Nemag

user manual
rope pear socket

Table of contents

1 GENERAL INFORMATION ............................................................................................................................................................3

2 SAFETY INFORMATION ...............................................................................................................................................................4

3 TECHNICAL SPECIFICATIONS ....................................................................................................................................................5

4 DESCRIPTION AND FUNCTION ...................................................................................................................................................9

5 INSTALLATION ...........................................................................................................................................................................11

6 MAINTENANCE ...........................................................................................................................................................................14

7 REJECTION .................................................................................................................................................................................16

8 TRANSPORT AND STORAGE ....................................................................................................................................................17

Disclaimer

All rights reserved.

Copyright

No part of this manual may be reproduced, transmitted, stored in any retrieval system or translated into any language, without the prior
written permission of NEMAG B.V. The products and trademarks are protected by copyright ©, various trademarks ® and patents.
Changes

All possible care has been taken in the preparation of this manual. All information, illustrations and specifications are based on the latest
information available at the time of publication. NEMAG B.V. reserves the right to make changes without notice to both this manual
(including dimension tables) and to the products that are described in this manual.
Product warranty

Any warranties, expressed or implied, concerning the use of Rope Pear Sockets and Quick Release Links apply to new, unused
products when tested in a standard testing machine under controlled conditions, in direct tension, and at a uniform rate of speed. The
term “Breaking load” contains no implication of what load a Rope Pear Socket and Quick Release Link will withstand if not properly
used, or if it suffers abuse. All equipment using Rope Pear Sockets and Quick Release Links must be properly maintained. Rope Pear
Sockets and Quick Release Links must be properly stored, handled, used and maintained within the rules of user manual. Most
importantly, Rope Pear Sockets and Quick Release Links must be regularly inspected before and during each use. Inspections must
meet local or applicable national safety regulations. Damage, abuse, overloading or improper maintenance can cause failure and
accidents. If in doubt about the safe and proper use of Rope Pear Sockets and Quick Release Links consult manufacturer.

© Copyright NEMAG B.V., the Netherlands

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 2

1 General information

1.1 Purpose of the document

This manual gives the information that is necessary for safe use of the product. Read and understand this manual before you use
the product. The information provided is based on general data known at the time of publication of this manual. Nemag BV has a
policy of continuous improvement and reserves the right to change or modify the product.

1.2 Conventions
1.2.1 Language
The original text of the manual is written in US English. Any translation is a derivative of the original text.

1.2.2 Illustrations
The illustrations in the manual are a typical example of the delivered product. Essential differences in configuration between
product types are indicated in the text.

1.2.3 Units
All data in this manual is given in accordance with metrical European units and standards.

1.3 Admonitions
DANGER
Indicates a hazard with a high level of risk which, if not avoided or if the instruction is executed incorrectly, will cause death,
serious personal injury, or damage to the product.

WARNING
Indicates a hazard with a medium level of risk which, if not avoided or if the instruction is executed incorrectly, can cause
death, serious personal injury, or damage to the product.

CAUTION
Indicates a hazard with a low level of risk which, if not avoided or if the instruction is executed incorrectly, can cause minor
personal injury, or damage to the product.

NOTE
Indicates important information for correct use of the product.

1.4 Availability and storage

Keep this manual at a safe location for future reference. All manuals can be downloaded from our website. NEMAG B.V. can
supply more copies on request.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 3

2 Safety information

2.1 Markings
The following information is given on the NEMAG Rope Pear Socket:

A. Batch code

B. Size

C. NEMAG logo

The figures for batch code and size in the illustration are an example.

2.2 Safety instructions

Read this manual carefully and keep the manual for future reference.
• Always obey the safety instructions in this manual and in the manual(s) of associated equipment that is used with the NEMAG
Rope Pear Socket.

• The NEMAG Rope Pear Socket and any associated equipment must be used, maintained and stored in accordance with this
manual, the manual(s) of the associated equipment, and the applicable local legislation.
• The NEMAG Rope Pear Socket must be inspected before and during each use, as described in this manual, and in accordance
with the applicable local legislation.

• Do not subject the NEMAG Rope Pear Socket to temperatures that are higher than 350° C.
• Do not subject the NEMAG Rope Pear Socket to temperatures that are higher than 300° C for more than 100 hours.
• Do not use the NEMAG Rope Pear Socket if it has become highly magnetic.
• Do not install a steel wire rope with a diameter that differs from the specifications in section 3.1.
• Do not use the NEMAG Rope Pear Socket if the number of undergone load cycles is more than 250,000 loads at SWL.
• Do not use the NEMAG Rope Pear Socket if it has been overloaded by more than 200%.
• Do not use the NEMAG Rope Pear Socket if it is permanently deformed or seriously damaged.
• Do not weld or heat-treat the NEMAG Rope Pear Socket.
• Reject and destroy the NEMAG Rope Pear Socket if any of the conditions in chapter 7.

When you are in doubt about the safe and correct use of the NEMAG Rope Pear Socket, refer to NEMAG B.V.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 4

3 Technical specifications
NOTE
The working load is maximally equal to 1/5th of the indicated minimum breaking load.

NOTE
The working load is the recommended maximum load for grabbing operations when NEMAG Quick Release Links and
NEMAG Rope Pear Sockets pass over a wide ‘U’ cable sheave. For other applications, you must adhere to a safety factor that
is in line with official local and international directives.

NOTE
The breaking strength of the NEMAG Rope Pear Socket is equal or higher than the breaking strength of the average
applicable steel wire rope in that size of socket (based on the construction 6x36WS with steel core with a tensile strength of
1960 N/mm2).
For the NEMAG Rope Pear Socket type S, the breaking strength is related to special steel wire ropes with a smaller diameter
that have a higher breaking load, like 8-strand wire ropes.

3.1 NEMAG Rope Pear Sockets

Pear Wire rope Working Breaking Dimensions (mm) L Weight

size diam. (mm) load (kg) load (kg) A B C D E F G H I (mm) (kg)
2 12-13 2,000 14,000 95 56 25 195 15.5 13.5 22 25 16 41 0.4
3 14-15 2,500 17,500 109 64 28 220 17.5 15.5 24 29 19 48 0.7
4 16-17 3,000 22,500 123 70 31 220 19.5 17.5 26 31 21 58 0.9
5 18-19 4,500 27,500 135 84 33 245 21 19 30 42 23 64 1.4
6 20-21 5,000 35,000 152 84 36 310 23 21 33 38 26 74 1.6
7 22-24 7,000 42,500 166 100 40 310 26 23 37 48 30 78 2.2
8 25-27 8,000 52,500 186 100 43 350 28 25 39 44 32 90 2.5
9 28-30 11,000 70,000 202 120 45 350 32 28 40 58 35 98 3.7
10 31-33 13,000 85,000 222 120 52 445 32 28.5 45 56 39 110 4.0
11 34-36 15,000 95,000 239 142 55 445 36 31.5 50 70 42 110 6.1
12 37-39 17,000 110,000 264 142 60 495 39 34.5 51 64 45 130 6.3
13 40-42 21,000 125,000 285 166 63 555 43 36.5 59 80 48 132 8.8
14 43-45 26,000 155,000 312 166 68 595 47 40 62 72 51 155 10.7
15 46-48 30,000 180,000 337 170 75 595 51 44 66 68 55 170 11.6
17 52-56 42,500 240,000 400 220 84 880 60 54 75 90 63 200 22.1

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 5

NEMAG Rope Pear Sockets type S

Pear Wire rope Working Breaking Dimensions (mm) L Weight

size diam. (mm) load (kg) load (kg) A B C D E F G H I (mm) (kg)
924 22-24 11,000 70,000 192 133 40 325 31 27 40 58 29 96 4.1
1026 25-27 13,000 85,000 212 143 43 375 35 30.5 43 60 32 108 5.0
1130 28-30 15,000 95,000 239 156 45 400 36 31.5 50 70 35 122 6.0
1232 31-33 17,000 110,000 249 165 52 425 39 34.5 57 72 38 118 8.2
1336 34-36 21,000 125,000 257 184 62 450 43 36.5 60 80 42 118 9.1
1440 37-40 26,000 155,000 297 192 60 475 47 40 62 80 46 142 11.8
3221 42-44 32,500 189,000 314 204 66 425 53 46 70 80 49 144 13.8
1548 46-48 30,000 180,000 329 192 67 575 51 44 66 80 57 157 12.4
1648 46-48 36,000 215,000 343 218 70 500 56 50 75 90 54 157 16.3

3.2 NEMAG Quick Release Links

Link Working Breaking Dimensions (mm) Weight

size load (kg) load (kg) A B C D E F G (kg)

4 3,000 25,000 76 76 24.5 19 30 21 25.2 1.0

5 4,500 33,000 84 84 27 21 32.5 23 28 1.3
6 5,000 37,500 92 92 29.5 23 35 25 30.3 1.6
7 7,000 49,000 100 100 32 25 38 28 32.8 2.0
8 8,000 54,000 108 108 34.5 27 40.5 31 35.3 2.6
9 9,500 60,000 116 116 37 29 43.5 34 38 3.0
10 12,000 75,000 128 128 40.5 32 48 37 41.6 4.2
11 15,000 95,000 140 140 44 35 53 40 45.8 5.5
12 17,000 110,000 152 152 47.5 38 57 43 49.6 7.1
13 21,000 135,000 164 164 51 41 61.5 46 53.4 9.1
14 26,000 160,000 176 173 54 44 66 50 58 10.8
15 30,000 175,000 188 188 58 47 70.5 52 61 13.7
17 42,500 260,000 222 222 68 56 84 62 71 22.8

NOTE
The force transmitting parts of the NEMAG Quick Release Link are made of material in accordance with the specifications laid
down in standard EN 1677-1 Components for slings – Forged steel components – Grade 8.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 6

3.3 Connection between NEMAG Rope Pear Sockets and
NEMAG Quick Release Links
A NEMAG Rope Pear Socket can be connected with a NEMAG Quick Release Link of the same size, or to a NEMAG Quick
Release Link of a different size as shown in the table below. The example below shows how you can find the correct size Quick
Release Link and Rope Pear Socket. An additional safety factor can be included.

Given:
• Steel wire rope with a diameter of 26 mm
• Safe working load of the steel wire rope: 10,000 kg

1. According to section 3.1, select NEMAG Rope Pear Socket no. 1026
2. Then, according section 3.1, and the table below, NEMAG Quick Release Link no.10 is possible

NEMAG Quick Release Link

size 4 5 6 7 8 9 10 11 12 13 14 15 17
2
3

4
5
6

7
8
9

10
11
NEMAG Rope Pear Socket

12

13
14
15

17

type s
924
1026
1130
1232

1336
1440
3221

1548
1648

Connection possible
Connection not possible

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 7

3.4 Wide ‘U’ cable sheaves

Pear Wire rope Link Dimensions (mm)

size diam. (mm) sizes A B C D E R
4 16-17 4 560 694 750 60 9 7
5 18-19 4-5-6 630 788 850 70 10 9
6 20-21 5-6-7 710 880 960 75 11 12
7 22-24 6-7-8 710 890 970 80 12 10
924 22-24 8-9-10 710 890 970 80 12 10
8 25-27 7-8-9 800 984 1060 80 14 13
1026 25-27 9-10 800 984 1060 80 14 13
9 28-30 8-9-10 900 1116 1210 95 15 13
1130 28-30 10-11-12 900 1116 1210 95 15 13
10 31-33 9-10-11 1000 1240 1360 105 17 16
1232 31-33 11-12-13 1000 1240 1360 105 17 16
11 34-36 10-11-12 1000 1240 1360 105 19 14
1336 34-36 12-13-14 1000 1240 1360 105 19 14
12 37-39 11-12-13 1200 1450 1560 110 20 12
1440 37-40 13-14-15 1200 1450 1560 110 20 12
13 40-42 12-13-14 1200 1450 1560 110 21 12
3221 42-44 15 1200 1455 1560 110 23 16
14 43-45 13-14-15 1400 1655 1760 110 23 16
15 46-48 14-15 1600 1870 1960 110 25 25
1548 46-48 14-15 1400 1655 1760 110 25 16
1648 46-48 15-17 1400 1680 1760 122 25 16
17 52-56 17 1800 2085 2200 122 29 18

NOTE
Wide ‘U’ cable sheaves generally have the dimensions as shown in the table above. In case of different dimensions, refer to
NEMAG B.V.

NOTE
Diameter C has been designed for a NEMAG Quick Release Link that is one size larger than the NEMAG Rope Pear Socket
that is indicated in the table.
Radius E depends on the diameter of the applied steel wire rope.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 8

4 Description and function

4.1 Overview
A. Bow
B. Level cam for casting material
C. Body
D. Outer end

NEMAG Rope Pear Sockets are cast from austenitic manganese steel, which
combines a high toughness and a high resistance to wear. The NEMAG Rope Pear
Socket generally lasts longer than the steel wire rope itself.

The figures for batch code and size in the illustration are an example.

The standard NEMAG Rope Pear Socket is designed for installation and use with
common steel wire ropes.

The NEMAG Rope Pear Socket type S is especially designed for installation and
use with high strength / compacted steel wire ropes.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 9

4.2 Intended use

The NEMAG Rope Pear Socket is an end connection for steel wire ropes. The NEMAG Rope Pear Socket ensures a strong
connection with other steel wire ropes, chains or appliances, especially in combination with the NEMAG Quick Release Link.

Typical applications of the NEMAG Rope Pear Socket are:

• Assembly of 1 outer end of a steel wire rope fitted with a NEMAG Rope Pear
Socket (A) and 1 chain outer end (C), connected with a NEMAG Quick Release
Link (B).

• Assembly of 1 outer end of a steel wire rope fitted with a NEMAG Rope Pear
Socket (A) and 1 piece of equipment that is fitted with a fixed eye (C), connected
with a NEMAG Quick Release Link (B).

• Assembly of 2 outer ends of steel wire ropes fitted with NEMAG Rope Pear
Sockets (A, C), connected with a NEMAG Quick Release Link (B). This
combination is suitable to pass over a special rope sheave, called a wide 'U'
sheave. See also section 3.

For other applications, refer to NEMAG B.V.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 10

5 Installation
The NEMAG Rope Pear Socket can be fitted to the steel wire rope in 2 ways:
• with 2-component casting resin, or;
• with metallic casting mass.

The general method for installation is the same for both casting materials. Refer to the table at the end of this procedure for the
required volume of casting material.

NOTE
Refer to the instructions that come with the casting material and to the supplier of the steel wire rope for specific information
about the use of the casting material.

1. Make sure that the conical case inside the NEMAG Rope Pear socket is free of
any paint and grease.

2. Place the NEMAG Rope Pear Socket over the steel wire rope.

3. Carefully tie up the wire rope over a length of at least 2 times diameter (D) of
the steel wire rope. Start at a distance (L) from the top of the steel wire rope.
Distance L is to be found on next page table.

4. Untwine all strands so that the end of the steel wire rope looks like a broom.

5. Thoroughly clean the broom. Remove any grease with a (branded) degreaser
or with an ultrasonic cleaning agent. Keep the broom in a downward position
while you clean it to prevent that liquid comes into the steel wire rope. Let the
cleaned end of the steel wire rope dry.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 11

6. Slide the NEMAG Rope Pear Socket over the broom until the untwined strands
almost reach the level cam for casting, inside the conical case. Then lock the
steel wire rope and the NEMAG Rope Pear Socket in a vertical position. The
steel wire rope must be perfectly in line with the body of the NEMAG Rope
Pear Socket and hang straight over a length of 24 times the diameter of the
steel wire rope.

7. If you use 2-component casting resin:

a. First pour a little bit of resin from above into the NEMAG Rope Pear
Socket until some first resin leaks out of the underside of the body of the
NEMAG Rope Pear Socket. This to make sure that the underside of the
body is completely filled with resin.

b. Close the underside of the NEMAG Rope Pear Socket at the end of the
wire rope with a flexible sealant. This prevents further leakage of casting
resin.

8. If you use metallic casting mass: Close the underside of the NEMAG Rope
Pear Socket before you pour in the casting mass.

9. Pour the resin or casting mass from above into the NEMAG Rope Pear
Socket, up to the level cam. Also refer to the instructions that come with the
casting material.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 12

Rope Pear Socket

NEMAG Rope Pear Socket Steel wire rope L Required volume of casting material
size diameter (mm) (mm) cubic centimetre (cc)
4 16-17 58 70
5 18-19 64 85
6 20-21 74 125
7 22-24 78 150
8 25-27 90 175
9 28-30 98 195
10 31-33 110 200
11 34-36 110 400
12 37-39 130 400
13 40-42 132 700
14 43-45 155 700
15 46-48 170 700

17 52-56 200 1550

Rope Pear Socket type S

NEMAG Rope Pear Socket Steel wire rope L Required volume of casting material

size diameter (mm) (mm) cubic centimetre (cc)

924 22-24 96 205

1026 25-27 108 290

1130 28-30 122 340

1232 31-33 118 460

1336 34-36 118 700

1440 37-40 142 750

3221 42-44 144 800

1548 46-48 157 970

1648 46-48 157 1150

NOTE
The indicated volume of casting material for each size of the NEMAG Rope Pear Socket is an indication and is subject to
change.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 13

6 Maintenance
Carry out maintenance (lubrication, cleaning, inspection and tests, removing burrs) as described in this chapter and according to
the applicable local legislation.

6.1 Lubrication
• Grease the contact areas (A). This extends the lifetime of both the NEMAG
Quick Release Link and the NEMAG Rope Pear Socket.
• Use EP3 or EP4 grease (lubricant for high-pressure contact surfaces).
• Apply grease after every 24 hours of use.

NOTE
Do not grease the NEMAG Rope Pear Socket when it is used in an environment with large quantities of abrasive particles. For
example during transshipment of alumina or other abrasive / dusty ores.

6.2 Cleaning
During use, particles that stimulate wear can become embedded in the lubricant. Therefore, regularly clean the bow of the NEMAG
Rope Pear Socket.

6.3 Visual inspection

Visually examine the NEMAG Rope Pear Socket for defects after every 200 hours of use.

6.4 Removing sharp hard points and burrs

Grind off sharp hard points (so-called nitride pins) and burrs that can develop as a result of wear. The inside of the bow must be
smooth and free of burrs. Polishing the contact surfaces will increase the lifetime of the NEMAG Rope Pear Socket. Any surface
defects must not exceed the limits for dye penetrant inspection (DPI) as indicated in standard EN 1371-1 level 3.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 14

6.5 Inspection interval and lifetime indication
CAUTION
The data in the tables below are indicative lifetimes, based on our experience and general applications. High dynamic
forces in the application decreases the lifetime significantly. You must assess the application to determine the required
inspection interval and lifetime. At new applications, additional inspection intervals must be applied in order to determine
the lifetime for that application. The number of load cycles per grab cycle is affected by the average amount of trimming
works and the crane system.

Refer to section 6.3 for the methods of inspection.

Refer to chapter 7 for the criteria of rejection.

Criterion: Number of cycles at Safe Grab operation General purpose and container operation
Work Load (SWL)
60 cycles / hour 60 cycles / hour
1,6 load cycle during one grab cycle. 1 load cycle during one operation cycle.
Inspection after 125,000 cycles at SWL 125,000 cycles at SWL
Do not use after 250,000 cycles at SWL 250,000 cycles at SWL

Criterion: Hours of operation Grab operation General purpose and container operation
Inspection after 1300 hours of operation 2000 hours of operation
Do not use after 2600 hours of operation 4000 hours of operation

Criterion: Shifts of operation Grab operation General purpose and container operation
24 hours per day operation Inspection after 8 weeks Inspection after 12 weeks
Do not use after 16 weeks Do not use after 24 weeks
16 hours per day operation Inspection after 12 weeks Inspection after 18 weeks
Do not use after 24 weeks Do not use after 36 weeks
8 hours per day operation Inspection after 24 weeks Inspection after 36 weeks
Do not use after 48 weeks Do not use after 72 weeks

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 15

7 Rejection
WARNING
If any of the rejection criteria below are exceeded, the NEMAG Rope Pear Socket must be rejected and destroyed.

• Wear is more than 15% of the nominal dimension at any place.

• Dimension “W” must be ≥ than 85% of the nominal dimension “E”

• Heating in excess of 350° C has taken place.

• Heating in excess of 300° C has taken place for more than 100 hours.

• Any form of welding work or heat treatment has taken place.

• Any permanent deformation or serious damage.

• Any cracks, or indication of cracks, in the material.

• The number of undergone load cycles is more than 250,000 loads at SWL.

• Overloading by more than 200% has taken place.

• The NEMAG Rope Pear Socket has become highly magnetic

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 16

8 Transport and storage

8.1 Conservation for shipment

The NEMAG Rope Pear Socket has been conserved for shipment with a rust-proofing agent. Make sure that the NEMAG Rope
Pear Socket does not make contact with substances that stimulate oxidation.

8.2 Storage
The minimum requirement for storage is protection against humidity. Check the conservation every 3 months if storage takes place
in very humid conditions. If necessary, correct the conservation.

Nemag | User Manual | Rope Pear Socket EN | Revision 1.3 17