipment are available to carry out the work as planned
and without any delay or confusions.
 He’s fully responsible for the implementation of all HSE requirements on
project
 He shall approve all materials required.
 He is responsible for the quality related works to adhere to PQP and
advise the QA/QC engineer for any changes in the PQP and ITP.

 Project Engineer:
 The Project Engineer is responsible to carry out the work as per the
Method Statement, Specification and Approved Drawings.
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 The Project Engineer shall ensure that the resources are available to carry
out the works as scheduled.
 The Project Engineer shall be available at site full time for the execution
of works as per schedule and specification.
 Ensure that MSRA trained to site supervisors upon approval and prior to
 Work executions, in additional to periodic training for the MSRA.
 Ensure reporting of any new hazard/incidents/ unplanned events to EHS
team to review of the MSRA.
 Ensure that all workforces are fully aware about the emergency response
and evacuation procedure.
 Ensure full compliance with EHS recommendations during ejection of the
activity.

 QA/QC Manager:
 Manage the planning, preparation and implementation and maintenance
of the Method of Statement
 Ensure that the work is carried out as per the approved MS, shop
drawing, specification and project quality plan.
 Ensure that the method of statement is communicated to the workforce
before doing the activity.
 Take immediate action if there is any non-conformity observed at site.

 Safety Manager:
 Understand and aware about local, federal, legal, national and
international requirements.
 The EHS Manager is responsible for reviewing and revising plans and
Procedures of the company and subcontractors in line with legislative and
local changes to maintain an effective EHS Management System.
 Investigate potential hazardous and dangerous occurrences and examine
case of incidents as part of the team carrying out that function.
 Be a part of reviewing team for sub-contractors’ agreements, and the
contract close-out.
 Investigate complaints relating to the Health and Safety of any member of
the workforce and bring these matters to the attention of Managers.
 Ensure management is informed on all general matters affecting the
Occupational Health and Safety of the workforce.
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 Review the Environmental health and safety Policies once per year to
ensure each continues to be suitable and effective.
 Liaise with Department Managers in implementation of EHS Management
System and issues safety directives accordingly.
 Monitors, reviews and advises the Project Managers on EHS policies
implementation and results of the EHS audits.
 Makes sure EHS roles, responsibilities, policies, plans and objectives are
communicated to all relevant personnel.
 Monitors EHS training requirements of personnel and coordinates in
arranging internal and external training.
 Receives ADM, OSHAD SF, ESTIDAMA, clients, project Management,
consultant’s latest EHS standards and procedures, and advises the Project
Director on the resources required for safe execution of the Project.
 Give support for EHS department for carrying out all Company EHS
requirements as per the Safety Management System.
 Chair Project EHS meetings and workers welfare meetings.
 Ensure only authorized persons are allowed into the construction area.
 Leadership of development, implementation and maintenance of the
MSRA from EHS side.
 Ensure that RA is consulted and well educated to the workforce through
the construction team.
 To assist the hazard of any used chemical and advice the management for
the required resources to execute the activity safely.
 Ensure that all near misses/ incidents are reported/ recorded on time and
to concerned parties

 HSE Engineer / Officer:

 Under the directions of the Project Manager, he will ensure that the HSE
plan and other safety information, along with work methodology is
distributed and understood by the discipline field supervisors.
 Assist in delivering toolbox talks or task specific talks by the supervisor/
foreman to their teams daily.
 Responsible for conducting HSE induction training to all new employees
before being assigned to the work.
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 He will help in preparing and review risk assessments and train the
employees on the hazards associated with all the relevant activities
within the control of the project team and keep records of the same.
 Responsible to inform and educate the line managers to take appropriate
measures to eliminate / minimize hazards and protect the workforce
against all identified hazards to ensure protection of workers involved in
all tasks.
 Issue permits to work for critical activities requiring permits after that all
the necessary and appropriate control measures are in place.
 Ensure adequate personal protective equipment’s are provided to all the
employees.
 Co-ordinate with the Engineer for effective implementation of HSE at site.

 QC Inspector
 To monitor the execution and performance of the works in accordance
with the method statement approved drawings and material
specifications.
 To ensure the implementation of required inspection and test plan for
this activity. Make sure that all works are inspected and checked
internally before submitting to the consultant for inspection and
coordinate with the main contractor during all inspection activities to
provide the correct notice for inspection of the works.
 To support the project management team in the implementation of this
method and the safe working procedures required on the project.

 Electrical Room Supervisor:

 To plan, execute, and finalize the project in full compliance with the
approved method statement and site safety plan.
 To assist the Site Foreman in determining and resolve difficulties in
respect of management of work and all site aspects of the project.
 To actively support the project site team and ensure that it is efficiently
and effectively managed according to the project quality plans as
designated.

 Foreman:
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 Execute the works as per the instruction given by QA/QC & Supervisor.
 Carry out works according to the approved Method Statement,
Specifications & Approved Drawings.
 Inform Supervisor of any activity ready for inspections.
 Provide daily report to Supervisor.
 Make sure that safety is well practiced on site.
 Proper storage of materials.
 Control site disposal of waste materials.

 Male Nurse / First Aider

 Conduct medical surveillance for all site personnel.
 Give first aid treatments and proper medications to employees as needed
 Observe and record the symptoms and condition of all patients
 In case of any accident, accompany the injured employee to the nearest
hospital
 Maintain medical and other related records of all employees
 Examine and make sure that the sick employees submit fit certificate
 Go through diagnostic test results and medical certificates to determine
results
 Organize regular medical examinations of all employees
 Prepare medical report each month
 Monitor the stock inventory of medicines and other necessary supplies
from time to time
 Perform any other duties and responsibilities that maybe assigned by the
management

 Fire Warden/Marshal
 Advice all persons within the assigned area to evacuate to the nearest
safe area.
 Inform superiors about the fire, nature of fire and possible causes of fire.
 Promptly follow all instructions provided by the superiors.
 Activate the fire alarm signal by pulling the manual fire alarm.
 After ensuring the safety of himself, may use his knowledge and
experience in putting out the fire or measure to prevent the spread of
fire.
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 Attending approved third-party fire warden training sessions annually.

 All Personnel
 Every person working in the project has a statutory duty to take
reasonable care for health and safety of themselves and others are not
affected by their actions or omissions at work.
 Regarding the statutory duties, they must co-operate with their employer
to enable him to comply with the relevant statutory provisions.
 No person shall intentionally or recklessly interfere with or misuse
anything provided for safety, health or welfare under the relevant
statutory provisions.
 All personnel shall wear or use the appropriate safety equipment or
clothing and use the appropriate safety devices.
 All personnel shall report any accidents and damage to property or
equipment to their immediate supervisor, irrespective of whether
persons are injured.
 All personnel are encouraged to make suggestions to improve health and
safety to their supervisor and the Safety Officer.

5.2 Manpower

Construction Manager
Site Engineer
QC MEP
Supervisor
Forman
Charhand
Electrican
Plumber
Labour/Helper
Driver

6.0 SAFETY
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 Prior to the commencement of any activities, the workforce will receive an

induction talk on the project site safety requirements. This induction talk will
include both activity safety issues, as well as general safety requirements.
 HSE officer will ensure that Personal Protective Equipment is worn by site
personnel at all times during hardlanscaping works.
 Provisions of adequate cool drinking water, shade, and salt tablets will be in
place.
 For HSE plan, safety requirements as defined in Project Specification, will be
implemented.

7.0 PROCEDURE/METHODOLOGY

 Installation of Electrical Conduit & Accessories

 Following step should be followed at the time of installation

 Install the PVC Conduits in accordance with manufactures installation
instruction and approved shop drawing.
 Conduit up to 25mm shall have cold bends by using spring bender. Sizes
greater than 25mm shall be as manufacture recommendation or proper
fittings.
 Number of 90 Degree conduit bends between inspection or pulling
point shall not exceed to the maximum as specified in the standard
regulations.
 All materials to be approved prior to start work.
 PVC conduits shall not be installed in exposed subject to higher-than-
normal temperature or fire risk.
 Bending conduits shall be done using bending spring.
 Cutting conduits shall be done using Hacksaw blade considering safety.
 Joints the Conduits shall be done with approved material, (coupler PVC,
and sealing cement).
 Mark the location of outlet boxes at slab as per approved shop drawing.
 Fixing thermocol at slab at the marked location to prevent cement
sediment to accumulate inside the conduits for later activity.
 Conduit installation at slab shall be tightening with seam wire to
confirm the rigidity of the installation.
 Marking the location of light points and other electrical services at slab
as per approved shop drawing.
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 Conduits installation above false celling shall be done using ladder/

scaffolding as per HSE requirements and the conduits will be supported
by saddles.

 INSTALLATION OF WIRE/CABLE
 Following step should be followed at the time of installation of Wires and
Cables

A. Cables
 Comply with Contract specification
 Ensure the Installation of cables in accordance with approved standards, as
per manufacturer’s recommendations, and to the satisfaction of the
Engineer.
 Ensure approved documents like shop drawing and load schedule are
available with construction team.
 Pulling the cables shall be in safe way that prevent the cable of been damage.
 Ensure the cables are free from damages.
 Ensure the cables are comply with conduit system.
 Ensure the cables are proper joint with panels or power loads to be supplied.
 Ensure the cables that have multicore are connected to the right protective
device such as three pole circuit breakers.

CABLE TERMINATION

1. TERMINATION (USE OF CABLE STRIPING / CUTTING TOOLS)

a) Tools for the cutting and striping of cable or wire for the termination
include wire striping and retractable knives. Use of the wire striping /
cutter tools is preferred to the retractable knife for the striping and
cutting for the cable for safety reasons. The wire stripper/ cutter tools
are used in the following manner for preparing cable ends for
termination
b) Determine the correct cable core size prior to inserting the cable core
or wire ends the tool head for striping. Squeeze the tool handles until
the cable sheath or wire installation is cut through the metal. Striping
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of cable core or wire and is then carried out by removing the cut cable
sheath or insulation
c) The cutting of the cable core using the tool cutter is carried out by
inserting the end into the tool head cutter blades and then squeezing
the tool handles

2. TERMINATION (CRIMPING &CABLE LUG INSERTION)

a) Obtain the correct conductor compression lug for the termination

code specified on the cable card check that the reference number on
the lug is correct for the size of cable being crimped. Temporarily fit
the lid in its position on the equipment terminal
b) Position the cable core as near as possible to its final position through
line of the lug socket and mark the core so that when cut the
conductor will finally occupy the internal socket of lug. Cut the core
squarely to the mark
c) Note: When using compression lugs a certain amount of creep is liable
to take place and this must be compensated for when cutting the core
to length
d) Each terminating operative is to carry out the test with short length of
cable and the operative lug to establish the anticipated creep using
the compression tool. The creep is to be registered against that tool
and dies for consideration in all subsequent terminations
e) Strip the core insulation from the conductor by an amount that when
assembled and crimped a gap 10mmis left between the end of the lug
and the core insulation
f) Strip the core insulation from the conductor by an amount that when
assembled and crimped a gap 10mmis left between the end of the lug
and the core insulation

3. CRIMPING THE TERMINATION

a) Unscrew the pedal beam retaining screw on the hydraulic foot pump.
(The screw looks the pump beam in the horizontal position, making it
convenient carrying handle)
b) Remove the protective cap from the male half of the coupling hose
and similar cap from the female coupling on the crimping head. Screw
the two together hand tight with the lose knurled nut on the female
coupling. Ensure that the mating pats are free from grit and dirt
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c) Fit the correct compression lug into the cable core with the plam at
the correct angle. Select the correct crimping dies for the lug size and
locate them in the crimping head. Check that the crimping code
stamped on the dies is identical to that stamped on the lugs
d) Close the manual valve at the side of the pump head. Do this firmly by
turning the valve knob clockwise by hand
e) Hold the crimping head in position on the cable lug ensuring that the
crimping portion of the dies is placed centrally on the crimping barrel
of the lug. Operate the pump until the cable lug is lightly gripped
f) Ensuring that the lug dose not move on the cable during the crimping
operation, operate the hydraulic foot pump until the crimping dies are
closed. Full closure is indicated by an audible “click” as the overload
valve operates and the pressure against the pedal beam is released
g) Once the crimping operation is completed, open the manual valve at
the side of the pump head. Once the lower die in the crimping head
has retracted sufficiently, lift the crimping head off the crimped lugs
h) Note: When making repeated crimp of the same size of cable lug it is
convenient to open the manual valve for only as long as it takes the
lower crimping die to retract sufficiently for withdrawal of the
crimping lug. This saves pumping time during the next crimping
operation

B. Wires
 Ensure approved documents like shop drawing and load schedule are
available with construction team.
 Install the Wires in accordance with manufactures installation instruction and
approved shop drawing.
 Before starting the install of wires make sure that the plaster work is finished
completely in that area or floor.
 Start G.I box rectification if applicable.
 Ladder/Scaffolding shall be used to wire high level wiring devices and fittings.
 Wiring joint will be made only at switch, isolator and appliance fittings.
 Before pulling the wire into conduit system, the enclosure of distribution
board shall be fixed.
 Ensure the wire and cables are free from damages.
 Label the wires then connect them to the respective Circuit breakers.
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 Every circuit shall be installed separately considering the colour code of the
Wire.
 After pulling the wires check for mechanical damage, if any major damage
found replace the cable with new one.
 Installation shall be offered for QC verification and inspection by consultant.

C. Ring Circuit
 Circuit, which is wired from a single Protective Device, being run through an
area to be supplied (via appropriate socket-outlets, switched flex outlets,
etc.) and returning to the same Protective Device, thus forming an electrically
continuous loop.
 Ensure that the power loads with same loop relates to ring circuit method as
per ADDC regulation.
 Ensure that the wires size of power loads is as per Shop drawing and load
schedule.

D. Radial Circuit
 A Circuit which is wired in a ‘radial’ or ‘branch’ configuration, emanating from
a Protective Device to the area to be supplied.
 Ensure that the light load with same loop relates to radial circuit method as
per ADDC regulation.
 Ensure that the wires size of power loads are as per Shop drawing and load
schedule.

E. Final circuit
 A Circuit which directly supplies Appliances (normally via socket-outlets,
switched flex outlets, isolators, ceiling roses, etc.), such as water heater,
dryer machine, CCU Unit, washing machine etc...
 Ensure that the wires directly supply from distribution boards to Appliances
 Ensure that the wires size of power loads are as per Shop drawing and load
schedule.

 INSTALLATION OF MDB, DB, SMDB

 Following step should be followed at the time of installation
 Ensure approved documents like shop drawing and load schedule are available
with installation team.
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 Shift the MDB, SMDB and DB and associated accessories to the workplace with
Suitable lifting equipment. Packing will be removed at the position of
installation.
 Mark the fixing position of MDB, SMDB and DB as per approved shop drawing.
 Fix the enclosure of MDB, SMDB and DB’S and ensure the installation is
straight and leveled using spirit level and measuring tape.
 Suitable space at the top and bottom of MDB, SMDB and DB’S shall be used
for incoming and outgoing cable entry.
 Ensure the bus bar and interconnecting terminals are free from dust and
damages.
 Check the breakers as per approved load schedule and approved material
submittal.
 Check the insulation of the panel and the cables before termination by the
megger instrument.
 Label the wires and connected to the respective Circuit breakers.

 INSATLLATION OF LIGHT & POWER WIRES

 Before staring the wiring for the above-mentioned activities, we must

make sure the civil work is finished completely in that area / floor.
 Before start pulling the wires will be sure that there is no water or any
rubbish inside the conduits.
 At the false ceiling area, we must extend the wires from the slab to the
expected level of the gypsum ceiling through a flexible conduit.
 For the light & Power circuits, Wires & cables will be used as per the
approved material submittal. Lighting & Power circuits will be run in separate
conduits.
 The Wires & Cables will be installed in conduits, trunking and ladders as per
the approved shop drawings.
 For branch circuit work, origination from light & power panel boards will be
arranged as per the approved drawings. Loads on various phases of panel
boards will be balanced as per he approved load schedules.
 For avoiding any damaged for the conductors, insulation or jacket of the wire
or cable during the pulling stage, and lubricants will be used properly to
prevent any stresses on conductors.
 At every branch circuit outlet & pull-box, every cable passing through will be
left slack to allow inspection & for connection to be made. Cables terminating
in outlet boxes will be left with at least 250mm extra length for terminations.
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 All circuits will be properly labeled during the pulling work to facilitate the
terminations at the respective devices.
 After the pulling circuit works completely, all the circuits will be checked &
tested if any open circuit, short circuits, earthing continuity & excessive
resistance or leakage.
 Provide identification ferrules to the wires with circuit numbers as per
approved DB schedule, shop drawing and as built condition.
 Protect the installed wiring with plastic/polythene sheet to prevent from dust
& dirt.

 INSTALLATION OF LIGHT FITTING

 Following step should be followed at the time of installation of Light fittings.

 Install the light fixtures as per approved shop drawing in compliance with
manufacturer's requirement. Provide support for light fixtures as per
manufacturer’s requirement.
 Ensure the Installation of Lighting in accordance with approved standards, as
per manufacturer’s recommendations, and to the satisfaction of the
Engineer.
 Ensure approved documents like shop drawing and load schedule are
available with construction team.
 Ensure all finishing works in all related areas are completed for the area of
installation.
 Ladder/Scaffolding shall be used to wire high level wiring devices and fittings
 Lighting fixtures installed in exposed external areas shall be of weatherproof
type.
 Lighting fixtures are to be installed in line and parallel with other line of
fixtures as per approved shop drawings.
 Install fixtures aligned, leveled and at uniform heights as shown on the
drawings or as approved.
 Lighting fixtures fixed in service areas, where there is no false ceiling shall be
marked to prior to start coring.
 All lighting fixtures shall be connected with earthing wire.
 Before fixing lamps, all lighting fixtures are to be cleaned.
 Before installation all wires should be tested.
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 Circular boxes in concrete must be treated after plaster and the edges shall
be finished good and clean. Wall finish shall be done uniformly around the
box edges.
 Ensure that where luminaries are fixed direct to circular boxes the final circuit
connections.

 Installation of Wiring Accessories

 Prior to the installation ensure that all relevant drawings are approved and
are available to the installation team.
 Prior to the installation ensure that all materials are approved
 Install the wiring accessories as indicated on the approved Shop drawing and
in compliance with manufacturer's installation instruction.
 Before commencing the installation of wiring accessories make sure that civil
Clearance obtained for the area where the installations to be carried out.
 Before installing the wiring, devices ensure that the Back box is free from any
kind of dirt. The final face plate will be fixed only upon completion of final
painting.
 Before installing the wiring device, ensure that the devices shall be free from
any visual damages / scratch / cut mark.
 Terminate the wire to the wiring devices properly and tightly and check
correct size of wires & phase color is used as per approved load schedule.
 Wires shall be tightly twisted.
 Ladder/Scaffolding shall be used to fix high level wiring devices.
 where two or more wires are looped into same terminal these conductors are
to be tightly twisted together before inserting into terminals.
 Installation of wiring devices to back box shall be by suitable size of screws as
per approved material.
 Ensure that the wiring accessories are properly earthed.
 Check the level and alignment of wiring devices.
 Ensure that around the wiring devices shall be sealed with wall coatings.
 After installation cover all the outlets and switches with polythene sheets as
protection against dirt and moisture.
 Inspection shall be offered for QC verification.

 Installation of Earthing System

 Prepare the area where the earthing rods to be Installed.

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 Install the earthing system in accordance with manufactures installation

instruction and approved shop drawing.
 Earth electrodes shall be supplied and installed as required to achieve the
specified resistance to earth electrodes and shall consist of an earth rod of
minimum lengths as per approved submitted and all necessary and linking
metalwork.
 Earth Rods shall be solid copper Rod and shall be as per approved material
submittal.
Connections between building earth terminals and earth electrodes shall be
carried out as per approved details.
 The overall resistance between any point of the earthing installation and the
General mass of the earth shall of the earth shall be as per AADC regulations.
 The Measurements shall be taken prior to connection of the electrode to the
building of structure which it serves. If the resistance called for cannot be
achieved with a single rod, then further rods shall be driven spaced at 6Mtr
and linked by copper conductor until the specified resistance is achieved.
 Concrete inspection housing with a heavy-duty concrete cover shall be
provide for each earth electrode connection made, in a pit measuring
300mm*300mm*300mm minimum. At the specified finish ground level.
 Anti-Vibration washers shall be used on all bolted connections,
 The earthing System shall be used bonded to the armoring of the supply
cables.
 Separate stranded tinned copper earthing wires shall be provided between
the conduit system and all motors connected by means of flexible conduits
 The neutral conductor shall not be earthed anywhere within the consumers
premises, however its shall be connected to main earth bar at distribution
boards sub main switch boards and main LV panel.
 Where conduit pass through insulted fittings such as fluorescent
fittings with PVC bodies care shall be taken to ensure that earth
continuity is maintained to the interior metal parts of the fittings
and to the conduits leaving and entering the fittings

 Earthing of Main distribution boards, panel boards, lighting, and

wiring accessories shall be as follows
 Main Earthing Bar is to be provided in location mentioned on
drawings a n d connected to earth networks b y insulted conductor
(size as mentioned on drawing) Via testing join
 Final ring sub-circuits protective Conductor of every final ring sub-
circuit is to be in the form of a ring having both ends connected to
earth terminals at origin of circuits in panel boards.
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 Lighting fixtures and others Exposed conductive parts of Electrical

installation, such as switches, heaters, air conditioning unit etc. are
to be connected by protective earth conductors to Earthing terminals
of respective panel boards.
 Identifications to be provided for earthing system as per regulation
and approved shop drawing.

 INSPECTION AND TESTING

 In process work shall be monitored for quality of workmanship and

installation against approved shop drawing by the relevant supervisor
and project engineer
 The installation shall be inspected by QA/QC in accordance with the
compliance to the design requirement, manufacture’s and ADDS’s
installation recommendation, requirement of applicable standards
and industrial practices prior to offering inspection with consultant
 Notice of inspection shall be advised to the consultant for their
discretionary attendance and witnessing. Notice shall be advised at
least 24 hours prior to date of inspection

 INSTALLATION OF RAINWATER DRAINAGE

Install the piping as per the following sequence and instructions.

 During the slab work necessary sleeves must be provided as per the
approved drawings in order to do smooth rainwater piping installation
work
 Before start of the work ensure the clearance from the civil contractor
for the area where the piping work to be carried our obtained.
 Remove the sleeve provide for train water outlet during the slab
work.
 Check the roof water proofing detail.
 Make sure the rainwater outlets are approved and of correct size.
 Install the approved quality rainwater outlet as per the specification
and approved drawing
 Fix the supports/brackets in proper intervals as per the standard or as
per drawing details, with approved supporting material for vertical
rainwater pipes
 Install the vertical rainwater drain pipe as per approved drawings.
 Check with plumb level for verticality of the pipes during & after
installation.
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 In order to test the leakage, close all opening and fill the pipe with
water. Inspect the joint for any visible leakage or use soap water. If
found any leakage repair, it and retest the leakage

 INDOOR UNITS (DECORATIVE SPLIT UNIT)

 Split units will be installed as per the specification, approved shop drawing,
manufacturer recommendations and site conditions.
 Ensure that areas where split units are to be installed as per approved shop
drawing.
 Locate the machines brackets on the wall as approved shop drawings.
 Align the brackets in proper level and mark the location of mounting holes.
 Holes will be drilled in marked locations.
 Hang the brackets by using 6mm fishers and screw.
 Hang the decorative machines on the brackets.
 Refrigerant pipes will be connected as per manufacturer recommendations.
 Wiring will be done as per electrical & manufacturer recommendations.
 The drainpipes will be connected with drain points
 Split units (decorative types) will be covered for protection

 OUTDOOR UNITS (CONDINSING UNITS

 Check the equipment to be free from debris and dust.
 Visually inspect the exterior casing of the Unit for any damages
 During transporting and transferring of the units.
 Prior to start of installation, refer to the approved shop drawing related to the
area of installation and ensure that required material is available at site as
per approved material submittals.
 Ensure that the equipment and accessories are stored properly and there is no
damage or deformity of any kind during transportation of material from site
store to the working area.
 Install the equipment in accordance with the approved drawing.
 Provide the clearance as per manufacturer recommendation.
 Provide Anti-vibration elements below the units as recommended by
Manufacturer.
 Provide the foundation as per the drawing.
 Refrigerant pipes are connected and insulated as per approved method of
statement.
 Electrical power and control wiring shall be done as per manufacturer wiring
diagram and recommendations.
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 REFIGERANT PIPING
 Refrigerant copper coils are selected as per the schedule and as per the
approved list of material
 Coils Route is marked at site, as per the approved shop drawings.
 Use Proper supports for the refrigerant pipelines at every minimum 1.5
meter as approved shop drawing.
 Refrigerant copper coils are cut into required length using the tube cutter.
 Use insulation for unexposed piping and exposed piping.
 Inside diameter of insulation should be exactly the size of the copper pipe.
 Insert Insulation (closed cell electrometric rubber foam thermal insulation) on
Copper Pipe, leave 40-50 mm for brazing the joints
 The total equivalent length up to 150 Ft. [45.72 m.] is permissible.
 Maximum vertical separation when outdoor unit is below indoor unit is 31
feet / 9.4 meters.
 In case of outdoor units below indoor unit, the maximum vertical separation
limit should be followed for intended performance of the units. Avoid open
ends of copper pipes as well as equipment.
 Skilled technicians will carry out the installation.
 Brazing operation is done by using Brazing rod with silver content

 PRESSURE TEST
 Carryout the pressure test only after completion of flushing.
 Pressurize the systems by using the nitrogen as per the following.
 Pressurize the system up to 200 PSIG
 Hold the test pressure for minimum 8 hours to maximum 24 hours.
 Detect the leaks during pressure testing by soap solution.
 Repeat the leak test in case any leak is detected, after arresting the leak

 VACUUMING PROCESS

 Carryout vacuuming process only after successful completion of pressure

test.
 Ensure vacuum pump has fresh oil and NRV
 Ensure the charging hose connectors are leak proof.
 Connect both suction and discharge valves of the outdoor unit to vacuum
pump.
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 Vacuum the system to 700 microns (-29.9 inches of Hg) .by using micron
gauges.
 Repeat the pressure test and vacuum in case there is a rise in pressure during
vacuum test.

 WIRING FOR AC UNIT

 Materials will be submitted for consultant approval before proceeding with

installation.
 Prior to start of installation; refer to the approved shop drawing for selection
the color and gage of wires.
 Connect the wiring between the power socket and the indoor unit by
following the recommendation of color and gage of wires as per approved
shop drawing.
 Check the isolator are located as approved shop drawing.
 Use the approved wires to connect the control wire as manufacturer
recommendation.
 Connect the power supply between the isolator and the outdoor unit by
using GI flexible conduit for protections.