Dungs MVD 2050 s02 X 230 Vac Ip54 Dungs 253018
Dungs MVD 2050 s02 X 230 Vac Ip54 Dungs 253018
ATEX II3GD
High-pressure switch
GW…A4/2 HP X
1 … 12
DUNGS ATEX product range
Products Page for use in
Category: II3G Category: II3D
Zone 2, gas Zone 22, dust
Single solenoid valve, one stage operation
4 �
MV ... X, MVD ... X
Differential pressure switch
8 �
GGW…A4/2 X, GGW…A4-U/2 X
High-pressure switch
8 �
GW…A4/2 HP X
Valve proving system
VPM-VC, DSLC pxVx 24 V DC �
(if installed outside of the explosive atmosphere)
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ATEX Directive 2014/34/EU ATEX Workplace directive 1999/92/EC Explosion protection document
Directive 2014/34/EU concerning Determination of minimum require- The employer/operator shall create
equipment and protective systems ments for improving the safety and an explosion protection document
intended for use in potentially health protection of workers poten- within his risk assessment and di-
explosive atmospheres. It deter- tially at risk from explosive atmos- vide areas with hazardous, potentially
mines rules for placing products, pheres. This directive contains basic explosive atmosphere into zones. He
which are intended for use in poten- safety requirements that must be im- shall create an Ex zone plan repre-
tially explosive atmospheres, on the plemented by the operator/employer. senting the extension of each individ-
market. For the first time, non-electri- These include: ual zone and, if necessary, the overall
cal equipment is covered by this dimensions.
directive. Turning couplings, for ■ Primary explosion protection
example, can create a risk of ignition Prevention or limitation of the for- The explosion protection document
due to inadmissibly high warming. mation of explosive atmospheres shall demonstrate in particular:
■ Secondary or constructive ex-
Annex II of this directive contains plosion protection ■ that the explosion risks have been
the general requirements con- Avoidance of effective ignition determined and assessed
cerning health and safety protec- sources ■ a list of measures taken in order to
tion to be observed by the manu- ■ Tertiary explosion protection prevent explosions
facturer and to be proven by Mitigation of the detrimental effects ■ the division of areas with potentially
means of the corresponding con- of an explosion to a harmless degree explosive atmospheres into zones
formity assessment procedures. (Ex zone plane)
The purpose of this directive is ■ compliance with minimum require-
the protection of persons working ments
in potentially explosive atmos-
pheres. The form of the explosion protection
document is not prescribed. All rele-
vant documentation that might be
useful for evaluating an explosion
hazard may be added to the explo-
The operator is solely responsible for the safety of his installation:
sion protection document:
Registers of hazardous substances,
■ Creation of the installation-specific explosion protection document
user manuals of the used equipment
■ Determination of the zones
according to ATEX Equipment direc-
■ Use of equipment conform to a certain zone
tive 2014/34/EU, operating instruc-
■ Proper installation
tions, organisational measures, risk
■ Examination prior to putting into service
assessments, alarm and risk preven-
■ Regular check and maintenance of the installation in order to maintain the
tion plan.
proper condition of the overall installation.
2 … 12
Definition of ATEX terms
Equipment 'Equipment' means machines, apparatus, fixed or mobile devices, control components and
instrumentation thereof and detection or prevention systems which, separately or jointly,
are intended for the generation, transfer, storage, measurement, control and conversion of
energy for the processing of material and which are capable of causing an explosion through
their own potential sources of ignition.
Components 'Components' means any item essential to the safe functioning of equipment and protective
systems but with no autonomous function.
Equipment groups Equipment group I Equipment group II
Equipment intended for use in mines, surface Equipment intended for use in other places
and underground parts
Categories Category 1 Category 2 Category 3
Very high level of protection High level of protection Requisite level
of protection during
normal operation
Explosive Gases, vapours, mists Dusts
atmosphere G D
Explosion groups Gases and vapours are classified in three explosion groups due to their special flammability.
Their hazardous nature increases from explosion group IIA to IIC.
The higher explosion group, e.g. IIC, includes the lower groups IIB and IIA.
IIA IIB IIC
Temperature The admissible surface temperatures are divided into 6 temperature classes (T1-T6). Combustible
classes gases and vapours can be classified in these temperature classes based on their ignition points.
The following max. allowable surface temperatures of the equipment are valid for the temperature
classes. A higher temperature class, e.g. T6, includes any lower temperature classes, e.g. T5 ...T1.
T1 ≤ 450 °C T2 ≤ 300 °C T3 ≤ 200 °C T4 ≤ 135 °C T5 ≤ 100 °C T6 ≤ 85 °C
Division into zones The operator/employer shall classify all areas of his company, independently of the size of
the company, into zones with explosion hazard and document them in the explosion protec-
tion document. The zones are defined based on the probability of the formation of explosive
atmospheres.
Gases Zone 0 Zone 1 Zone 2
Vapours Zone 0 is a place in which an Zone 1 is a place in which Zone 2 is a place in which an
Mists explosive atmosphere con- an explosive atmosphere explosive atmosphere con-
sisting of a mixture with air of consisting of a mixture with sisting of a mixture with air of
flammable substances in the air or flammable substances flammable substances in the
form of gas, vapour or mist is in the form of gas, vapour or form of gas, vapour or mist is
present continuously or for mist is likely to occur in nor- not likely to occur in normal op-
long periods or frequently. mal operation occasionally. eration but, if it does occur, will
persist for a short period only.
Dusts Zone 20 Zone 21 Zone 22
Zone 20 is a place in which Zone 21 is a place an explo- Zone 22 is a place an explo-
an explosive atmosphere in sive atmosphere in the form sive atmosphere in the form of
the form of a cloud of com- of a cloud of combustible a cloud of combustible dust in
bustible dust in air is present dust in air is likely to occur air is not likely to occur in nor-
continuously, or for long peri- in normal operation occa- mal operation but, if it does
ods or frequently. sionally. occur, will persist for a short
period only.
ATEX zones
Zone 0 Zone 1
> 1000 h/year 10 -1000 h/year
Zone 2
< 10 h/year
Example "Fuelling"
3 … 12
Times are approximate values
Safety
solenoid valves,
one stage operation
ATEX
on valve body: II3GD T3
on solenoid: II 3 G Ex mc nA IIB T3 Gc
II 3 D Ex mc IIIB T100°C Dc
MV ... X
MVD ... X
4 … 12
Technical data MV ... X, MVD ... X
ATEX solenoid valves Safety solenoid valves, one stage operation
ATEX II3GD
ATEX group II
ATEX category 3
Atmosphere Gas (G) and dust (D)
Temperature class T3
Nominal diameter, DN 10 15 20 25 40 50 65 80 100 125 150
Pipe thread acc. to DIN 2999, Rp ⅜ ½ ¾ 1 1½ 2
Flanges Connection flanges as per DIN 2501 part 1 matching welding neck flanges
as per DIN 2633, (PN 16) DN 40 - DN 150, ISO 7005-2 (PN 16)
Max. operating pressure Up to 200 mbar (20 kPa): MV 2...; MVD 2...
Up to 500 mbar (50 kPa): MV 5...; MVD 5...
Solenoid valve Valve acc. to EN 161, class A, group 2, one stage operation
Closing time <1s
Opening time < 1 s at an ambient temperature of +20 °C
Main flow setting Manually for MVD X
Material Standard versions
of the gas-bearing parts Housing: Aluminium, steel, brass
Seals: NBR
Versions without non-ferrous material
Housing: Aluminium, steel
Seals: NBR
Voltage / frequency ~(AC) 230 V (+10 % -15 %); 50-60 Hz - other voltages on request
Power / current consumption See type overview
Duty cycle Continuous duty
International protection IP 54 as per IEC 529 (EN 60529)
Electrical connection Connecting cable 5 m
Duty classification MV X, MVD X Rp ⅜ - Rp 2: max. 100/h
MV X DN 40 - DN 100: max. 100/h
MV X DN 125 - DN 150: max. 20/h
MVD X DN 40 - DN 80: max. 100/h
MVD X DN 100 - DN 150: max. 20/h
Sample and start gas connection G ¼ DIN ISO 228 on both sides in the supply pressure area,
additionally on the input side G ¾, as of DN 40 (flange)
Dirt trap Integrated sieve, mesh size 1 mm
Temperature range Ambient temperature: -15 °C to +60 °C
Medium temperature: -15 °C to +60 °C
Storage temperature: -30 °C to +80 °C
Mounting position Solenoid standing vertically to lying horizontally
Limit switch Mounting not permitted!
Valve check system DSLC pxVx (installation outside of Ex zone)
5 … 12
Flow diagram
∆p [mbar]
°
Vn [m3/h] Air dv = 1.00
°
Vn [m3/h] Natural gas dv = 0.65
° Gasart Dichte
Vgas used = V° air x f Type of gas Spec. Wgt. dv f
[kg/m3]
Erdgas
0.81 0.65 1.24
Natural gas
Dichte Luft Stadtgas
0.58 0.47 1.46
Spec. weight air City gas
Flüssiggas
Dichte des verwendeten Gases 2.08 1.67 0.77
LPG
f= Spec. weight of gas used
Luft
1.24 1.00 1.00
Air
6 … 12
Dimensions [mm]
MVD 503 X - MVD 520 X
MVD 2040 S02 X
- MVD 2100 S02 X
Dimensions [mm]
MV 5125 X
MV 2150 S02 X Viton
MV 5150 X
MVD 5100 X
MVD 2125 S02 X
MVD 2150 S02 X
Weight [kg]
~(AC)230 V
ATEX
Solenoid
Pmax. [VA]
Imax. [VA]
Solenoid valves
number
number
DN / Rp
øa b c d e f g h
[mbar]
Order
II3GD
pmax.
MVD 503 X 500 Rp ⅜ 100X 253011 17 0.08 < 1 s 50 60 90 75 113 190 20 1.6
MVD 505 X 500 Rp ½ 100X 253012 17 0.08 < 1 s 50 75 90 75 113 200 23 1.7
MVD 507 S02 X 500 Rp ¾ 200X 253013 30 0.15 < 1 s 75 100 135 80 160 190 25 2.4
MVD 510 X 500 Rp 1 200X 253014 30 0.15 < 1 s 75 110 135 90 165 190 30 3.3
MVD 515 X 500 Rp 1½ 300X 253015 65 0.30 < 1 s 95 150 175 116 210 255 35 5.3
MVD 520 X 500 Rp 2 400X 253016 100 0.48 < 1 s 115 170 190 130 235 300 45 9.5
MVD 2040 S02 X 200 DN 40 300X 253017 65 0.30 < 1 s 95 200 170 150 230 255 40 6.2
MVD 2050 S02 X 200 DN 50 300X 253018 65 0.30 < 1 s 95 230 170 165 230 255 45 8.4
MVD 2065 S02 X 200 DN 65 400X 253019 100 0.48 < 1 s 115 290 215 185 275 320 55 13.4
MVD 2080 S02 X 200 DN 80 500X 253020 80 0.42 < 1 s 130 310 250 200 305 360 70 18.7
MVD 2100 S02 X 200 DN 100 550X 253021 100 0.48 < 1 s 150 350 310 240 395 480 85 100 30.8
MVD 2125 S02 X 200 DN 125 61EX 253022 90* 10** < 1 s 170 400 406 290 531 514 112 125 54.5
MVD 2150 S02 X 200 DN 150 61EX 253023 90* 10** < 1 s 170 480 439 290 582 547 125 143 62.7
MVD 5100 S02 X 500 DN 100 61EX 253031 90* 10** < 1 s 170 350 360 240 418 600 85 100 39.7
MV 5125 X 500 DN 125 61EX 253032 90* 10** < 1 s 170 400 406 290 531 514 112 125 53.1
MV 5150 X 500 DN 150 61EX 253033 90* 10** < 1 s 170 480 439 290 582 547 125 143 62.1
*Electrical power when open ** Switch-on current for approx. 3 s
f = Space required for mounting the solenoid d = Max. width
7 … 12
High-pressure switch Differential pressure switch
for gas, air, flue for gas, air, flue
and exhaust gases and exhaust gases
GW…A4/2 HP X GGW…A4/2 X
GGW…A4-U/2 X
8 … 12
Technical data GW…A4/2 HP X GGW…A4/2 X
ATEX pressure switch Overpressure switch GGW…A4-U/2 X
Differential pressure switch
ATEX II3G and II3D
ATEX group II
ATEX category 3
Atmosphere Gas (G) and dust (D)
Explosion group Gas: IIB
Maximum experimental safe gap Dust: IIIB
Max. surface temperature +75 °C
Max. operating pressure GW 500 A4 HP X GGW 3 A4/2 X up to
pmax = 2 bar (Gas) @ setting range 0,1-0,15 bar GGW 150 A4/2 X
pmax = 5 bar (Gas) @ setting range 0,15-0,5 bar 500 mbar (50 kPa)
9 … 12
Dimensions [mm] Dimensions [mm]
GW…A4/2 HP X GGW…A4/2 X
GGW…A4-U/2 X
67.6
67.6
10.3
81
38.2
38.2
Screw plug G ¼ with sealing ring
SW 21
Screw plug with longitudinal slot 1.0
⊖G⅛
4 self-tapping 4 self-tapping Gas or
cap screws cap screws Air
M3 x 14 □ 77 M3 x 14 □ 77
longitudinal slot 0.8 and longitudinal slot 0.8 and
recessed head DIN 7902-72 recessed head DIN 7902-72
+
21
SW
38.5
38.5
114
114
⊕G¼ ⊕G¼
Gas or Gas
Air or air
Mounting positions (observe the change of the switching point if mounting position differs from standard)
10 … 12
Type
[mbar]
II3G and II3D
pmax.
GW ... A4/2 HP X GW 500 A4/2 HP X 2000 @ 100-150 251984 100 500 ≤ 30
Pressure 5000 @ 150-500
control device GW 2000 A4/2 HP X 5000 251985 400 2000 ≤ 50 @ 400-1000 IP 65
[-Au-M-V0] ≤ 100 @ 1000-2000
GW 6000 A4/2 HP X 8000 251986 1000 6000 ≤ 300
11 … 12
ATEX Product Range
ATEX II3GD
EU-Konformitätserklärung EU-Konformitätserklärung
EU-Conformity Certificate EU-Conformity Certificate
Die Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG Die Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
bescheinigt hiermit, daß die certify that the products speci- bescheinigt hiermit, daß die certify that the products speci-
in dieser Übersicht genannten fied in this overview fulfil the in dieser Übersicht genannten fied in this overview fulfil the
Produkte die Anforderungen basic requirements of the: Produkte die Anforderungen basic requirements of the:
folgender Richtlinie erfüllen: folgender Richtlinie erfüllen:
Produkte_Products Produkte_Products
ATEX-Richtlinie ATEX-Directive MVD 503 X 230 VAC IP54 ATEX-Richtlinie ATEX-Directive Druckwächter für Gas und Luft
2014/34/EU 2014/34/EU MVD 505 X 230 VAC IP54 2014/34/EU 2014/34/EU
Pressure switch for gas and air
MVD 505 X 24 VDC IP54
Die Anforderungen werden The requirements have
MVD 507 S02 X 230 VAC IP54 Die Anforderungen werden The requirements have GGW xx A4/2 X-Au-M-MS9-V0-VS3
erfüllt durch Übereinstim- been assured by compli-
MVD 507 S02 X 24 VDC IP54
erfüllt durch Übereinstim- been assured by compli- GGW xx A4-U/2 X-Au-M-MS9-V0-VS3
mung mit: ance with: mung mit: ance with:
MVD 510 X 230 VAC IP54 GW xx A4/2 HP X-Au-M-V0
EN 60079-0:2012 EN 60079-0:2012 MVD 510 X 24 VDC IP54 EN 60079-0:2012 EN 60079-0:2012
+A11:2013 +A11:2013 MVD 515 X 230 VAC IP54 +A11:2013 +A11:2013 Kennzeichnung/Marking
EN 60079-15:2010 EN 60079-15:2010 MVD 520 X 230 VAC IP54 EN 60079-15:2010 EN 60079-15:2010 Ex II3G Ex nC IIB T6 Gc
EN 60079-18:2009 EN 60079-18:2009 MVD 2040 S02 X 230 VAC IP54 EN 13463-1:2009 EN 13463-1:2009
Ex II3D Ex tc IIIB T75°C Dc
EN 60079-31:2009 EN 60079-31:2009 MVD 2050 S02 X 230 VAC IP54
EN 13463-1:2009 EN 13463-1:2009 MVD 2065 S02 X 230 VAC IP54
MVD 2080 S02 X 230 VAC IP54 -15 °C ≤ Ta ≤ + 70 °C
MVD 2100 S02 X 230 VAC IP54
MVD 2125 S02 X 230 VAC IP54
MVD 2150 S02 X 230 VAC IP54
MVD 2040 S02 X 24 VDC IP54
MVD 2050 S02 X 24 VDC IP54
MVD 2065 S02 X 24 VDC IP54
MVD 2080 S02 X 24 VDC IP54
MVD 2100 S02 X 24 VDC IP54 Dr. Ing. Karl-Günther Dalsaß, COO
MVD 2125 S02 X 24 VDC IP54 Karl Dungs GmbH & Co. KG
MVD 2150 S02 X 24 VDC IP54 Siemensstraße 6-10, D-73660 Urbach
MVD 5100 S02 X 230 VAC IP54 Urbach, 24 Juni 2016
MV 5125 X 230 VAC IP54
MV 5150 X 230 VAC IP54
Kennzeichnung/Marking
Auf Ventilkörper/on valve body
Ex II 3 GD T3
-15 °C ≤ Ta ≤ +60 °C