Instruction Sheet

Terminal and Splice 408-1632

Crimping Die Assemblies 14 JAN 09 Rev B

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.

Stationary Note: Die Assembly Shown is Typical Reasons for reissue of this instruction sheet are
Die provided in Section 7, REVISION SUMMARY.
Die Holding
Screw 2. DESCRIPTION
Color Moving The die assembly consists of a moving die and a
Code Die stationary die. See Figure 1.
Color The dies and the terminals and splices are color–
Code coded according to wire size for easy identification.
When the terminal and splice are properly crimped in
the correct die assembly, 1 dot or 2 dots (depending
Locator on wire size) will appear embossed on the top and
bottom of the terminal or splice. DIAMOND GRIP
Insulation Adjustment terminals and splices do not have a color code or
Spacers in Position 3 crimp dot code. See Figures 2, 3, and 4.

CRIMPING DIE ASSEMBLIES 3. CRIMPING PROCEDURE

46251-2 47808-6 69732 NOTE The dies are coated with oil to prevent rust and

corrosion. Wipe this oil from the dies, particularly

47806-2 69342 69733

47807-1 69344 69734

i from the crimping area.

47808-5 69731 69735 1. Install the die assembly according to the

Figure 1 instructions included with the tool.

1. INTRODUCTION NOTE Refer to Paragraph 2.4 for insulation crimp

adjustment.

The die assemblies listed in Figure 1 will crimp

terminals and splices for the following product families
i
with wire sizes 26 through 10 AWG: 2. Strip the wire to the dimensions provided in
— PIDG* terminals and splices Figure 2, 3, 4, or 5; depending on the wire size and
product to be crimped.
— PIDG insulation restricting nylon terminals
3. Place the terminal or splice in the stationary die
— PIDG STRATO–THERM* terminals
as shown in Figure 6, 7, or 8.
with wire sizes 22 through 10 AWG:
NOTE Dies will not accommodate terminals with tongue

— PLASTI–GRIP* terminals width exceeding 11.91 [.469].

— DIAMOND GRIP* terminals and splices i

These die assemblies are designed to be used with
Hand Tool 69710–1. Refer to Instruction Sheet 4. Close the tool handles until the terminal or splice
408–2095 for information concerning the tool. is held firmly in place.
Contact TOOLING ASSISTANCE CENTER at the 5. For a terminal, insert a stripped wire into the
number at the bottom of this page for other insulation barrel until the wire butts against the
recommended tooling. locator. For a splice, insert the stripped wire into an
insulation barrel until the wire butts against the wire
NOTE All numerical values in this instruction sheet are
stop in the splice.
in metric units [with U.S. customary units in

6. Complete the crimp by closing the tool handles

i brackets]. Dimensions are in millimeters [and

inches]. Figures are not drawn to scale. until the ratchet releases.

E 2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 11
All International Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service,
TE logo and Tyco Electronics are trademarks. visit our website at www.tycoelectronics.com LOC B
*Trademark. Other products, logos, and company names used are the property of their respective owners.
Terminal and Splice Crimping Die Assemblies 408-1632

PIDG Terminal and Splice and

PLASTI-GRIP Terminal Finished Crimp

A C B A C B

Crimp Dot

Code

A" Equals Strip Length B" Equals Wire Barrel C" Equals Insulation Barrel

WIRE STRIP LENGTH

CRIMP
WIRE SIZE (AWG) COLOR
DIE ASSEMBLY DOT TERMINAL SPLICE
RANGE CODE
CODE
MIN MAX MIN MAX

69344 26-22 Yellow 1 3.96 [.156] 4.78 [.188] 4.37 [.172] 5.16 [.203]

69342 24-20 White 2 4.78 [.188] 5.56 [.219] 5.56 [.219] 6.35 [.250]

47806-2 22-16 Red 1

5 16 [.203]
5.16 [ 203] 5 94 [.234]
5.94 [ 234] 6 35 [[.250]
6.35 250] 7 14 [.281]
7.14 [ 281]
47807-1 16-14 or 20-16 HD Blue 2

47808-6 D 12-10 Yellow 1 8.74 [.344] 9.52 [.375]

7 95 [.313]
7.95 [ 313] 8 74 [.344]
8.74 [ 344]
47808-5 D 12-10 Lg Exp or 16-14 HD Yellow 1 Ċ Ċ

D Use only in Tool 69710-1 Figure 2

PIDG Insulation Restricting Nylon Terminal

Finished Crimp
Crimp Dot
A C B
Insulation Code

3 Equally Spaced Color Stripes

A" Equals Strip Length B" Equals Wire Barrel C" Equals Insulation Barrel

WIRE WIRE STRIP LENGTH

CRIMP TERMINAL
COLOR
DIE ASSEMBLY DOT INSULATION
INSULATION CODE
SIZE (AWG) CODE COLOR STRIPE MIN MAX
DIAMETER RANGE

26 0.66-1.40 [.026-.055] Black

69344 Yellow 1 4 78 [[.188]
4.78 188] 5 56 [.219]
5.56 [ 219]
24 0.79-1.40 [.031-.055] Blue

22 0.97-2.79 [.038-.110] Green

47806-2 20 1.17-2.79 [.046-.110] Red 1 Red 6.35 [.250] 7.14 [.281]

18 1.42-2.79 [.056-.110] White

16 1.60-3.30 [.063-.130] Blue

47807 1
47807-1 Blue 2 6 35 [[.250]
6.35 250] 7 14 [.281]
7.14 [ 281]
14 1.98-3.30 [.078-.130] Green

12 2.41-5.08 [.095-.200] Yellow

47808 6
47808-6 D Yellow 1 9 52 [[.375]
9.52 375] 10 31 [.406]
10.31 [ 406]
10 3.02-5.08 [.119-.200] Brown

D Use only in Tool 69710-1 Figure 3

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 Terminal and Splice Crimping Die Assemblies 408-1632

PIDG STRATO-THERM Terminals

Finished Crimp

A C B

Crimp Dot Code

A" Equals Strip Length B" Equals Wire Barrel C" Equals Insulation Barrel

WIRE STRIP LENGTH

WIRE SIZE (
(AWG)
)
DIE ASSEMBLY COLOR CODE CRIMP DOT CODE
RANGE MIN MAX

69731 26-24 Black 1

3 96 [.156]
3.96 [ 156] 4 78 [.188]
4.78 [ 188]
69732 22-20 Green 2

69733 18-16 Orange 1

5 16 [.203]
5.16 [ 203] 5 94 [.234]
5.94 [ 234]
69734 14 White 2

69735 D 12-10 Black 1 7.95 [.313] 8.74 [.344]

D Use only in Tool 69710-1 Figure 4

DIAMOND GRIP Terminals and Splices

Finished Crimp
A C B

A" Equals Strip Length B" Equals Wire Barrel C" Equals Insulation Barrel

WIRE STRIP LENGTH

WIRE SIZE (AWG)

DIE ASSEMBLY TERMINAL SPLICE
RANGE
MIN MAX MIN MAX

46251-2 16-14 4.37 [.172] 5.16 [.203] 5.16 [.203] 5.94 [.234]

D Use only in Tool 69710-1 Figure 5

7. Allow the handles to open fully, and remove the 4. INSULATION CRIMP ADJUSTMENT
crimped terminal or splice.
4.1. PIDG Terminals and Splices, PIDG STRATO-THERM
8. For a splice, reposition the uncrimped insulation Terminals, and DIAMOND GRIP Terminals and Splices
barrel in the stationary die. If the splice cannot be
turned, turn the tool. Close the handles until the The insulation barrel crimping section of the moving
splice is held firmly in place, insert the stripped die has three crimp positions: 1–Tight, 2–Medium,
wire, and complete the crimp. 3–Loose. Adjust the insulation crimp as follows:

CAUTION Damaged product should not be used. If a

NOTE PIDG terminals and splices and DIAMOND GRIP
damaged product is evident, it should be cut from
terminals and splices feature an insulation grip".
the wire and replaced with a new one. DO NOT
! i
re-terminate terminals or splices.

1. Turn both insulation crimp adjustment spacers

so that they fit into the notch in the side of the die.
See Figure 1. This is Position 3 or loose crimp
position.

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Terminal and Splice Crimping Die Assemblies 408-1632

PIDG Terminal, NOTE The moving die must be removed from the die

holder to make this adjustment.

PIDG STRATO-THERM

Terminal,
i
PLASTI-GRIP

Terminal, and To Locate PIDG

STRATO-THERM
2. Insert the moving die into the die holder. Turn
DIAMOND GRIP
Terminal, Pull Locator
the die holding screw enough to hold the die firmly
Terminal
Down Slightly
in place. DO NOT tighten the die holding screw at
this time.
3. Insert an UNSTRIPPED wire into ONLY the
Locator insulation barrel of the terminal or splice.
4. Make a test crimp. Close the moving die on the
Wire Barrel terminal or splice and hold the moving die in the
Against Locator bottomed position. Tighten the die holding screw
Insulation Barrel while the dies are bottomed, then complete the
Section of Crimping Wire Barrel Section of
crimping cycle.
Chamber Crimping Chamber
5. Remove the terminal or splice from the dies,
and check the insulation grip by bending the wire
Figure 6
back and forth ONCE. The terminal sleeve should
retain the grip on the wire insulation. If the wire
pulls out, set the insulation crimp adjustment to the
PIDG Splice
next tighter position as follows:
a. Remove the moving die from the die holder.
Window Indent Slid b. Turn the lower insulation adjustment spacer
Over and Down Into 90_ so that it fits between the moving die and
Locator the die holder. Number 2 will appear on the
corner of the spacer.
c. Repeat the test crimp and adjust the moving
die as necessary until the desired insulation grip
is obtained.
6. With both adjustment spacers placed between
the moving die and the die holder, the die is set in
Locator the tightest insulation crimping position. Number 1
will appear on the corner of the top spacer.

4.2. PLASTI-GRIP Terminal

Figure 7
The insulation crimping section of the moving die has
DIAMOND GRIP
three crimp positions: 1–Tight, 2–Medium, 3–Loose.
Splice
Adjust the insulation crimp as follows:

NOTE PLASTI-GRIP terminals feature a wire insulation

support only.
Window Indent Slid
Over Locator i
1.Use Position 3 for wire having a large insulation
diameter. Remove the moving die from the die
holder. Turn both insulation adjustment spacers so
that they fit into the notch in the side of the die.
See Figure 1.
2. Use Position 2 for wire having a medium
Locator insulation diameter. Remove the moving die from
Wire Barrel Against the die holder. Turn the lower insulation adjustment
Locator spacer 90_ so that it fits between the moving die
and the die holder. No. 2 will appear on the corner
Figure 8
of the spacer nearest the color code dot.

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 Terminal and Splice Crimping Die Assemblies 408-1632

3. Use Position 1 for wire having a small insulation Pitted Surface

diameter. Turn both insulation adjustment spacers
so that they will fit between the moving die and the Chipped
die holder. No. 1 will appear on the corner of the Edge
top spacer nearest the color dot code.

5. MAINTENANCE AND INSPECTION

A maintenance and inspection program should be
performed periodically. It is recommended that initial Broken
frequency of inspection be performed once a month. Corner
The frequency of an inspection is dependent upon:
— the care, amount of use, and handling of the
dies,
Figure 9
— type and size of the products applied,
— degree of operator skill, 3. Insert both dies in the tool die holders.
4. For the hand tool, close the handles of the tool
— presence of abnormal amounts of dust and dirt,
until the dies bottom. DO NOT apply additional
and
pressure to the tool handles. Actuate the tool until
— your own established standards. the dies bottom.
Die assemblies are thoroughly inspected before being CAUTION If using a pneumatic tool, reduce the air supply

shipped; however, since there is a possibility of die pressure to a range between 15 and 20 psi

damage during shipment, it is recommended that dies !

[103.4 and 137.9 kpa] before actuating the tool.

be inspected by following Section 3 when received.

5.1. Cleaning 5. If the position of the locator and the insulation
barrel section of the crimping chamber prevent
Do not allow deposits of dirt, grease, and foreign gaging the wire barrel section of the crimping
matter to accumulate in the die closure area and on chamber, remove the die assembly from the hand
the bottoming surfaces of the dies. These deposits tool, and rotate the locator 180_. This will allow
may prevent the dies from bottoming fully and may access to the wire barrel section. The die assembly
also cause excessive wear in the die closure can then be placed in a vise (using light pressure)
surfaces, thereby affecting the quality of the crimp. for gaging.
The dies should be wiped clean frequently with a
clean, soft cloth. 6. With the wire barrel crimping section of the dies
bottomed, check the wire barrel section using the
5.2. Visual Inspection proper plug gage. Hold the gage in a straight
alignment with the crimping chamber and carefully
Visually inspect the die closure surfaces for broken, try to insert, without forcing the GO member, and
chipped, or pitted conditions. Although dies may gage then the NO–GO member. See Figure 12, Detail A.
within permissible limits, worn or damaged die closure The GO member must pass completely through
surfaces are objectionable and can affect the quality the crimping chamber.
of the crimp. Examples of possible damaged die
surfaces are shown in Figure 9. 7. The NO–GO member may enter partially, but
must not pass completely through the wire barrel
5.3. Gaging the Crimping Chamber section of the crimping chamber. See Figure 12,
Detail A.
This inspection requires the use of plug gages
conforming to the dimensions provided in Figure 10. 8. Remove the moving die from the tool die holder.
To gage the crimping chamber, proceed as follows: 9. Reposition the insulation adjustment spacers in
1. Remove traces of oil or dirt from the crimping the No. 1 position. Refer to Paragraph 2.4 for
chamber and plug gage members. insulation crimp position adjustment procedures.
10. Insert the moving die into the tool die holder.
2. Turn both insulation adjustment spacers of the
moving die so that they fit into the notch in the side 11. With the wire barrel crimping section of the
of the die. See Figure 1. The die is now set in the dies bottomed, check the insulation barrel section
Position 3 (loose). This will provide access to the of the crimping chamber using the proper plug
wire barrel section of the crimping chamber for gage in the same manner as steps 6 and 7. See
plug gaging. Figure 12, Detail B.

Rev B Tyco Electronics Corporation 5 of 11

Terminal and Splice Crimping Die Assemblies 408-1632

Die Closure Configuration B" GO Element B" NO-GO Element

A" A"

50.8 [2.00] Min Typ

DIE CLOSURE DIM. A"{

GAGE MEMBER} DIM. B" DIAMETER
DIE ASSEMBLY (Set Insulation Adjustment Spacers at Position 3)
GO NO-GO GO NO-GO
46251-2 2.032 [.0800] 2.184 [.0860] 2.032-2.040 [.0800-.0803] 2.182-2.184 [.0859-.0860]

47806-2 2.769 [.1090] 2.921 [.1150] 2.769-2.776 [.1090-.1093] 2.918-2.921 [.1149-.1150]

47807-1 3.023 [.1190] 3.175 [.1250] 3.023-3.030 [.1190-.1193] 3.172-3.175 [.1249-.1250]

47808-5 4.293 [.1690] 4.445 [.1750] 4.293-4.300 [.1690-.1693] 4.442-4.445 [.1749-.1750]

47808-6 4.293 [.1690] 4.445 [.1750] 4.293-4.300 [.1690-.1693] 4.442-4.445 [.1749-.1750]

69342-0 2.261 [.0890] 2.413 [.0950] 2.261-2.268 [.0890-.0893] 2.410-2.413 [.0949-.0950]

69344-0 1.600 [.0630] 1.753 [.0690] 1.600-1.608 [.0630-.0633] 1.750-1.752 [.0689-.0690]

69731-0 2.286 [.0900] 2.388 [.0940] 2.286-2.294 [.0900-.0903] 2.385-2.388 [.0939-.0940]

69732-0 2.642 [.1040] 2.616 [.1080] 2.642-2.649 [.1040-.1043] 2.741-2.743 [.1079-.1080]

69733-0 3.302 [.1300] 3.404 [.1340] 3.302-3.310 [.1300-.1303] 3.401-3.404 [.1339-.1340]

69734-0 3.810 [.1500] 3.912 [.1540] 3.810-3.818 [.1500-.1503] 3.909-3.912 [.1539-.1540]

H69735H-0 4.928 [.1940] 5.029 [.1980] 4.928-4.935 [.1940-.1943] 5.027-5.029 [.1979-.1980]

Die Closure Configuration D" GO Element D" NO-GO Element

C"

E"

6.35 [.250] Typ

DIE CLOSURE DIM. C"{

(See Insulation Adjustment GAGE MEMBER} DIM. D" DIAMETER DIM. E"
DIE ASSEMBLY Spacers at Position 1) WIDTH ((Max))
GO NO-GO GO NO-GO
46251-2 0.762 [.0300] 1.270 [.0500] 0.762-0.770 [.0300-.0303] 1.267-1.270 [.0499-.0500] 3.18 [.125]

47806-2 0.762 [.0300] 1.270 [.0500] 0.762-0.770 [.0300-.0303] 1.267-1.270 [.0499-.0500] 3.18 [.125]

47807-1 1.016 [.0400] 1.524 [.0600] 1.016-1.024 [.0400-.0403] 1.521-1.524 [.0599-.0600] 4.75 [.187]

47808-5 1.626 [.0640] 2.134 [.0840] 1.626-1.633 [.0640-.0643] 2.131-2.134 [.0839-.0840] 4.34 [.171]

47808-6 1.626 [.0640] 2.134 [.0840] 1.626-1.633 [.0640-.0643] 2.131-2.134 [.0839-.0840] 4.34 [.171]

69342-0 0.762 [.0300] 1.270 [.0500] 0.762-0.770 [.0300-.0303] 1.267-1.270 [.0499-.0500] 3.18 [.125]

69344-0 0.762 [.0300] 1.270 [.0500] 0.762-0.770 [.0300-.0303] 1.267-1.270 [.0499-.0500] 3.18 [.125]

69731-0 0.762 [.0300] 1.270 [.0500] 0.762-0.770 [.0300-.0303] 1.267-1.270 [.0499-.0500] 3.18 [.125]

69732-0 0.762 [.0300] 1.270 [.0500] 0.762-0.770 [.0300-.0303] 1.267-1.270 [.0499-.0500] 3.18 [.125]

69733-0 0.762 [.0300] 1.270 [.0500] 0.762-0.770 [.0300-.0303] 1.267-1.270 [.0499-.0500] 3.18 [.125]

69734-0 1.016 [.0400] 1.524 [.0600] 1.016-1.024 [.0400-.0403] 1.521-1.524 [.0599-.0600] 4.75 [.187]

69735-0 1.626 [.0640] 2.134 [.0840] 1.626-1.633 [.0640-.0643] 2.131-2.134 [.0839-.0840] 4.34 [.171]

H See Paragraph 5.3, Step 5 {Die closure dimensions apply when dies are bottomed, but not under pressure. }Material - tool steel.
Figure 10

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 Terminal and Splice Crimping Die Assemblies 408-1632

Inspection of Wire Barrel Section Inspection of Insulation Barrel Section

of Crimping Chamber of Crimping Chamber
Adjustment Spacers

Wire Barrel Crimping in Position 1

Wire Barrel Crimping
Section of Dies Bottomed, Section of Dies Bottomed,
But Not Under Pressure but Not Under Pressure

Gage
Adjustment Spacers Element
in Position 3

Gage
Insulation Barrel
Element
Crimping Section

of Dies

GO" Gage Must Pass Completely GO" Gage Must Pass Completely Through

Through Crimping Chamber Insulation Barrel Section of Crimping Chamber

NO-GO Gage May Enter Partially, NO-GO Gage May Enter Partially, But Must Not

But Must Not Pass Completely Pass Completely Through Insulation Barrel Section

Through Crimping Chamber of Crimping Chamber

Figure 11

If the crimping chamber conforms to the gage For customer repair service, call 1–800–526–5136.
inspection, the dies may be considered dimensionally
correct and should be lubricated with a THIN coat of
any good SAE 20 motor oil. If the crimping chamber 7. REVISION SUMMARY
DOES NOT conform to the gage inspection, the dies
must be returned for further evaluation and repair. Revisions to this instruction sheet include:
S Updated document to corporate requirements
6. REPLACEMENT AND REPAIR
S Replaced previous Paragraph 2.5 with
Customer–replaceable parts are listed in Figure 12. Section 2
A complete inventory should be stocked and S Replaced previous Section 2 with Step 1 of
controlled to prevent lost time when replacement of Section 3
parts is necessary. Parts other than those listed S Added CAUTION to Step 4 of Section 5
should be replaced by Tyco Electronics Corporation
to ensure quality and reliability. Order replacement
parts through your representative, or call
1–800–526–5142, or send a facsimile of your
purchase order to 717–986–7605, or write to:
CUSTOMER SERVICE (038–035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105–3608

Rev B Tyco Electronics Corporation 7 of 11

Terminal and Splice Crimping Die Assemblies 408-1632

PART NUMBER FOR DIE ASSEMBLY QTY PER

ITEM DESCRIPTION
47806-2 47807-1 47808-5 DIE ASSEMBLY

1 SCREW, Special 2-306131-1 2-306131-1 306105-7 1

3 ANVIL, Insulation 306031-5 306031-4 306031-8 1

4 ANVIL, Wire Barrel 1-306028-2 1-306028-1 2-306028-0 1

5 SPRING 7-59683-4 7-59683-4 7-59683-4 2

6 HOUSING, Locator 2-305832-9 2-305832-9 2-305832-9 1

7 LOCATOR 2-304052-8 2-304052-9 3-304052-0 1

8 RING, Retaining 1-21046-3 1-21046-3 1-21046-3 2

9 SPACER, Lower 2-305832-8 2-305832-8 2-305832-8 1

10 INDENTER, Wire Barrel 1-306029-2 1-306029-1 2-306029-0 1

11 INDENTER, Insulation 306030-5 306030-4 306030-8 1

12 SPACER, Insulation Adjustment 306027-7 306027-7 1-306027-1 1

13 SPACER, Insulation Adjustment 306027-6 306027-6 1-306027-4 1

14 SCREW, Special 306131-9 306131-9 2-306131-5 1

15 PIN, Coiled Spring 21949-1 21949-1 21949-1 2

16 PLATE, Alignment 125152-2 125152-2 125152-8 1

17 SPACER 3-305832-1 3-305832-1 306192-4 1

Figure 12 (Cont’d)

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PART NUMBER FOR DIE ASSEMBLY QTY PER

ITEM DESCRIPTION
46251-2 DIE ASSEMBLY
1 SCREW, Special 3-306624-0 1

2 PLATE, Guide 305549-1 1

3 ANVIL, Insulation 45933-8 1

4 ANVIL, Wire Barrel 306244-6 1

5 SPRING 7-59683-4 2

6 HOUSING, Locator 2-305832-9 1

7 LOCATOR 6-304052-4 1

8 RING, Retaining 1-21046-3 2

9 SPACER, Lower 2-305832-8 1

10 INDENTER, Wire Barrel 306245-2 1

11 INDENTER, Insulation 45970-4 1

12 SPACER, Insulation Adjustment 306027-7 1

13 SPACER, Insulation Adjustment 306027-6 1

14 SCREW, Special 306131-9 1

15 PIN, Coiled Spring 21949-1 2

Figure 12 (Cont’d)

Rev B Tyco Electronics Corporation 9 of 11

Terminal and Splice Crimping Die Assemblies 408-1632

15

7
8
4

16

15

1
6

12

13

10

11

14

PART NUMBER FOR DIE ASSEMBLY QTY PER

ITEM DESCRIPTION
47808-6 69342 69344 DIE ASSEMBLY

1 SCREW, Special 2-306131-2 306105-9 1-306131-1 1

3 ANVIL, Insulation 1-45932-9 2-45932-0 59628-3 1

4 ANVIL, Wire Barrel 2-306028-0 3-45904-3 2-45904-3 1

5 SPRING 7-59683-4 7-59683-4 7-59683-4 2

6 HOUSING, Locator 2-305832-9 2-305832-9 2-305832-9 1

7 LOCATOR 3-304052-0 3-304052-1 2-304052-6 1

8 RING, Retaining 1-21046-3 1-21046-3 1-21046-3 2

9 SPACER, Lower 2-305832-8 2-305832-8 2-305832-8 1

10 INDENTER, Wire Barrel 2-306029-0 1-45907-6 1-306029-0 1

11 INDENTER, Insulation 306030-6 306030-1 306030-2 1

12 SPACER, Insulation Adjustment 1-306027-0 306027-1 306027-1 1

13 SPACER, Insulation Adjustment 306027-9 306027-2 306027-2 1

14 SCREW, Special 306105-7 2-306131-1 1-306131-1 1

15 PIN, Coiled Spring 21949-1 21949-1 21949-1 2

16 PLATE, Alignment 125152-3 125152-3 125152-3 1

Figure 12 (Cont’d)

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Terminal and Splice Crimping Die Assemblies 408-1632

PART NUMBER DIE ASSEMBLY QTY PER

ITEM DESCRIPTION DIE
69731 69732 69733 69734 69735 ASSEMBLY
1 SCREW, Special 3-306131-3 2-306131-1 1-306131-6 1-306131-6 3-306131-4 1

3 ANVIL, Insulation 2-45932-8 1-45932-6 1-45932-7 1-45932-8 1-45932-9 1

4 ANVIL, Wire Barrel 3-45904-1 1-45904-8 1-45904-9 2-45904-0 2-45904-1 1

5 SPRING 7-59683-4 7-59683-4 7-59683-4 7-59683-4 7-59683-4 2

6 HOUSING, Locator 2-305832-9 2-305832-9 2-305832-9 2-305832-9 2-305832-9 1

7 LOCATOR 59737-2 59737-2 59737-3 59737-4 59737-5 1

8 RING, Retaining 1-21046-3 1-21046-3 1-21046-3 1-21046-3 1-21046-3 2

9 SPACER, Lower 2-305832-8 2-305832-8 2-305832-8 2-305832-8 2-305832-8 1

10 INDENTER, Wire Barrel 1-45907-5 1-45907-0 1-45907-1 1-45907-2 1-45907-3 1

11 INDENTER, Insulation 2-45931-7 2-45931-1 2-45931-2 2-45931-3 2-45931-4 1

12 SPACER, Insulation Adjustment 1-306027-6 1-306027-6 306027-7 306027-7 1-306027-0 1

13 SPACER, Insulation Adjustment 1-306027-5 1-306027-5 306027-6 306027-6 306027-9 1

14 SCREW, Special 1-306131-1 1-306131-6 1-306105-1 1-306105-1 2-306131-3 1

15 PIN, Coiled Spring 21949-1 21949-1 21949-1 21949-1 21949-1 2

Figure 12 (End)

Rev B Tyco Electronics Corporation 11 of 11