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Compressor Technical Data Sheet

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Compressor Technical Data Sheet

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© © All Rights Reserved
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Technical data: ZR 160 VSD STD-10.

4 IMD

Product definition
Model ZR 160 VSD STD
Pressure variant 10.4 bar
Integrated dryer IMD dryer
Frequency 50 Hz

Reference conditions
Absolute inlet pressure 1 bar(a)
Relative humidity 0%
Air inlet temperature 20 °C
Cooling water inlet temperature 20 °C
Cooling water temperature rise 10 °C
Effective working pressure 9 bar(g)
Motor shaft speed(rpm) 3490 rpm

Performance data*1
Maximum working pressure 10.4 bar(g)
Free air delivery ( at maximum volume flow rate ) 356.9 l/s
− Total electrical power input 164.1 kW
− Total specific energy requirements (SER) 459.8 J/l
Free air delivery (at 75% of volume flow range) 315.9 l/s
− Total electrical power input 144.1 kW
− Total specific energy requirements (SER) 456.1 J/l
Free air delivery (at 50% of volume flow range) 274.8 l/s
− Total electrical power input 125.6 kW
− Total specific energy requirements (SER) 457.1 J/l
Free air delivery (at 25% of volume flow range) 233.8 l/s
− Total electrical power input 107.8 kW
− Total specific energy requirements (SER) 461.2 J/l
Free air delivery ( at minimum volume flow rate ) 192.8 l/s
− Total electrical power input 90.6 kW
− Total specific energy requirements (SER) 470.2 J/l
Effective working pressure 9 bar(g)
− Free air delivery ( at maximum volume flow rate ) 373.4 l/s
− Total electrical power input 162 kW
− Total specific energy requirements (SER) 433.9 J/l
− Free air delivery (at 75% of volume flow range) 321.7 l/s
− Total electrical power input 137.2 kW
− Total specific energy requirements (SER) 426.6 J/l
− Free air delivery (at 50% of volume flow range) 270 l/s
− Total electrical power input 115.2 kW
− Total specific energy requirements (SER) 426.6 J/l
− Free air delivery (at 25% of volume flow range) 218.3 l/s
− Total electrical power input 94.1 kW
− Total specific energy requirements (SER) 431.4 J/l
− Free air delivery ( at minimum volume flow rate ) 166.6 l/s
− Total electrical power input 74.2 kW
− Total specific energy requirements (SER) 445.5 J/l
Minimum effective working pressure 6 bar(g)
Free air delivery ( at maximum volume flow rate ) 373.6 l/s
− Total electrical power input 139 kW
− Total specific energy requirements (SER) 372 J/l
Free air delivery (at 75% of volume flow range) 322 l/s
− Total electrical power input 116.9 kW
− Total specific energy requirements (SER) 363.2 J/l
Free air delivery (at 50% of volume flow range) 270.3 l/s
− Total electrical power input 97.4 kW
− Total specific energy requirements (SER) 360.3 J/l
Free air delivery (at 25% of volume flow range) 218.7 l/s
− Total electrical power input 78.9 kW
− Total specific energy requirements (SER) 361 J/l
Free air delivery ( at minimum volume flow rate ) 167 l/s
− Total electrical power input 61.6 kW
− Total specific energy requirements (SER) 368.7 J/l

Integrated dryer data


Integrated dryer data iMD400 VSD W
Typical pressure dew point Remark: Depending on
operating conditions. Please consult Atlas Copco for -40 - -5 °C
more details.

Unit data*4
Compressed air temperature at outlet 28 °C
Mean sound pressure level*2 71 dB(A)
Cooling water flow 3.4 l/s
Cooling water pressure drop 247.3 mbar
Cooling air flow motor 0.5 m³/s
Cooling air flow frequency converter 0.4 m³/s
Oil capacity 37 l

Dimension and Weight


Unit dimensions Shipping dimensions Shipping dimensions
with pallet only with wooden crate
Length 3400 mm 3600 mm 3610 mm
Width 1660 mm 1780 mm 1870 mm
Height 2000 mm 2440 mm 2440 mm
Volume 11.29 m³ 15.64 m³ 16.47 m³
Net weight 3460 kg 3590 kg 4363 kg

Limitations
Maximum effective working pressure 10.4 bar(g)
Minimum effective working pressure 6 bar(g)
Maximum ambient temperature 40 °C
Minimum ambient temperature 0 °C
Maximum cooling water outlet temperature*3 50 °C
Maximum cooling water inlet temperature*3 40 °C
Minimum cooling water inlet temperature*3 0 °C
Maximum altitude (above sea level) 1000 m

Installation connections
Compressed air outlet DN80-PN16
Cooling water (inlet/outlet) DN40-PN16
Condensate drain connections G 1/2"
Electrical cable entry size M63

Main drive motor


Motor manufacturer WEG
Motor nominal power 160 kW
1.04
Motor service factor
IE3 -IEC 60034-30
Motor efficiency class
IES2
Power drive system efficiency*5
Motor full load efficiency 95.8 %
Motor protection class IP55

Frequency Converter
Converter manufacturer NEOS E

Electrical data
Supply voltage 400 V
Supply frequency 50 Hz
Package current*6 277.6 A
Electrical network TT or TN network

Main feeder circuit protection


(Customer’s installation) *7
Main fuse type aR/gR
Maximum main fuse size 3x300 A
Main control panel short-circuit current rating 50 kA
Main Circuit Breaker NA
Main Short Circuit Current Breaker NA

Approvals
Electrical approval IEC
Pressure vessel approval CE

Notes
*1 The FAD figures quoted correspond to 'Actual Volume Flow Rate' in accordance with ISO 1217
Ed. 4 (2009), guaranteed with a tolerance of +/-5 % for FAD < 250 l/s (530 cfm) or +/-4 % for FAD >
250 l/s (530 cfm).
FAD (Free Air Delivery) is measured at the above stated reference conditions.
The FAD figures are valid for supply voltage 400V (for 50Hz-units) or 460V (for 60Hz-units).
Data may differ 0,5% maximum at other supply voltages < 1kV and 3,5% maximum at supply
voltages > 1kV

*1 The SER figures quoted are in accordance with ISO 1217 Ed. 4 (2009),
guaranteed with a tolerance of +/-6 % for FAD < 250 l/s (530 cfm) or +/-5 % for FAD > 250 l/s (530
cfm).
The SER figures are valid for supply voltage 400V (for 50Hz-units) or 460V (for 60Hz-units).
Data may differ 0,5% maximum at other supply voltages < 1kV and 3,5% maximum at supply
voltages > 1kV

*2 A-weighted emission sound pressure level at the work station (LpWSAd).


Measured according to ISO 2151: 2008 using ISO 9614-2 (sound intensity scanning method).
The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test
code.
For air cooled machines, sound pressure levels are stated with ducting of outlet cooling air
according the installation proposal
*3 For closed cooling water circuit

*4 Unit data is valid at reference conditions

*5 The inverter and motor together comply with the requirements for power drive efficiency
(according to IEC 61800-9-2 & EN 50598)

*6 Package current is the current a compressor uses


- at reference ambient conditions
- at 100 % load
- at max pressure
- at nominal voltage
- right before service interval (including fouled filters, etc).

*7 The pre-described fuses OR circuit breaker are maximum main fuses or circuit breaker to protect
the installed compressor electrical panel.
Cable and fuse or circuit breaker selection will depend on customer’s installation.
Fuses or circuit breaker of the same type/class are mandatory. Not installing these fuses or circuit
breaker will void warranty in case of an electrical failure.
Installing smaller fuses might lead to smaller supply cables. If Main circuit breaker shown as NA
(not applicable), only fuses are allowed.

The information in this document is subject to change without prior notice.

Publication date: February 22, 2024

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