Annexure – D

Date : 3rd March 2020

Sr. No. Details’ Input

1 Name of Company JSW CEMENT LIMITED – DOLVI
2 Address of Village Khar Karavi, Post Office Gadab, Taluka
Company PEN Dist Raigad, Maharashtra Pin 402 2017
3 Plant Location Nearest Air Port – 80 KM – Mumbai
Nearest Railway Station – 9 KM PEN
Nearest Road – Mumbai Goa Highway NH 66
4 Production Capacity 2.2 MTPA
5 Products PSC (Portland Slag Cement)
OPC 53 Gr (Ordinary Portland Cement)
GGBS ( Ground Granulated Blast Furnace Slag)
6 Certification BIS ( Bureau of Indian Standard)
IS 455:2015 – PSC
IS 269:2015 – OPC 53 Gr
IS 16714: 2018 – GGBS
7 ISO certificates IMS certification by IR Classes Mumbai
ISO 9001: 2015
ISO 14001: 2015
ISO 45001 : 2018
8 Man power Own Employees – 126 Nos & Associates – 230
Nos
,
 This is to certify that the Quality Management Systems of

Organisation: JSW Cement Limited

Address: JSW Cement Limited, Village: Khar Karavi,
P.O.: Gadab, Taluka Pen,
District Raigad,
Maharashtra – 402 107, India

has been assessed and found conforming to the following requirement

Standard: ISO 9001:2015

Scope: Manufacturing and Supply of
Portland Slag Cement (PSC), Ground
Granulated Blast Furnace Slag (GGBS)
and Ordinary Portland Cement –
(OPC – 53- Grade)

Certificate No.: IRQS/210101135

Original Certification Date : 02/09/2015

Current Date of Granting : 22/09/2021

Expiry Date : 31/08/2024

 This is to certify that the Environmental Management Systems of

Organisation: JSW Cement Limited

Address: JSW Cement Limited, Village: Khar Karavi,
P.O.: Gadab, Taluka Pen,
District Raigad,
Maharashtra – 402 107, India

has been assessed and found conforming to the following requirement

Standard: ISO 14001:2015

Scope: Manufacturing and Supply of
Portland Slag Cement (PSC), Ground
Granulated Blast Furnace Slag (GGBS)
and Ordinary Portland Cement –
(OPC – 53- Grade)

Certificate No.: IRQS/210301136

Original Certification Date : 02/09/2015

Current Date of Granting : 22/09/2021

Expiry Date : 31/08/2024

 This is to certify that the Occupational Health & Safety Management Systems of

Organisation: JSW Cement Limited

Address: JSW Cement Limited, Village: Khar Karavi,
P.O.: Gadab, Taluka Pen,
District Raigad,
Maharashtra – 402 107, India

has been assessed and found conforming to the following requirement

Standard: ISO 45001:2018

Scope: Manufacturing and Supply of
Portland Slag Cement (PSC), Ground
Granulated Blast Furnace Slag (GGBS)
and Ordinary Portland Cement –
(OPC – 53- Grade)

Certificate No.: IRQS/210401137

Original Certification Date : 02/09/2015
(Unaccredited)
Current Date of Granting : 22/09/2021

Expiry Date : 31/08/2024

2. Introduction:
Production & Process is a systematic design of production processes in our
organization, to achieve maximum efficiency and utility as per our Business Plan to
produce products at lower cost, faster, and defect free.
The function starts with the production planning in coordination with the marketing
and sales department. Based on the planning, the raw material procurement for
production of different products is scheduled in consultation with all other
departments so as to meet the business plan on month to month basis.
2.1 Raw material process:
The Raw material are purchased through Purchase department and after assurance
from quality control department unloaded in the respective areas.

Stock is maintained asper business plan and closely monitored by the Production
head.
1.Slag- Slag is received from JSW steel plant through stacker and additional slag is
kept in the open area. (BC03 side)
2.Clinker-Stored in clinker silo. -Emergency stock is maintained at Jetty area.

3.Gyspsum- It is stored in the Gypsum Shed and ensure sufficient stock for
emergency.
2.2 Procedure of product, process and control:

The plant has a grinding and packing facility and has the portfolio of following
products:
1.Portland Slag Cement (PSC): - 50 to 52 % slag addition along with clinker and
gypsum.
2.Ordinary Portland Cement (OPC): No slag addition -95 % clinker & 5 % Gypsum
3.Ground Granulated Blast Furnace Slag (GGBS). :100% slag

The plant receives high quality Slag from JSW Steel Limited and procures Clinker
and Gypsum from other industries. Grinding and Packing is done through a state of
the art facility fully controlled from the Central Control Room, PLC Based system.
The Blast Furnace Gas and Coke Oven gases are used as fuel for the drying of raw
material in place of coal to reduce carbon footprints.

The quality is tested by quality control department each hour and final products are
stored in respective silos.
JSW Cement Limited has set up the 2.2 MTPA cement plant at Dolvi, Major
equipments are VRM-Vertical Roller mills and Roller Press (RP), both are designed
for optimum heat and energy consumption.
The plant has two types of mills, Roller press and Vertical Roller mills, one is for
grinding the clinker with 3-5% of gypsum and another for grinding the blast furnace
slag. After grinding, both the products are kept separately in silos. Both the
products are then mixed in a suitable proportion to make Portland Slag Cement
(PSC).

VRM: The JSW Dolvi unit has the two Vertical Roller Mills supplied by UBE Japan.
One VRM which is having capacity of 72 TPH was commissioned in the year of 1999
and another one was commissioned in the year of 2016 with 43 TPH for PSC &
GGBS grinding facility.
The ground slag with about 370 M²/ Kg. Blaine (fineness) in GGBS is separated from
the separator and stored in cement silo of 5500 MT capacity.
For manufacturing Portland Slag Cement (PSC), both OPC and GGBS (Granulated
Ground Blast-furnace Slag) are fed into the blender in pre-determined quantities.
Slag Mills-RP
Recently 2 Roller presses are commissioned in year of 2018-19 operating in the
combined circuit for Slag grinding. JSW Cement Ltd. is the first company in the
Indian Cement Industry to install this type of circuit.
JSW Cement plant is designed for manufacturing 100% Portland Slag Cement
(PSC), eco-friendly green cement highly useful in coastal areas. PSC is very popular
in other countries for last several years but in India it is now gradually becoming
popular in construction industry.

2.3 Storage and handling:

We have following silos with storage capacity as mentioned:

S.No Products Capacity ,MT

1 GGBS-1 5500
2 PSC 5500
3 CHD 5500
4 OPC-Steel silo 1000
5 GGBS-Steel silo 3000

2.4 Packing plant & Delivery:

The Company has installed 03 nos. of latest technology Roto packers (02 nos FLS
Ventomatic), with 90 TPH capacity and new 01 nos. Beumer make 120 tph. The
bags, having filled with predetermined quantity, are discharged on to the conveyor
and carried to the loading machine. In between, an online printer is installed for
printing of MRP, Week No. & Year on every bag. Bags are loaded in the trucks in a
systematic way just like palletization. The operators of the truck loader can fix the
loading pattern on the truck. JSW cement Dolvi also has the 05 bulk loading stations
having 150 tph capacity
Logistic department ensures the order execution and timely delivery of products.
4 ,5 ,6,7. Flow Chart: The flow chart for the entire process:

4.Raw
material
Business Plan Procurement Procurement Receiving - process
of raw of raw stores
material
material- material-

Storage of
raw material
Process Control –VRM-1-Procedure
Process Control: VRM-2
Process Control: Roller Press-procedure
Flow chart Roller press:
Storage and packing/loading:
Production planning /process planning

As per dispatch Stock is less, start Quality control

planning Plant Hourly checking of
Stock availability Product and Mill samples
selection as per Checking of
availability of plant fineness /Residue
target

Mixer Quality control Quality control

OPC+ GGBS for PSC Gypsum /SO3 If coarse - Increase
set point as target- separator rpm and
instructed by If less -increase again checking
quality department weigh feeder set
point for gyspum

Final product Dispatch as per

storage
order/target
GGBS
PSC
CHD

7. Product Identification –Flow Chart-Mixer procedure

Ground clinker Ground slag

with gyspum (GGBS)

MIXER

GGBS PSC CHD OPC

Slag-100% Slag- 52 %% Slag- 40 % Clinker- 95%
Clinker-43.5% Clinker-55 % Gyspum-5 %
Gypsum-4.5% Gypsum-5%
 TEST CERTIFICATE
Ground Granulated Blast Furnace Slag
THE LEADERS' CHOICE

Sr. No. Characteristic Requirement as per IS 16714:2018 Test Result

2
1 Fineness (M /KG) 320 (Min.) 382
2 Specific Gravity 2.89
3 Residue by wet basis on 45µ (%) 4.50
4 Manganese oxide (MnO) % 5.50 (Max) 0.20
5 Magnesium oxide (MgO) % 17.00 (Max.) 8.26
6 Sulphide Sulphur (S) % 2.00 (Max.) 0.54
7 Sulphate (as SO3) % 3.00 (Max.) 0.15
8 Insoluble residue, % 3.00 (Max.) 0.17
9 Chloride content % 0.10 (Max.) 0.008
10 Loss on ignition, % 3.00 (Max.) 0.38
11 Moisture content % 1.00 (Max.) 0.020
12 Glass content % 85 (Min.) 96.60
13 Slag Activity Index (SAI) (%)

Not less than 60 % of control OPC 43

(A) 7 days 70.08
Grade cement mortar cube

Not less than 75 % of control OPC 43

(B) 28 days 90.09
Grade cement mortar cube

15 Chemical Moduli
(A) (CaO + MgO + 1/3Al2O3) / SiO2+2/3Al2O3 1.00 (Min) 1.07
(B) CaO + MgO + Al2O3 / SiO2 1.00 (Min) 1.79

Note : Slag activity index (SAI) shall be determined using blend of 50 % GGBS and 50 % control OPC 43 conforming to IS
269, having total alkalies (Na2O+0.658 K2O not less than 0.6 % and not more than 0.9 % ). The blend shall be tested in
accordance with IS 4031 ( Part 6), for determining compressive strength of mortar.
SAI shall be determined as: Compressive strength of the mortar cube using blend
*100
Compressive strength of control OPC mortar cube
Week No.: 16 Month: 4 Year: 2022
Address:
JSW CEMENT LIMITED
Village- Khar Karavi, Post - Gadab Head-Quality Assurance
Taluka- Pen, District- Raigad
402107, Maharashtra. +91 2143 277601/2
 TEST CERTIFICATE
Ground Granulated Blast Furnace Slag
THE LEADERS' CHOICE

Sr. No. Characteristic Requirement as per IS 16714:2018 Test Result

2
1 Fineness (M /KG) 320 (Min.) 382
2 Specific Gravity 2.89
3 Residue by wet basis on 45µ (%) 4.50
4 Manganese oxide (MnO) % 5.50 (Max) 0.24
5 Magnesium oxide (MgO) % 17.00 (Max.) 8.24
6 Sulphide Sulphur (S) % 2.00 (Max.) 0.60
7 Sulphate (as SO3) % 3.00 (Max.) 0.16
8 Insoluble residue, % 3.00 (Max.) 0.12
9 Chloride content % 0.10 (Max.) 0.004
10 Loss on ignition, % 3.00 (Max.) 0.32
11 Moisture content % 1.00 (Max.) 0.020
12 Glass content % 85 (Min.) 96.60
13 Slag Activity Index (SAI) (%)

Not less than 60 % of control OPC 43

(A) 7 days 70.17
Grade cement mortar cube

Not less than 75 % of control OPC 43

(B) 28 days UT
Grade cement mortar cube

15 Chemical Moduli
(A) (CaO + MgO + 1/3Al2O3) / SiO2+2/3Al2O3 1.00 (Min) 1.06
(B) CaO + MgO + Al2O3 / SiO2 1.00 (Min) 1.78

Note : Slag activity index (SAI) shall be determined using blend of 50 % GGBS and 50 % control OPC 43 conforming to IS
269, having total alkalies (Na2O+0.658 K2O not less than 0.6 % and not more than 0.9 % ). The blend shall be tested in
accordance with IS 4031 ( Part 6), for determining compressive strength of mortar.
SAI shall be determined as: Compressive strength of the mortar cube using blend
*100
Compressive strength of control OPC mortar cube
Week No.: 19 Month: 5 Year: 2022
Address:
JSW CEMENT LIMITED
Village- Khar Karavi, Post - Gadab Head-Quality Assurance
Taluka- Pen, District- Raigad
402107, Maharashtra. +91 2143 277601/2
 JSW Cement Limited-Dolvi
List of laboratory Calibration
Next Due
Valid Date of
Sr.No Test Equipments / Chemicals Identification No. Least count & Range Test Used Clause reference Remarks date of
Calibration Calibration
Calibration

L.C-0.1 Range 1 to 500KN Yes For CTM Calibrations IS:4169-1988 1 24.01.2022 23.01.2024
1 Proving Ring 272.98. 500 KN Make: Malik Engg. 272.98

2 Digital Tensile Tester Machine DRX-5KN Make : Deepak Polyplast DRX-5KN L.C.-0.1 Max cap 2500 N Yes For bags strength Testing IS:1828(1):2015 1 22.07.2021 21.07.2022

Yes RPM of Vibration machine IS:4031(Part 6) 1988 1 01.12.2021 30.11.2022

3 Tachometer Model:DT-1236L AD43574 Make :Lutron DT-1236L Range 1-20000 RPM

Range upto 1200deg.Cent. Yes To cross check the temperature IS:4031 1 01.12.2021 30.11.2022
4 Digital Temperature Indicator Model:K Type. 6853 Make : Fourtech NA

0 to 24 Hr L.C 0.1 Sec Yes To check the time IS:4031(Part 6) 1988 1 01.12.2021 30.11.2022
5 Stop Watch Digital I.D.SW-01 Make: Racer .SW-01

Yes To check the temperature IS:4031 01.12.2021 30.11.2022

6 Glass Thermometer- 150 deg.cent GT-01 Make :GH Zeal GT-01 Range -10 to 150 deg.Cent. L.C.1 1

Yes Standrn. of weighing balance. IS:4031 1 30.12.2021 29.12.2022

7 Analytical Weight Box Model:S.Steel Sr.No. WB-01 Make :Labline. WB-01 Range 1mg-200Gm

Yes To show temp. IS:4031 1 01.12.2021 30.11.2022

8 Dig.Temp.Controller for Autoclave Make -West 111963AIM 400-2 Make :AIMIL West 111963AIM 400-2 Range 0-300◦ C L.C.1◦C

Yes Autoclave Expansion IS:4031 1 01.12.2021 30.11.2022

9 Length Comparator with dial gauge Sr. 09231 Make:BAKER Sr. 09231 Range 0 – 10 mm

Range 0 – 250 deg.cent. Yes For moisture testing. IS:4031 2 01.12.2021 30.11.2022
10 Laboratory Hot Air oven KI-03-05-01 & 02 Make :kumar KI-03-05

Range 10 – 60◦ C. L.C. 0.1/1%RH Yes For cube mould storage as per IS IS:4031 2 01.12.2021 30.11.2022
11 Environmental Test chamber 2X-07-74 & 2K9-08-116 Make :kumar 2X-07-74 & 2K9-08-116

Range 0-1200 deg.Cent. LC.1◦C Yes Testing at diff.temperature IS:4031 01.12.2021 30.11.2022
12 Furnace GPC 1200 Make :Carbolite GPC 1200 1

Range 0-1200 deg.Cent. L.C 1◦C Yes Testing at diff.temperature IS:4031 01.12.2021 30.11.2022
13 Muffle Furnace MF-01 Make :Thereleck MF 01 1

B137245931 L.C 0.1 mg Cap. 0.1mg to 220 mg. Yes Sample weighing purpose. IS:4031/ IS:4032 29.12.2021 28.12.2022
14 Electronic Balance -220 gm ML204/A01 Make : Mettler Toledo 1

1121183043 L.C 0.1 mg Cap. 0.1mg to 220 mg. Yes Sample weighing purpose. IS:4031/ IS:4032 29.12.2021 28.12.2022
15 Electronic Balance -220 gm AB 204-S Make : Mettler Toledo 1

22104066 L.C. 0.1 mg Cap. 1 gm to 3.0 kg Yes Sample weighing purpose. IS:4031 29.12.2021 28.12.2022
16 Electronic Balance 3.0Kg EWT3000 Make : EUREKA 1

22104067 L.C. 0.1 mg Cap. 1 gm to 3.0 kg Yes Sample weighing purpose. IS:4031 29.12.2021 28.12.2022
17 Electronic Balance 3.0Kg EWT3000 Make : EUREKA 1

180455743 L.C. 0.1 mg Cap. 1 gm to 3.0 kg Yes Sample weighing purpose. IS:4031 29.12.2021 28.12.2022
18 Electronic Balance 3.0Kg SW/II-30ED Make : CAS 1

Yes To check L.C.Expansion IS:4031(Part 3)1988 01.12.2021 30.11.2022

19 Laboratory Water bath 2K9-08-116 Make :kumar 2K9-08-116 L.C 5◦C Range 30 to 110 deg.cent 1

Yes To check the Humidity & Temp. IS:4031(Part 6) 1988 01.12.2021 30.11.2022
20 Dry & Wet bulb Thermometer Make : Zeal DWB-01 L.C.-1 deg.cent. Range 10 to 50◦C 1

Yes To show temp. IS:4031(Part 6) 1988 01.12.2021 30.11.2022

21 Curing Tank (1&2) Temperature Controler Make : Selec DTC-01 & DTC-02 L.C.- 0.1 Range 20 to 40 deg.cent. 1
For show autoclave machine
Range 0 -42 Kg/cm 2 Yes IS:4031 (Part-15)-1991 01.12.2021 30.05.2022
22 Autoclave pressure Gauge 42Kg AIMIL Sr.No. 112518 pressure. 1

Yes For sieve analysis IS 383 2016 01.12.2021 30.11.2022

23 Test sieve in mm 37.5,25,19,12.5,6.5,4.75,1.18 mm 37.5,25,19,12.5,6.5,4.75,1.0 mm NA 1
24 Sieve 45 microns Sr.No. 165847 AIM -392 45 Micron NA Yes For sieve analysis IS 4031 Part 15-1991 1 01.12.2021 30.11.2022
 25th May 2021

JSW Cement Limited. Dolvi.

Quality Manual for Supply of Consistent Quality Product

(PSC,CHD, OPC and GGBS )

Scope: The QC is equipped with full-fledged Grinding Unit laboratory for consisting of

a) Chemical Lab
b) Physical Lab
c) Instrument X‐Ray Lab
d) Shift Lab
e) Sampling Rooms

Purpose

The purpose of this procedure is to ensure a system for the following: ‐

Inspection & testing is carried out to meet the specified requirements

Inspection, measuring and test equipment are calibrated at prescribed intervals and maintained to
demonstrate the conformance of product

Product status is maintained at appropriate stages of production

Criteria and methods of operation of processes are defined, adequate controls are in place and
actions are taken in case of any nonconformity

Timely corrective and preventive actions are taken for actual and potential nonconformities/ deviations

Evaluation of QC performance based on the Key Performance Indicators (KPI).

Ensure that those operations having significant effect on environment, Energy Use, OHS at work
place are carried out under controlled conditions.

Scope

All products i.e. raw materials, in‐process and finished products in JSW Cement Plant at Dolvi.

All equipment used in the Quality Control Department at JSW Cement plant at Dolvi.
 Organization structure

The organization structure of the Quality Control Department is shown below.

Introduction:

To keep the consistency of JSW Cement considering various factors like different weather, clinker / slag quality
etc. , we propose to adopt the action plan as follows.

Average slag consumption: 50 to 52 %

The above table is based on clinker quality as given below:

C3S : > 58 %
C3A : > 8.5 %
1-day c/strength : Not less than 28 Mpa
Passing through 5 mm : 30 % maximum

Control Factors :

1. The above action plan is based on the clinker being received presently from Japan, Iran, UAE Cement.
However, in case of the change in the source/quality of clinker receipt, timely appropriate corrective action
plan will be implemented as deem fit.

2. Proper Sampling & testing to be ensured by Quality Control Department.

3. Filling & dispatch of product from the same silo at a time will be avoided to give consistent product. CCR &
Quality Control Department to take necessary action.

4. Mixing of PSC, CHD will be started after filling of minimum 50 % of rated capacity of intermediate GC silo
to ensure consistency of product. CCR to take necessary action.

5. Frequent Change over of PSC to GGBS CHD to GGBS & vice versa in packing machine is to be avoided.
Quality Control / logistic departments to ensure at the time of change over.

Remarks:

With the above action plan we have taken care of giving consistent product to the consumer throughout the
year maintaining over all 50 - 52 % slag addition.

Activities & responsible persons concerned are enclosed in the Annexure-1.

QC Head.
 Annexure-1

1. Sampling & Testing of Raw materials:

Various raw materials like clinker, chemical gypsum, anhydrite gypsum & granulated slag are being used
for manufacture of OPC ( Ordinary Portland Cement) , GGBS (Ground granulated blast furnace slag ) & PSC
(Portland Slag Cement).

Details are given below:

a) Clinker :

Activities Persons responsible Remarks

Supply from various sources through barges/Trucks HOD (Purchase) Requirement
is already
specified in
quality
manual
Unloading using cranes/directly & transported to JSW/PNP Port Ltd. Jetty In charge ..
site using tippers
Storage, barge /source wise in open yard during summer season & HOD QC ..
mixed barges/sources during monsoon season in temporary covered
shed.
Collection of representative samples (app. 10 kg each) twice in each Shift Chemist ..
shift from JSW /PNP unloading point.
Additional sample after completion of unloading barges/consignments HOD QC ..
app.20 to 25 Kg average sample is being collected from the stacked
material at JSW /PNP site.
The incremental samples (app. 50 Kg) are mixed together and reduced Asst. Manager (QC) ..
by coning and quartering method, to an approximate quantity of 10 Kg,
which is taken for Chemical & Physical testing.
A part of the sample about 200 Gms is ground in laboratory Pulveriser Asst. Manager (QC) ..
for Chemical analysis & 5 Kg of the composite sample is ground in
lab Ball mill along with gypsum (at Blaine 310-320 & SO3 2.5-2.6) for
Physical tests.
Various chemical constituents like LOI,SiO2,CaO, MgO, Fe2O3 , Shift Chemist ..
Al2O3,F/lime,IR,SO3 & Chloride are determined as per IS/4032 &
Volhards method , and on the basis of test results various values like
LSF,SM,AM, C3S,C2S, C3A & C4AF are calculated.
Various physical parameters like Blaine, standard Consistency, Asst. Manager (QC) ..
Soundness, setting time & compressive Strength & fines (-5 mm) tests
are determined as per IS/4031.

Activities Persons responsible Remarks

On the basis of predetermined quality of Chemical & Physical test HOD QC in ..
results (especially fines,CaO,C3S, SM & 1-day c/strength) , planning consultation with
in advance the pattern of proportionate mixing of clinker of different Plant Head
sources/barges as per our quality requirement.
b) Chemical Gypsum:

Activities Persons responsible Remarks

Supply from various sources through trucks. HOD (Purchase) ..

Unloading the trucks at JSW site shed/ yard . HOD (Stores & HOD ..
(QC)
Sampling during unloading & mixing separately supplier wise to make Shift Chemist ..
a day average sample .The samples are tested for moisture & purity as
per IS/10170.

c) Anhydrite Gypsum:

Activities Persons responsible Remarks

Supply from various sources through trucks HOD (Purchase) ..

Unloading the trucks at JSW site shed HOD (Stores & HOD ..
(QC)
Sampling during unloading & mixing separately supplier wise to make Shift Chemist ..
a day average sample .The samples are tested for moisture & purity as
per IS/10170

d) Granulated slag:

Activities Persons responsible Remarks

Receiving of granulated slag from M/s JSW Steel Limited through ..
belt conveyors, and controlling moisture in slag receipt. Manager
(Mechanical)
Sampling of slag as and when receives from JSW Steel Limited and Shift Chemist ..
tested for moisture content.
Preparation of day average composite sample by thoroughly mixing Shift Chemist ..
the individual samples. Day avg.sample about 200 gram is ground in
laboratory Pulverizer for Chemical analysis .Various chemical
constituents like LOI, SiO2, CaO, MgO, Fe2O3 & Al2O3 are
determined as per IS/4032 & testing done as per IS 12089 :1987

Activities Persons responsible Remarks

Preferable moisture of granulated slag is 10 to 12 % for better HOD (QC) ..
performance of our VRM / Roller Press (RP) & high moisture does not
affect the quality of slag.
.
e) Packing materials (PP Bags) :

Activities Persons responsible Remarks

Supply from various suppliers through trucks: HOD (Purchase) ..

Unloading at bag godown. HOD (Stores) ..

During receipt consignment at site & after unloading of trucks in Asst.Manager --
bag godown, sampling & testing of bags done as per is 11652 (QC)/Shift Chemist
:2017.

Plant scale trial of non conforming / modified bags Packing Plant In ..

charge

2. Sampling & Testing of in-process materials:

a) GC (Ground Clinker )

Activities Persons responsible Remarks

On the basis of Chemical analysis & 1 Day strength, clinker is being HOD QC in ..
fed of predetermined quality by mixing of two or more barges into consultation with
clinker hopper. Plant Head
Mixing of Anhydrite & chemical gypsums at yard using loader & Asst.Manager (QC)
feeding in to gypsum hopper.

During VRM running, samples are collected hourly from auto sampler Shift Chemist ..
which is cooled for 15 minutes in a desicator & tested for Blaine &
Residue 45 micron wet basis. Results are informed to CCR to control
Blaine& residue value as per quality requirement.

Activities Persons responsible Remarks

Tests Frequencies Shift Chemist ..
LOI. Twice in a shift
CaO Hourly
SO3 Hourly
Particle size passing through 45 micron Hourly
Other tests As per requirement

Test Methods as per 4032 & IS : 4031

Collection of weigh feeder clinker & gypsum samples twice in a shift Shift Chemist ..
& testing for moisture content.
Time setting of auto sampler as given below; Manager (Instrument) ..
1. On time: 8 seconds
2. Off time: 10 minute
Consumption of all GC for mixing of PSC & CHD Officer-CCR ..
Diverter to be cross checked Officer-CCR ..
a 1) OPC (Ordinary Portland Cement)

Activities Persons responsible Remarks

On the basis of Chemical analysis & 1 Day strength, clinker is being HOD QC in ..
fed of predetermined quality by mixing of two or more barges into consultation with
clinker hopper. Plant Head
Mixing of Anhydrite & chemical gypsums at yard using loader & Asst.Manager (QC)
feeding into gypsum hopper.

During VRM running, samples are collected hourly from auto sampler Shift Chemist ..
which is cooled for 15 minutes in a desicator & tested for Blaine &
Residue 45 micron wet basis. Results are informed to CCR to control
Blaine& residue value as per quality requirement.

Activities Persons responsible Remarks

Tests Frequencies Shift Chemist ..
LOI. Twice in a shift
CaO Hourly
SO3 Hourly
Particle size passing through 45 micron Hourly
Blaine Hourly
Other tests As per requirement

Test Methods as per IS 269 :2015 IS : 4031& IS 4032

Collection of weigh feeder clinker & gypsum samples twice in a shift Shift Chemist ..
& testing for moisture content.
Time setting of auto sampler as given below; Manager (Instrument) ..
1. On time: 8 seconds
2. Off time: 10 minute
Ground OPC stored in a steel silo. Officer-CCR ..
A day average composite sample is prepared by mixing of hourly Asst.Manager (QC) ..
samples & analyzed physical properties.

Physical Tests as per IS 269 : 2015 IS/4031.

Blaine, standard consistency, Soundness, Setting time & compressive
Strength
Day average samples & analyzed for chemical tests. Shift Chemist ..

Chemical Test as per IS 269 : 20015 IS : 4032

Test:
LOI, IR, SO3, CaO, MgO, SiO2, Al2O3, Fe2O3, Na2O, K2O and
Chloride.
Frequencies: Day composite sample
b) GGBS (Ground Granulated Blast Furnace Slag )

Activities Persons responsible Remarks

On the basis of moisture content, slag is fed in to the hopper for HOD (QC) ..
grinding in to VRM.
During VRM running , samples are collected hourly from auto Shift Chemist ..
sampler which is cooled for 15 minutes in a desicator & tested for
Blaine . Results are informed to CCR to control Blaine value as per
quality requirement.
Tests Frequencies Shift Chemist ..

LOI. Twice in a shift

CaO Twice in a shift
Particle size passing through 45 micron Hourly
Blaine Hourly
Other tests As per requirement

Test Methods as per IS 16714 : 2018 4032 & IS : 4031

Time setting of auto sampler is kept same as in GGBS. Manager (Instrument) ..
Collection of weigh feeder slag samples twice in a shift & testing for Shift Chemist ..
moisture content.

Consumption of GS for mixing of PSC & CHD & some part is Officer-CCR ..
transferred to product silo no. 1 as per requirement.
Diverter to be cross checked Officer-CCR ..
A day average composite sample is prepared by mixing of hourly Asst.Manager (QC)
samples & analyzed physical properties.

Physical Tests as per IS 16714 : 2018

Blaine, Slag Activity Index.
Day average samples & analyzed for chemical tests. Shift Chemist

Chemical Test as per IS 16714: 2018

Test:

LOI, IR, SO3, CaO, MgO, SiO2, Al2O3, Fe2O3, Chloride,

Sulphide Sulphur, Manganese Oxide and Moisture Content

Frequencies: Day composite sample

3. Sampling & Testing of finish Product:

PSC & CHD (Portland slag cement )

Activities Persons responsible Remarks

Both the GC & GS are stored in intermediate silos seperately.The HOD QC in ..
proportionate mixing ratio is informed to CCR by QC department consultation with
well in advance. Plant Head
During MIXER running, samples are collected from auto sampler Shift Chemist ..
hourly.

Every hour sample about 50 gram of sample is cooled in a desiccator

for 15 minutes & remaining part of the sample is kept in a container for
making day average sample.

Above samples are tested for Blaine,SO3 and CaO

On the basis of test results GC & GS proportionate is varied. HOD (QC) ..
A day average composite sample is prepared by mixing of hourly Asst.Manager (QC) ..
samples & analyzed physical properties.

Physical Tests as per IS 455 :2015 IS/4031.

Blaine, Standard consistency, Soundness, Setting time & Compressive
Strength
Day average samples & analyzed for chemical tests. Shift Chemist ..

Chemical Test as per IS :455 :2015 IS : 4032

Tests Frequencies

LOI Once in a day Avg sample

IR Once in a day Avg sample
SO3 Once in a day Avg sample
CaO Once in a day Avg sample
MgO Once in a day Avg sample
Chloride Once in a day Avg sample

Mixed PSC,CHD is transferred to Product silo no.2 CHD & 3 PSC Officer-CCR ..
Silos separately diverters cross checking.
OPC (Ordinary Portland Cement)

Activities Persons responsible Remarks

The OPC is stored in Steel silo separately. QC department well in HOD QC in ..
advance. consultation with
Plant Head
Every hour sample about 50 GM of sample is cooled in a desiccator for Shift Chemist ..
15 minutes & remaining part of the sample is kept in a container for
making day average sample.

Above samples are tested for Blaine, SO3 and CaO

A day average composite sample is prepared by mixing of hourly Asst.Manager (QC) ..
samples & analyzed physical properties.

Physical Tests as per IS 269 : 2015 IS/4031.

Blaine, standard consistency, Soundness, Setting time & compressive
Strength
Day average samples & analyzed for chemical tests. Shift Chemist ..

Chemical Test as per IS 269 : 20015 IS : 4032

Test:
LOI, IR, SO3, CaO, MgO, SiO2, Al2O3, Fe2O3, Na2O, K2O and
Chloride.
Frequencies: Day composite sample

GGBS (Ground Granulated Blast Furnace Slag)

Activities Persons responsible Remarks

The GGBS is stored in Steel silo & Concrete Silo separately. HOD QC in ..
consultation with
Plant Head
Every hour sample about 50 gram of sample is cooled in a desicator for Shift Chemist ..
15 minutes & remaining part of the sample is kept in a container for
making day average sample.

Above samples are tested for hourly Blaine & Residue on 45 micron
passing % & LOI, CaO % twice time in a shift.
A day average composite sample is prepared by mixing of hourly Asst.Manager (QC) ..
samples & analyzed physical properties.

Physical Tests as per IS 16714 : 2018

Blaine, Slag Activity Index.
Day average samples & analyzed for chemical tests. Shift Chemist ..

Chemical Test as per IS 16714: 2018

Test:
LOI, IR, SO3, CaO, MgO, SiO2, Al2O3, Fe2O3, Chloride,
Sulphide Sulphur, Manganese Oxide and Moisture Content.

Frequencies: Day composite sample

3. Sampling & testing of Packing Product:

We have the following products.

i PSC (Portland Slag Cement)

ii CHD (Concreel HD)
iii OPC-53 Gr (Ordinary Portland Cement )
iv GGBS (Ground Granulated Blast Furnace Slag)

Activities Persons responsible Remarks

Necessary instructions are being given to CCR and packing plant well HOD QC in
in advance as regards to selection of silos for mixing & despatch. consultation with
Plant Head

Activities Persons responsible Remarks

Care is being taken to avoid filling & dispatch of product from the Officer-Packing ..
same silo . Plant.

During packing, samples are collected from packer, alternate hour. Shift Chemist ..
About 50 gm from every four hours of samples is cooled in a
desiccator for 15 minutes & tested for Blaine, CaO & SO3 and
remaining part is kept in a container for making day average sample
A day average composite sample is prepared by thoroughly mixing of Shift Chemist ..
sample of container for full chemical analysis as per IS 4032 (LOI, IR,
SiO2, Al2O3, Fe2O3, CaO, MgO, Na2O, K2O, SO3, Chloride).

Day average sample is analyses for physical as given below: Asst.Manager (QC) ..

Physical Test as per IS : 4031

Blaine, Standard consistency, Soundness, Setting time & compressive
Strength of day Avg sample.

4. Check weighment of packed bags at packing plant :

Activities Persons responsible Remarks

To monitor & maintain the weights of bags properly, a team of All Staff members ..
officers is made to carry out check weighment for supply of
consistent quantity to the consumers.
TABLE OF CONTENT
JSW GGBS APPROVALS IN VARIOUS GOVERNMENT PROJECTS

1. Ahmedabad Metro Rail Corporation Limited - Approval from Consultant SYSTRA-RITES-OCG-

AECOM
2. Banglore Metro Rail Corporation Ltd - Approval for use of JSW GGBS
3. Delhi Metro Rail Corporation Ltd - Approval for use of JSW GGBS
4. Pune Metro Rail MAHA Metro – J Kumar Infrastructure, UltraTech Cement Ltd (NCC Ltd)
5. Mumbai Metro Rail Corporation Line #3 - Approval from General Consultants Maple
 Hindustan Construction Co. Ltd OSJC Moscow Metrostroy JV
 J Kumar Infraprojects Ltd & China Railway No. 3 Engineering Group Co
 Larsen & Toubro Ltd - Shanghai Tunnel Engineering Co. Ltd.
 Soma Enterprises Limited & DOGUS
6. CIDCO - Product Approval for JSW GGBS
7. National Highway Authority of India
 Proposed NH66 - Indapur to Vadpale - Chetak Enterprises Limited
 Proposed NH17 - Panjim to Manglore - Dilip Buildcon Limited
 Proposed NH66 - Talegaon to Kalmath - KCC Buildcon Limited
 NH75 - Addahole to Bantawal - Larsen & Toubro Limited
 Proposed NH66 - Kante to Waked - MEP Sanjose Kante Waked Road Pvt Ltd
 NH4B - JNPT Phase #2 to Kalamboli - Ashoka Buildcon Limited
 NH4B - Gavan Phata Interchange - J Kumar JM Mhatre JV
 Proposed NH66 - Arawali to Kante - MEP Sanjose Kante Waked Road Pvt Ltd
 NH211 - Solapur to Yedshi - Solapur Yedshi Tollways Pvt Ltd
 NH266 - Tasgaon to Shirdhon - Valecha Matere JV
 NH75 - Hassan to Maranahally - Isolux Corsal India Engg. & Const. Pvt. Ltd
 NH166 & NH166E - Nagaj to Jath to Mulchandi - DRN Infrastructure Limited
8. Maharashtra State Road Development Corporation Limited
 Mangaon to Dighi Port - JM Mhatre Infrastructure Pvt Ltd
 Tala to Agardanda - Thakur Infraprojects Pvt Ltd
 NH548C - Satara to Mhaswad - Megha Engineering & Infrastructure Limited
9. APTIDCO & APCRDA- Andhra Pradesh- Shapoorji Pallonji & Co, L&T Const AP
10. Bengaluru International Airport – Construction of NSPR, Aprons & Associated Works
11. PWD Goa- Zuari River Bridge Project, Dilip Buildcon Ltd, Goa
12. GSIDC Goa- Mandovi River Cable Stayed Bridge Project L&T Construction, Goa
13. Mumbai Trans Harbor Link Road – L&T IHI JV and Daewoo Tata Projects Ltd JV
 q,uu1 •Jgf.lqfui lf ~Slfucfilti fficfi<OI
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APPROVAL LEITER No: CE-I/EE-1/A/eT-IJ3 /2021
Date: '2..6! O'l-/'2--0 '").-f

0s'w
JSW Centre
Cement Ltd. \
\
\
Bandra Kurla Complex
Bandra(East)
Mumbai - 400 098.

Sub: Approval and Product registration at MHADA

...... "JSW Ground Granulated Blast Furnace Slag"(GGBS) product
approval for use in MHADA works.

Ref: 1) Your letters <ltd. 24/02/2021

Sir,
This has reference to your above said letters and subsequent
correspondence on captioned subject matter. As requested, your proposal for
registration of your product "JSW Ground Granulated Blast Furnace Slag
(GGBS)" for use in MHADA projects is hereby approved on the following terms
and conditions.

Terms and Conditions :

1) The validity of the enlistment shall be for TWO YEARS from issue of this
letter. However, the MHADA reserves the right to cancel the same.

2) The product shall be in conformity with requirements of specifications of

Bureau of Indian Standards.

3) The approval has been granted on the basis of documents/information

furnished by the vendor. The renewal would be cancelled if any details
are found in variance to the details already furnished during the
inspection of manufacturing unit. MHADA reserves the right to visit the
manufacturing unit at any time.

1fcR, ~ . (wf), ¥t · 'dOO O~~- Griha Ninnan ehavan, Kalanagar, Bandra (East), Mumbai • 400 051.
: &.&.'do~ooo Phone : 66405000
Qfcffi;j_: Fax No.: 022-26592058
D:\Vishal\Product Approval\Final_Letter\JSW _ GGSC 26-2-21.docx Website : www.rilhada.maharashtra.gov.in
 2 -

4) The registration shall not bind MHADA to give the vendor any priority or _
preference in the issue of enquiry and placement of purchase orders and
does not guarantee that all or any of the enquiries for the above items
would necessarily be sent to vendor.
5) The vendor shall arrange for
visit for MHADA Engineers for inspection of
sites, where the products are used/being used, at its own cost, as and
when intimated by MHADA.

6) The Change in Postal address, contact Phone No., Fax No., in the
Constitutions or working of the firm, if any, shall be intimated to
approving Authority immediately.
7) The vendor has to obtain the revalidation by applying 30 days prior to
expiry of this registration. Else, revalidation of product renewal shall not
be considered. Company shall pay applicable renewal fees before any
renewal of renewal, as applicable.
8) During the warranty period, the prospective purchaser's complaint for
defective material shall be attended by the vendor free of cost within a
month's time from date of complaint.

9) During the period of enlistment, if the vendor improves product value by

acquiring additional quality accreditations and/ or achieves better
financial performance, then such changes shall be invariably informed to
MHADA from time to time.
lO)This further renewal will be on request of the firm & depending upon the
performance of product on MHADA works.
ll)Please note that MHADA reserves the right to revoke the registration
without assigning any reason.
Yours faithfully,

ineer - I
Authority

D:\Vishal\Product Approval\Final_Letter\JSW _GGSC 26-2-21.docx