0% found this document useful (0 votes)

40 views

Food Tools

Uploaded by

Oswaldo Sanchez

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

40 views

Food Tools

Uploaded by

Oswaldo Sanchez

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 63

FOODTOOLS ®

MODEL: CS-2000
CAKE SLICER

OPERATIONS MANUAL
Instruction Manual: CS-2000
Serial Number: __________
Please quote this serial number when placing an order or making inquiries.
Date: ________________________________
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Table of Contents
INTRODUCTION ....................................................................................................................................................... 3
SAFETY WARNINGS................................................................................................................................................ 3
SPECIFICATIONS..................................................................................................................................................... 4
MACHINE OPERATIONS ....................................................................................................................................5-12
Machine Location ...................................................................................................................................................................5
Air Supply Connection............................................................................................................................................................5
Electrical Connection .............................................................................................................................................................5
Main Power Switch............................................................................................................................................................. 5-6
Emergency Stop Button .........................................................................................................................................................6
Cycle Start Push Buttons ................................................................................................................................................... 6-7
Divider Feeder On/Off Switch.................................................................................................................................................7
Setting Product Height ....................................................................................................................................................... 7-8
Installing Product Holders .................................................................................................................................................. 8-9
Feeding Paper.................................................................................................................................................................10-11
Basic Machine Operation .....................................................................................................................................................12
SECRETS TO SUCCESSFUL SLICING................................................................................................................. 13
SLICING QUALITY ............................................................................................................................................14-15
Slicing Guidelines.................................................................................................................................................................14
Uneven Slices ................................................................................................................................................................ 14-15
CLEANING.........................................................................................................................................................16-17
SETUP & ADJUSTMENT...................................................................................................................................18-31
Round Dial Holder ................................................................................................................................................................18
Blade Reversal Clamp .........................................................................................................................................................19
High Pressure Regulator ......................................................................................................................................................20
Blade Up Pressure Regulator ..............................................................................................................................................20
Machine Regulator ...............................................................................................................................................................21
Rotate Dial Button ................................................................................................................................................................21
Blade Up Lock Release Button ............................................................................................................................................21
Index Bypass Selector Switch ..............................................................................................................................................22
Changing The Slicing Blade ........................................................................................................................................... 22-23
Setting Dial Centrality..................................................................................................................................................... 23-26
Index Plate Speed Control Valves........................................................................................................................................26
Index Plate Lubrication & Assembly ............................................................................................................................... 26-27
Drag Tension Screw Adjustment .................................................................................................................................... 27-28
Divider Insert Stripper Adjustment........................................................................................................................................28
Divider Insert Backstop Adjustment Knob ...................................................................................................................... 28-29
Divider Insert Shuttle Speed Control ....................................................................................................................................29
Removing The Paper Feeders ....................................................................................................................................... 29-30
Paper Feeder Adjustment .............................................................................................................................................. 30-31
Stick Stop Pin .......................................................................................................................................................................31
Vacuum Adjustment........................................................................................................................................................ 31-32
Vacuum Filters......................................................................................................................................................................33
SERVICE & MAINTENANCE.................................................................................................................................. 34
Water Trap Bowl...................................................................................................................................................................34
TROUBLE SHOOTING ......................................................................................................................................35-37
SPARE PARTS ....................................................................................................................................................... 38
EXPLODED VIEWS ...........................................................................................................................................39-56
Cap Plate Assembly .............................................................................................................................................................39
Base Plate Assembly ...........................................................................................................................................................40
Platform Assembly ...............................................................................................................................................................41
Turntable Assembly..............................................................................................................................................................42
Indexer Assembly .................................................................................................................................................................43
Front Feeder Assembly ........................................................................................................................................................44
Rear Feeder Assembly.........................................................................................................................................................45
Blade Frame Assembly ........................................................................................................................................................46
Left Side Valve Sub Plate Assembly ....................................................................................................................................47
Right Side Valve Sub Plate Assembly ..................................................................................................................................48
Left Side Frame Assembly ...................................................................................................................................................49
Right Side Plate Assembly ...................................................................................................................................................50
Frame Assembly...................................................................................................................................................................51

Page 1
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Front Door Assembly............................................................................................................................................................52

Guard Door Assembly ..........................................................................................................................................................53
Stop Pin Assembly ...............................................................................................................................................................54
Index Plate Sliced View........................................................................................................................................................55
ELECTRICAL & PLUMBING DIAGRAMS ........................................................................................................56-58
Plumbing Diagram................................................................................................................................................................56
PLC Input Output Diagram ...................................................................................................................................................57
Electrical Diagram ................................................................................................................................................................58
LIMITED WARRANTY ............................................................................................................................................ 59
INSTALLATION PROCEDURES ............................................................................................................................ 61

Page 2
FOODTOOLS, OPERATIONS MANUAL: CS-2000

INTRODUCTION
Congratulations on your purchase of the FOODTOOLS model CS-2000 Cake Slicer. This machine
was designed to give years of excellent service with a minimum need for maintenance.
The model CS-2000 is an industrial food and baked goods slicer designed to slice round products.
It is capable of slicing a large variety of products at various temperatures while inserting divider
papers. The flexibility of the CS-2000 allows it to slice from 4 to 24 portions, from 0.0"-4.0”
(10.16 cm) to 0.0"-12.0” (30cm) diameter and products as tall as 5.75” (14,6 cm), product
temperatures typically range from 0°F (-18°C) to 25°F (-4°C).
The machine operates on compressed air and standard electrical service. This is a fourth
generation machine that utilizes some of the finest pneumatic and electrical components in the
world. It is constructed of stainless steel, hard anodized aluminum, food grade polyurethane and
UHMW polyethylene. For these reasons, the machine has proven its durability and reliability
in the harsh environments found in bakeries.

SAFETY WARNINGS
WARNING: READ AND FOLLOW ALL SAFETY LABELS AND INSTRUCTIONS. THIS
MACHINE CAN CAUSE GREAT BODILY HARM IF PROPER SAFETY
PROCEDURES ARE NOT FOLLOWED.
WARNING: DO NOT REACH INTO BLADE PATH WHEN MACHINE AIR SUPPLY IS
CONNECTED.
WARNING: DISCONNECT AIR SUPPLY BEFORE CLEANING OR SERVICING THIS
MACHINE.
WARNING: DO NOT OPERATE THIS MACHINE WITHOUT SAFETY GUARDS. NEVER
ATTEMPT TO BYPASS GUARD SAFETY INTERLOCK SWITCHES.
WARNING: SHOCK HAZARD. DISCONNECT POWER BEFORE OPENING ANY
ELECTRICAL BOXES. THIS EQUIPMENT USES ELECTRICAL VOLTAGE THAT
CAN CAUSE SEVERE INJURY OR DEATH. NEVER OPERATE THIS EQUIPMENT
WITH ANY ELECTRICAL COVERS REMOVED. ENSURE EQUIPMENT IS
CONNECTED TO A PROPERLY GROUNDED ELECTRICAL OUTLET.
CAUTION: ONLY A PROPERLY TRAINED SERVICE TECHNICIAN SHOULD SERVICE THIS
MACHINE.

Page 3
FOODTOOLS, OPERATIONS MANUAL: CS-2000

SPECIFICATIONS

Model:
FOODTOOLS CS-2000

Input Air Power:

8 CFM @ 90 PSI (0,23 m3/min @ 560 kPa) DRY, FILTERED AIR.
Input Electrical Power:
110/220 VOLTS AC, 2 AMPS, 50/60 Hertz Self Switching
Mechanical Forces:
Blade Down Force @ 80 PSI (560 kPa)............................................. 565 lbs.(256 kg)
Blade Up Force @ 25 PSI (172 kPa)................................................ 176 lbs. (79,8 kg)
Platform Rotary Force @ 80 PSI (560 kPa) ........................................... 31 lbs.(14 kg)
Indexer Force (Linear) @ 80 PSI (560 kPa)........................................... 62 lbs.(28 kg)
Indexer Force (Rotary) @ 80 PSI (560 kPa) ............................ 115 in/lbs. (14,3 kg/m)
Divider Feeder Force (Linear)............................................................. 35 lbs.(15,9 kg)
Machine Sizes:
Height: ............................................................................................ 63 inches.(160 cm)
Width: ............................................................................................. 44 inches.(112 cm)
Length:............................................................................................ 40 inches.(102 cm)
Weight:................................................................................................ 500 lbs.(227 kg)

Airborne Noise Emissions:

79 dB(A) at operators station.

Page 4
FOODTOOLS, OPERATIONS MANUAL: CS-2000

MACHINE
OPERATIONS
This section covers the initial running of your first product. This machine will usually arrive
completely adjusted to your specifications with your product in mind. If you need to make any
adjustments please refer to the "Setup and Adjustment" section located on page 18. If you need
further assistance please contact your local FOODTOOLS representative.
Machine Location
This equipment should be located on a flat level surface with the casters locked to unsure safe
operation.
Air Supply Connection
The input for the Main Air Supply is 1/4” NPT female.
Connect an air line to the machine’s air supply connector. Located on the top panel of the
machine.
AIR FITTING
AND
ELECTRICAL
CONNECTION

For maximum machine performance, your air compressor must be capable of a minimum of 8
CFM at 80 PSI. Also be sure the supply hose has a minimum of 1/2” ID. A smaller supply
hose will slow down the cycle time of the machine. Follow the maintenance instructions supplied
with your compressor, especially concerning draining the water from the tank. In damp or humid
climates, we highly recommend that your air compressor be equipped with a refrigerated air dryer.
This will ensure that you will get maximum life from the machines valves and cylinders.
Electrical Connection
The electrical power cord is located in the top left corner of the machine, next to the air fitting
(SEE IMAGE ABOVE). All machines shipped in the U.S. will be supplied with a 110 VAC plug.
Those that ship internationally will ship with the wire bare. It is the receiving facilities duty to
supply a plug that meets or exceeds there parent countries electrical codes.
WARNING: ALL MACHINES NEED TO BE PROPERLY GROUNDED TO AN EARTH
GROUND OR CERTIFIED GROUND THROUGH THE SUPPLYING ELECTRICAL
COMPANY. FAILURE TO DO SO CAN RESULT IN INJURY OR DEATH.
Main Power Switch
The Main Power Switch is located on the right hand side of the main electrical access door.
This switch when on activates the machine and will supply power to the internal computer
system and valves. Once the switch is activated the machine take 20 seconds to boot to a full
running state.

Page 5
FOODTOOLS, OPERATIONS MANUAL: CS-2000

MAIN POWER
SWITCH

PART# SWI-28

Emergency Stop
Button
The red emergency stop button is located on the right side of the loading tray. This button will
stop all machine operations and reverse the slicing blade to the up position when pressed. No
machine operations will occur with the emergency stop engaged. To release the emergency stop
lift the button or twist it clockwise to return the machine to a run state.

EMERGENCY
STOP BUTTON

PART# SWI-46,
SWI-47

Cycle Start Push Buttons

The Cycle Start Push Buttons are located on the corners of the loading tray. They are used to
activate the slicing cycle. They are situated in such away that it requires both hands to operate
the machine. This helps to ensure that the operator cannot get any part of there body into the
machine during the slicing process.
To manually rotate the platform press and hold the right start push button, for a minimum of
two seconds. The platform will then rotate the index plate in the slicing position to the loading
position.
NOTE: GUARD AND TABLE ROTATION WILL NOT OCCUR IF THE EMERGENCY STOP
BUTTON IS DEPRESSED OR REAR GUARD DOOR IS OPEN.

Page 6
FOODTOOLS, OPERATIONS MANUAL: CS-2000

CYCLE
START PUSH
BUTTONS
PART# BOO-08,
SWI-157

Divider Feeder
On/Off Switch
The Divider Feeder On/Off switch is located on the left hand side of the electrical access door.
This switch is used to electronically turn on and off the rear feeder and mechanically activate
the vacuum pressure.
DIVIDER
FEEDER ON/
OFF VALVE
PART# VAL-64,
ACT-03

Setting Product Height

Located on the top right corner of the machine is the product height adjustment handle. This
handle is used to adjust the distance of the bottom of the feeder to the top of the dial holder. It
is adjusted by rotating the handle clockwise to lower the feeder and counter clockwise to raise
the feeder.
The feeder height should be adjusted to there a minimum distance of 1/2 of an inch between
the top of the cake and the bottom of the feeder system. This will increase cycle speed, reduce
the amount of air required to run the machine and ensure the divider papers insert properly into
the cake.

Page 7
FOODTOOLS, OPERATIONS MANUAL: CS-2000

PRODUCT
HEIGHT CRANK

PART# 7096

Installing Product Holders

Your machine was shipped with a set of product holders and cam plates pre installed. For
reference or if you have purchased multiple cam plates and product holders please follow the
instructions below.
Dial holder and cam plate portions must match when installing them on a machine. I.E. if your
product holder is 8 portion the cam plate must be 8 portion as well. Failure to follow this will
result in damage to the product holder.
Installing Product Holders:
1. There are four parts to the product holder setup on a CS-2000.
a. The Index Cam Plate (controls amount of portions)
b. The Index Shield (safety cover)
c. The Product Holder (sized to hold product)
d. The Dial Nut (retains all above part in place)
2. Rotate the dial hub pin so it is in line with the stop pin.
3. Install the cam plate onto the dial pin.
4. Place the index shield over the cam plate.
5. Place the product holder onto the dial hub assembly. Be sure the number of portions on the
cam plate matches with your product holder.
6. Install and tighten the dial nut.
7. Run a test cycle with no product to make sure the machine is properly indexed in the home
position.

a. b.

c. d.

Page 8
FOODTOOLS, OPERATIONS MANUAL: CS-2000

CAM PLATE

DUST COVER

PART#
7028 ASM

PRODUCT
HOLDER AND
NUT
PART# 021

Page 9
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Feeding Paper
Your CS-2000 is capable of running fully automatic paper feeding. Your machine has been preset
at the factory for the paper you ordered. If you ordered more than one size of paper please follow
the instructions below to make the adjustments for a new type of paper.
If you are experiencing issues feeding paper please see the "Trouble Shooting" section, or the
"Settings and Adjustments" for more in depth adjustment section.
Basic Paper Feeder Adjustment:
1. Grab one sheet of paper from the bundle and insert into the front feeder.
2. Adjust the sidewalls so there is a 1/16 in gap between the wall and the paper. The adjustment
screws are the two black thumb screw located under the wall.
3. Adjust the paper feeder ramp so it is in the center of the paper. The adjustment screw is
located directly under the ramp.
4. Repeat for the other side of the front feeder.
5. Go to the rear of the machine and open the rear guard doors.
6. Adjust the rear feeder scale to the correct paper size. I.E. if your paper is 50x35 the first
number is your overall width. 50 is 5.00 inches wide so adjust your front feeder to fit a
5 inch piece of paper. The second number 35 is the length of the paper. So 35 would be
3.50 inches long, adjust the paper scale back stop so the scale reads 3.5 inches. The scale
is only a reference point you may need to adjust the scale a little forward and back to get
an even fold.
7. Close the rear guard door.
8. Split your bundle of paper in half. Then fan one of the stacks out as shown in the picture
below.
9. Insert the stack into one of the front feeder ramps. If a piece of paper pulls out from the
bottom when you remove your hand, remove it completely from the bottom and throw
away.
10. Repeat the process for the next stack of paper.
11. Make sure the Divider Feeder ON/OFF switch is cycled to ON.
12. With out product press the start buttons and run a test cycle to make sure the paper feeds
properly. If the paper is uneven readjust the paper scale.

PAPER
FITMENT

NOTE: SMALL
GAP BETWEEN
PAPER AND
WALL

Page 10
FOODTOOLS, OPERATIONS MANUAL: CS-2000

SCALE
ADJUSTMENT

PAPER
PROPERLY
FANNED

PAPER READY
TO FEED

Page 11
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Basic Machine
Operation
The basic operation of the FOODTOOLS Model CS-2000 is very simple, but the user should be
familiar with all the safety and operating instructions before using the machine. Ensure that all
setup procedures are followed before beginning the machines operation.

1. Ensure that the correct dial stack has been installed and that the dial nut is fully
tightened.
WARNING: SEVERE BLADE DAMAGE IS POSSIBLE IF THE DIAL NUT IS NOT TIGHTENED
COMPLETELY.
2. Ensure that the electrical power line is attached.
3. Ensure that the air supply to the machine is connected.
4. Turn the electrical power switch “ON”. The indicator light should illuminate.
5. Make sure the rear guard is closed and the Emergency Stop button is released.
6. If you will be using divider inserts, turn the DIVIDER FEEDER selector switch to “ON”.
If you are slicing without inserts, turn the switch to “OFF”.
NOTE: WHEN THE DIVIDER FEEDER SWITCH IS “ON”, YOU WILL BE ABLE TO HEAR
THE VACUUM GENERATOR (WHICH SOUNDS LIKE AN AIR LEAK).
7. With your product loaded into the dial push and hold the two cycle start buttons. The table
will rotate and the guards will close.
8. When the machine completes its cutting cycle and the next product is loaded, push and
hold the start buttons. The guards will open the table will rotate and guards close to begin
slicing the next product.
9. The red emergency stop button can be pressed at any time to stop the machine for any
reason. If the machine is cycling and the emergency stop button is pressed, the blade will
go up and the machine will stop. When you release the emergency stop button and press
the start buttons the machine will abort the current cycle.
10. If a paper jam occurs while running the machine with the DIVIDER SENSOR /VACUUM
in the “ON” position, the machine’s vacuum sensor will detect a weak vacuum and the
machine will stop and the guards will denergize. Once you have cleared the jammed paper
along with the paper that fed, press the start buttons to resume the slicing operation.
NOTE: ADJUST THE SENSITIVITY OF THE VACUUM SENSOR SO THAT THE
MACHINE OPERATES WITH ONE PAPER PER SIDE. SEE SERVICE &
MAINTENANCE, VACUUM ADJUSTMENT.

Page 12
FOODTOOLS, OPERATIONS MANUAL: CS-2000

SECRETS TO
SUCCESSFUL
SLICING
After several years of experience, we have found that the secret to successful slicing is
TEMPERATURE, TEMPERATURE, TEMPERATURE!
There are, essentially, four temperature levels from which to choose:
1. DEEP FROZEN: Essentially a uniform temperature throughout the product from prolonged
exposure at stable subzero temperatures for more than two days.
2. QUICK FROZEN: The result of overnight freezing, where the core temperature of the
product may be 10-20 degrees Fahrenheit warmer than the outer surface as a result of the
freezing process progressing from the outside to the center.
3. PARTIAL THAW: The result of allowing the surface of a deep frozen product to warm to
near room temperature prior to slicing. This procedure has been successfully used to slice
frosted tortes, cakes and pies where the frostings are too brittle to slice cold.
4. REFRIGERATED: Cooled to a level above which the core ingredients become firm.

Some products will slice over a wide range of temperatures, but some may be more sensitive and
require temperature to be carefully controlled to achieve quality slicing. The end goal of product
tempering is to achieve the cleanest slice possible at the warmest temperature. A quality sliced
product is generally defined as one in which the sharp tips of each slice are apparent, with minimal
destruction of the center of the product. Other features are the cleanliness of the cut, through the
product core material, the straightness of each vertical cut, and the minimization of damage to
the crust, crumb or similar coatings on the top, edges, sides or bottom of the product.

Page 13
FOODTOOLS, OPERATIONS MANUAL: CS-2000

SLICING QUALITY
Once your product is sliced, check that the cuts are clean and sharp, and that the slices are even.
See the items below for the adjustments to achieve quality slicing.
Slicing Guidelines
While the following product slicing temperatures prevail for the majority of applications,
individual experimentation may demonstrate the need for a different temperature. This may be
due to your ingredients, production process, freezer capability or other factors.
Contact FOODTOOLS to discuss your specific applications if you are not satisfied with your
slicing results.

Sponge cake, pound cake: ................................................-20° to 0° F (-29° to -18° C)

Combination Ice Cream, Torte Cakes:..............................-20° to 0° F (-29° to -18° C)
Ice Cream Pies & Cakes (solid):.......................................-13° to 0° F (-25° to -18° C)
Layer Cakes, Tortes, some pies: .....................................-10° to 10° F (-24° to -12° C)
Cheesecake, mousse, pies:.................................................10° to 20° F (-12° to -7° C)
Brownies, blondies, some cheesecake:................................. 20° to 35° F (-7° to 2° C)

Generally, a more dense product does not require as low a temperature to slice satisfactorily.
Thus, a cheesecake may be sliced at 25°F and a layer cake may require 5°F. In addition, the
layer cake will require a longer time in the freezer to reach this temperature in the center of the
product. The center of the cake is the core temperature.
Uneven Slices
The two main causes of uneven slices are product movement, and product centering. The
following are the most common causes of this problem:
Product skidding (If the product is skidding, there will normally be two small slices on either
side of the product)
1. If the dial rotation speed is adjusted to fast, the product may skid or spin during the slicing
operation. The solution to this problem is to reduce the dial speed.
2. The product may also skid if the dial fingers are not correctly adjusted. See the “Dial
adjustment” section page 18.
To test for product skid, raise the front guards. Then place a cake into the front product holder.
Insert a toothpick into the right side of the cake next to the left side of a finger. Next push the
“Rotate Dial” push button. As the dial rotates watch the toothpick to see if it moves away from
the finger. If the toothpick moves away from the finger the indexer is set too fast or the fingers
are loose and the product is skidding

GOOD TEST BAD TEST

Page 14
FOODTOOLS, OPERATIONS MANUAL: CS-2000

The product is spreading:

1. Some spreading of the product is normal, but if it is excessive, this can cause uneven slices.
Proper dial finger adjustment can help reduce spreading.
The product is off center on the dial:
1. If the product is sitting off center on the dial, slices will be uneven. Ensure that all the dial
fingers are adjusted an even distance from the dial edge. Be aware that slices may appear
to be uneven if the product itself is not completely round.
The dial is off center to the blade:
1. The dial center should be directly under the center of the blade, we call this “centrality”.
The centrality should be adjusted only by maintenance personnel. See the “Setup and
Adjustment” section in this manual for making this adjustment.
The blade is deflecting in the product:
1. When the product being sliced is very hard it is possible to get blade deflection which will
cause uneven slicing. Normally this is the case when trying to slice a dense product at a
very low temperature. To prevent this problem let the product warm up or install a thicker
slicing blade on the machine.
NOTE: THE STANDARD BLADE THICKNESS IS .030” (PART # 7108-.030) FOR DENSE
PRODUCTS A THICKER BLADE CAN BE USED . (PART # 7108-.050)

Page 15
FOODTOOLS, OPERATIONS MANUAL: CS-2000

CLEANING
The FOODTOOLS model CS-2000 is designed to work in the harsh environment of a bakery.
Most areas on the machine can be washed down using low pressure spray washing. However, it
is best to take some care in other areas to avoid premature failure of some critical components.
If it is necessary to sanitize the machine, we recommend using a sanitizing solution that will not
harm anodized aluminum. Anodize-safe sanitizing solutions are available. Avoid spraying water
and/or sanitizing solutions directly on the valves and any electrical connectors. After washing,
it is best to dry the machine thoroughly with an air hose and/or towels.

The following is a list of areas and the recommended cleaning procedures:

TYPE OF WASH LOCATION
Low Pressure spray wash .............................................Cabinet, casters, Door exterior

Low Pressure hose wash...................................... Operator push-button, Slicing blade

Low Pressure hose wash..................................... Platform Assembly (top and bottom)
Low Pressure hose wash........................................... Indexer assemblies, Paper feeder

Sink washing (soap and water)..................................... Product dials, Index cam plate
Sink washing (soap and water)................................................... Index shield, Dial nut

To maintain the appearance of the machine, we highly recommend that the machine be dried
using compressed air or towels after wash down. This will prevent water from spotting the
machines surfaces.

WARNING: DISCONNECT INPUT ELECTRICAL POWER AND INPUT AIR POWER BEFORE
CLEANING.
CAUTION: AVOID SPRAYING DIRECTLY INTO ANY ELECTRICAL CONNECTOR, OR
INSIDE THE MACHINE’S CABINET.
WARNING: THE BLADE IS VERY SHARP, USE CAUTION WHEN CLEANING OR SERVICING
NEAR THE BLADE.
PRE-PRODUCTION
1. Make sure their is no water build up on the machine.
2. Make sure there is no product on the blades.
3. Make sure that the product holder is clean and dry.

PRODUCTION
During production it is important to make sure there is no build up of any product on the main
cutting blades nor on the paper feeder as this will cause the machine to run incorrectly.

POST PRODUCTION
BLADE:
1. Wipe blades down with hot soapy water and a towel.
2. If there is any product build up on the blade use a plastic scraper to clean.

Page 16
FOODTOOLS, OPERATIONS MANUAL: CS-2000

PLATFORM/ INDEXERS:
1. Wipe down top side with hot soapy water.
2. Clean the underside of the indexer/s.

PRODUCT HOLDER (DIALS) :

1. Wash in sink with hot soapy water.

PAPER FEEDERS:
NOTE: WHEN CLEANING THE REAR PAPER FEEDERS, DO NOT DISCONNECT
ANY OF THE ELECTRICAL COMPONENTS. DOING THIS WILL CAUSE AN
ELECTRICAL SHORT IF ANY WATER GETS INTO THE QUICK CONNECT
PLUGS.
1. Wipe down with hot soapy water to make sure there isn’t any product on the suction
cups.
2. Once cleaned make sure to check the filters on the rear paper feeders for any clogs. It’s
also good to blow compressed air into the air lines to make sure that they stay clear and
don’t affect the vacuum.
NOTE: MACHINE COULD BE WASH DOWN WITH SOAPY WATER. WE DON’T
RECOMMEND USING ANY CHLORINE BASED SOLUTIONS. IT WILL CAUSE
DAMAGE TO THE ANODIZED ALUMINUM.

Page 17
FOODTOOLS, OPERATIONS MANUAL: CS-2000

SETUP AND
ADJUSTMENT
This section will take you through the steps on adjusting some of the major components of the
machine. If more help is required please contact your local FOODTOOLS representative.

Round Dial Holder

The round dial holder has three jobs. The first and probably the most obvious is to hold the cake
in place. The second is to index the cake into the correct portions specified by you. The third is
to hold the cake in the exact center of the machine.
It holds it in the center by the use of the fingers mounted in the center of each cut. These fingers
are adjustable by a set screw located in the bottom of the dial. The fingers can and will go out
of adjustment due to improper handling of the dial and wear and tear. To replace or adjust the
fingers when they are out of adjustment please follow the instructions below.
To adjust the dial fingers:
1 Loosen the set screws located on the underside of the dial with an 1/8 in Allen key.
2. Slide the fingers in or out as needed. Make sure the fingers are all spaced an equal distance
from the dial edge. An easy way to do this is to use a dial indicator or metal ruler.
3. Retighten the set screws, making sure not to over tighten.
NOTE: IT IS IMPORTANT THAT THE DIAL FINGERS ARE EQUALLY SPACED AND
MAKE CONTACT WITH THE PRODUCT. FAILURE TO DO SO WILL RESULT IN
UNEVEN PORTIONS

ROUND DIAL

DIAL FINGER
678A ASM

SET SCREW

Page 18
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Blade Reversal Clamp Block

The reversal clamp block is located on the main power cylinder rod. This block controls the
reversal point of the slicing blade. One hydraulic shock absorber is mounted to the clamp block.
The shock absorber smooths out the cutting action, especially when slicing very hard and/or
frozen products.
To adjust the reversal block:
1. With the round product dial installed on the platform and a plastic or cardboard cutting
board in place, move the platform into the slicing position.
2. Release the blade up lock valve by depressing the Blade Up Lock Valve Release button,
located on front left hand side of the electrical access door. This should allow the blade to
move down and touch the cutting boards.
3. Open one of the side stainless steel panels to access the blade reversal clamp blocks.
4. Loosen the reversal clamp block screw with a 1/4” hex wrench. Once the clamp has been
loosened, it should be free to move up and down on the cylinder shaft.
5. Pull down on the blade frame to make sure the blade is against the cutting board.
6. Slide the clamp block down against the top of the cylinders. Make sure the shock absorber
is completely compressed.
7. Securely tighten the clamp screw on the block.
8. If the product is not being cut completely through, move the reversal clamp up slightly on
the cylinder shaft before tightening the clamp screw.

BLADE
REVERSAL
CLAMP
PART#
SNB-01B
PART# SWI-34

Page 19
FOODTOOLS, OPERATIONS MANUAL: CS-2000

High Pressure Regulator

The High Pressure Regulator controls the entering pressure into the machine. This pressure
effects all valves, cylinders and regulators down stream. The preset factory pressure is set to 80
PSI, do not exceed more than 100 PSI.
To adjust the High Pressure Regulator:
1. Lift up on the black cap and rotate. A clockwise rotation will increase the pressure counter
clockwise will decrease it.
WARNING: DO NOT SET THE REGULATOR PRESSURE HIGHER THAN 100 PSI, DOING SO
CAN CAUSE SEVER DAMAGE TO THE MACHINE.
HIGH
PRESSURE
REGULATOR
PART# REG-13

Blade Up Pressure
Regulator
The Blade Up Pressure Regulator is used to control air pressure to the cylinder that operates
the slicing blade during the return stroke. It is located directly to the left of the High Pressure
Regulator.
To adjust the Blade Up Pressure Regulator:
1. Lift up on the black cap and rotate. A clockwise rotation will increase the pressure counter
clockwise will decrease it.
WARNING: DO NOT SET THE REGULATOR PRESSURE HIGHER THAN 25 PSI, DOING SO
CAN CAUSE SEVER DAMAGE TO THE MACHINE.
BLADE UP
PRESSURE
REGULATOR
PART# REG-14

Page 20
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Machine Regulator
The Machine Regulator is used to control air pressure to the majority of machine components.
This regulator controls the guards, platform rotation, index plates and all other components
besides the blade cylinder.
To adjust the Machine Pressure Regulator:
1. Lift up on the black cap and rotate. A clockwise rotation will increase the pressure counter
clockwise will decrease it.
WARNING: DO NOT SET THE REGULATOR PRESSURE HIGHER THAN 80 PSI, DOING SO
CAN CAUSE SEVER DAMAGE TO THE MACHINE.
MACHINE
PRESSURE
REGULATOR
PART# REG-16

Rotate Dial Button

The Rotate Dial button located on the left hand side of the electrical access door will allow you
to manually rotate the load position index one rotation. This is helpful when setting the index
rotation speed or getting the dial to its home position.
Blade Up Lock Release
Button
The Blade Up Lock Release button located on the left hand side of the electrical access door
will allow you to manually lower the blade down when the machine is off. To perform this press
and hold the button until the blade drops to the required level.
ROTATE DIAL
BUTTON

BLADE
UP LOCK
RELEASE PB
PART# VAL-12,
BUT-05

Page 21
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Index Bypass
Selector Switch
Located inside the electrical access door on the left side of the main electrical box. The Index
Bypass Selector Switch can be used to disable one of the product index plates while allowing
to other to function normally. The switch should remain in the "NORMAL" position unless one
of the index plates has failed and needs repair.
INDEX BYPASS
SELECTOR
SWITCH
PART# SWI-123

Changing the
Slicing Blade
Under normal use you will get years out of the supplied Slicing Blade and should not require
any maintenance other than cleaning. We offer two types of blade sharpening, one for paper and
one for slicing without paper. The paper blade has been sharpened so the blade itself wont slice
the paper as its being inserted into the cake. The non paper blade or Full Sharp is designed to
maximize the cylinder strength and power through a frozen cake with out paper.
If at some point the blade becomes damaged or you have difficulties feeding paper a new blade
may be necessary. Please follow the instructions below to replace it.
1. Remove the air from the machine.
2. Remove the front and rear divider feeders. Loosen the four knobs on the outside edge of
the feeders. For the rear unscrew the two bulk head connectors from the side wall. Lift to
remove.
3. From the rear of the machine loosen the nut of the left side of the blade with a 1/2 in
wrench.
4. Using a 1/4 in Allen key from the front of the machine remove the bolts from the blade
clamps. Remove the left/right blade clamps and the five bolts in the top of teh frame.
5. Remove the blade from dowel pins and install new one.
6. Replace all of the blade clamps and snug all of the bolts.
7. Now back off all of the blade clamp bolts a 1/4 of a turn.
8. Move to the rear of the machine again and tighten the nut on the left side of the blade. The
nut should feel snug and the blade edge should be straight.
9. Completely tighten all blade clamp bolts.
10. Reinstall both front and rear feeders.
11. Test machine with dry cycle.

Page 22
FOODTOOLS, OPERATIONS MANUAL: CS-2000

BLADE
TENSION NUT

BLADE
CLAMPS

BLADE CLAMP
BOLTS

Setting Dial Centrality

To maintain even portion sizes the dial must be centered under the cutting blade. If you notice
your portion sizes becoming uneven you may need to adjust the dial centrality. This is one of a few
causes of uneven portions for more information please see the "Trouble Shooting" section.
The CS-2000 has two planes of adjustment, in and out as well as side to side. You will need to
adjust both to achieve proper centrality beginning with the side to side.
How to adjust the Dial Centrality (Side to Side):
1. Turn off the main power to the machine.
2. Next mark a center line on the bottom of the blade. See "Setting Divider Centrality".
3. Rotate the indexer by hand until it hits the hard stop. There will be an increase in resistance
at the end of rotation as you compress the snubber.
4. With the centrality adjustment tool (PN: 1912) installed in place of the dial nut check that
the tip of the tool lines up with the center line mark that you made.
5. To adjust the indexer loosen the snubber lock nut and rotate the snubber to the desired
position. Tighten the lock nut and recheck the rotation adjustment.
6. Repeat the above for both indexers.

Page 23
FOODTOOLS, OPERATIONS MANUAL: CS-2000

How to adjust the Dial Centrality (In and Out):

1. Place a marking compound on the dial. I.E. a cardboard base or anything that will leave a
mark when the blade drops on it. We use putty in the factory, its cheap, food safe, leaves
a very visible mark and is cheaper than a cake.
2. Press the cycle starts buttons to run a cycle.
3. Check the center of the marking compound. If it is a perfect star pattern the centrality is
good, if there are gaps in the center the centrality is off and you should proceed to the next
step.
GOOD BAD
PATTERN PATTERN

5. Loosen the four platform centrality screws (7/16 wrench) on the sides of the index plate
and adjust in or out.
6. Tighten the four screws.
7. Retest with new marking compound. Continue to adjust until your pattern is as close to the
"Good Pattern" as possible. We find most people are satisfied if the center cut is within a
1/16th of an inch
8. Once the desired pattern is achieved retighten the platform centrality screw.

CENTRALITY
TOOL

PART# 1912

Page 24
FOODTOOLS, OPERATIONS MANUAL: CS-2000

PLATFORM
SIDE TO SIDE
ADJUSTMENT

PLATFORM
ADJUSTMENT
WINDOW

DIAL MARKING
COMPOUND

Page 25
FOODTOOLS, OPERATIONS MANUAL: CS-2000

INDEX
PLATFORM
IN AND OUT
ADJUSTTMENT

LOOSEN THE
TWO BOLTS
ON EACH SIDE
TO SHIFT IN
AND OUT

Index Plate Speed

Control Valves
The Index Plate Speed Control Valves are located on the front of each indexer. These valves
control how fast the product dial will rotate during the machine cycle. Adjusting the valves
clockwise will reduce rotation speed, adjusting them counter clockwise will increase rotation
speed. Each indexer has its own adjustment valve.
To make adjustments, first raise the guard doors. With the front guard doors open, push the
“Rotate Dial” button. This will cause the indexer closest to the front of the machine to rotate one
full cycle. If the index speed is set too fast, it can cause the product to slip, resulting in uneven
slices, (and can cause the index mechanism to malfunction). A correct adjustment is achieved
when the product rotates quickly into position, but does not pound as it comes to a stop.
INDEX PLATE
LUBRICATION

INDEX PLATE
SPEED
CONTROL
PART# VAL-52

Index Plate Lubrication

& Assembly
Located on the front edge of the platform assembly is a zerk style grease fitting. This fitting
lubricates the dial hub bearing, indexer axle bushing and prevents water from entering the drive
clutch. Grease should be applied once a month, or after a heavy wash down. Rotate the dial hub
clockwise as the grease is applied.

Page 26
FOODTOOLS, OPERATIONS MANUAL: CS-2000

How to remove the Index Plate Assembly:

1. Disconnect machine air supply and Electrical Power.
2. Unscrew the electrical connection located on the lower right hand side of the Index
Plate.
3. Unclip the two latches located on the left and right hand side of the plate. The air fittings
are self sealing when disconnected.
4. Remove platform by pulling forward and out.
INDEX PLATE
ELECTRICAL
CONNECTION

INDEX PLATE
CLAMPS

Drag Tension Screw

Adjustment
The STOP PIN DRAG ROD, terminates at the STOP PIN DRAG BLOCK. The DRAG BLOCK
is a clamp which regulates how easily the DRAG ROD can move. The DRAG BLOCK tension
is adjusted by rotating the DRAG TENSION SCREW. This adjustment is sensitive and should
be made in small rotational increments, (1/8 of a turn at a time). It should take approximately
2 LBS. of force to slide the STOP PIN ASSEMBLY. This is controlled entirely by the DRAG
TENSION SCREW.
To determine whether the stop pin assembly is out of adjustment:
1. Push DRIVE RACK, back about 1 inch.
2. Push STOP PIN ASSEMBLY back and forth. It should move smoothly with about 2 lb.
of force. If it moves too easily, STOP PIN, could engage in the same hole of the INDEX
CAM PLATE. If it takes too much pressure to move STOP PIN ASSEMBLY, there will be
a noticeable delay between when dial rotates into position and when blade moves down.

Page 27
FOODTOOLS, OPERATIONS MANUAL: CS-2000

INDEX DRAG
BLOCK

INDEX DRAG
BLOCK
ADJUSTMENT
SCREW

Divider Insert Stripper

Adjustment
The red rubber divider insert strippers are located in the front paper feeder area of the machine.
The strippers should be set to allow only one paper divider insert to be fed at a time. Turning
the black finger knob clockwise will raise the stripper while counter clockwise will lower the
stripper. Proper adjustment can be made by sliding one divider insert back and forth under the
stripper and lowering the stripper until it is just barely touching the divider insert. Adjusted
properly, there should be a slight drag on the divider insert, but it should feed freely, while two
divider inserts should not feed at all. The strippers require periodic adjustment and ultimately
may require replacement, (if they can no longer be adjusted to obtain proper feeding).
DIVIDER
INSERT
STRIPPER
PART#
7039 ASM

Divider Insert Backstop

Adjustment Knob
The backstop adjustment knob is located in the rear paper feeder area of the machine. This
adjustment determines how far back the divider insert will be pulled under the blade. The backstop
adjustment knob should be adjusted whenever paper size is changed. The adjustment knob can
be rotated clockwise for longer paper and counterclockwise for shorter paper. An adjustment
scale is located next to the backstop adjustment knob. This scale will give a good approximate
setting, but some fine tuning may be necessary to get an exact fold.

Page 28
FOODTOOLS, OPERATIONS MANUAL: CS-2000

DIVIDER
INSERT
BACKSTOP

Divider Insert Shuttle

Speed Control
The speed control valve for the divider insert shuttle are located in the rear paper feeder area of
the machine. The valve is mounted on the front of the air cylinder that drives the shuttle. The
valve is factory set at 1/4 open for maximum divider insert shuttle speed. The shuttle speed can
be adjusted by loosening the locknut on the valve and rotating the adjustment knob. The speed
control valve regulates the shuttle return speed. Rotating the valve adjustment knob clockwise
will reduce the divider insert shuttle speed while counterclockwise will increase the divider
insert shuttle speed.
NOTE: THE SHUTTLE SPEED VALVE IS PRESET AT THE FACTORY FOR MAXIMUM
PERFORMANCE. INCREASING THE VALVE SPEED WILL INCREASE PAPER
MISFEEDS AND DECREASE PART LIFE.
DIVIDER
INSERT
CYLINDER
SPEED
CONTROL
PART# VAL-41
PART# SWI-33

Removing the
Paper Feeders
Removal of the paper feeders may be necessary for cleaning or maintenance.
How to remove the paper feeders:
1. Loosen the eight hand knobs which secure the feeders to the machine. There are 4 knobs
on the front of the feeder and 4 knobs at the rear of the feeder.

Page 29
FOODTOOLS, OPERATIONS MANUAL: CS-2000

2. Remove the two quick connect fittings located at the rear of the feeders . To remove the
quick connect fittings, turn the outer knurled nut counter clockwise.
3. Lift the feeders out of the machine.
Reverse the above process to reinstall the paper feeders. It may be necessary to push down on
the top of the paper feeders, to insure they are correctly positioned on the feeder locating studs,
before tightening the hand knobs.
CAUTION: DO NOT CROSS THREAD WHEN RECONNECTING THE QUICK CONNECT
FITTINGS.
WARNING: DO NOT GET WATER IN THE BULK HEAD CONNECTOR. FAILURE TO COVER
OR CLEAN PROPERLY CAN CAUSE ELECTRICAL MALFUNCTIONS.
REMOVING
THE PAPER
FEEDERS
LOOSEN THE
FOUR THUMB
SCREWS AND
LIFT OUT

PART#
KNO-18 ASM

Paper Feeder Adjustment

To remove the paper feeders first disconnect the electrical and pneumatic quick disconnects.
Then loosen the black plastic knobs and lift the feeder up and out of the machine. The paper
feeders both have two main adjustments. First they can be adjusted side to side, which controls
the paper centrality. (Typically a one time adjustment) Second, they can be adjusted in and out
which controls the blade spacing.
1. Turn off the main electrical power and lower the blade using the blade release button.
2. To adjust centrality remove the front paper feeder and mark a center line down the middle
of the blade.
WARNING: THE BLADE IS VERY SHARP, USE CAUTION WHEN CLEANING OR SERVICING
NEAR THE BLADE.
3. Reinstall the front paper feeder and loosen the side mounting bolts. Adjust the center of
the feeder so it lines up with the center line mark on the blade.
Turn on the main power switch to raise the blade. Adjust the rear paper feeder so that it lines up
with the front paper feeder. The slots that the suction cups travel in should be used as a reference
when aligning the rear paper feeder.
To adjust the blade spacing. Turn off the main power switch. Tap the blade release lever to
allow the blade to drift down to the top of the dial. Using a .010” feeler gauge (approximately
four divider inserts folded in half) measure the gap between the blade and the paper feeder. The
feeler gauge should move up and down and from left to right with slight resistance. If too tight,
loosen the 4 bolts on feeder bottom and move the feeder away from blade. If too loose, move
it toward the blade. Repeat this procedure on rear divider insert feeder.

Page 30
FOODTOOLS, OPERATIONS MANUAL: CS-2000

FEEDER
CENTRALITY

FEEDER
SPACING

NOTE: THE
RULER
INSERTED
BETWEEN
THE BLADE
IN FEEDER
IS 0.010 IN
THICKNESS

Sticky Stop Pin

Locate the Stop Pin, and the Stop Pin Bushing. If the Stop Pin does not move up and down
freely, it is likely due to sticky food or grime build up between these two surfaces.
To free the Stop Pin Assembly:
1. Saturate the exposed area of the Stop Pin with soapy water..
2. Push the Stop Pin down and allow it to spring up several times while saturating it with
soapy water.
This should flush out the sticky material. The Stop Pin Assembly is designed to be lubrication
free, this procedure is used to clean the Stop Pin without having to remove any parts. This can
be done as often as necessary. If needed add a few drops of mineral oil to the pin, though this
may indicate the pin internals are wearing and may need replacing.

Vacuum Adjustment
Located inside the main electrical box is the electronic vacuum sensor. This component will
normally not require any adjustment but the following information is provided as a reference.
The power to the machine must be turned on to set the vacuum sensor.

Page 31
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Setting the Vacuum Sensor:

1. Press and hold the “Set” button for 3 seconds.
a. Note: If the screen is flashing p-1 press set once to return you to the main screen.
Then proceed with step 1.
2. F0 will show on the screen. Press either arrow key until you reach F90
3. F90 press the “Set” once and that will take you to the “ALL” screen.
4. At “ALL” using the arrow keys toggle to the “ON” position.
5. Press “Set”
6. “UNI” screen will be displayed. Cycle the arrow keys until you reach “PSI”
7. Press “Set”
8. “oU1” screen will be displayed. Cycle the arrow keys until you reach “HYS”
a. Note: This is its default setting.
9. Press “Set”
10. “IoT” screen will be displayed. Cycle the arrow keys until you reach “LOT”
a. Note: This is its default setting.
11. Press “Set”
12. “P_1” screen will be displayed. Press the right arrow until you reach “-3.75”
13. Press “Set”
14. “H_1” screen will be displayed. Press the right arrow until you reach “0”
15. Press “Set”
16. “CoL” screen will be displayed. Press the arrow keys until you reach “SOG”
a. Note: This is its default setting.
17. Press “Set”
18. “oU2” screen will be displayed. The screen should flash -----, this is normal.
a. Note: This is its default setting.
19. Press “Set”
20. “rES” screen will be displayed. Press the arrow keys until you reach “2.5”
a. Note: This is its default setting.
21. Press “Set”
22. “drE” screen will be displayed. Press the arrow keys until you reach “1000”
a. Note: This is its default setting.
23. Press “Set”
24. “PrS” screen will be displayed. Press the arrow keys until you reach “oFF”
a. Note: This is its default setting.
25. Press “Set”
26. “FSt” screen will be displayed. Press the arrow keys until you reach “5”
a. Note: This is its default setting.
27. Press “Set”
28. “FSC” screen will be displayed. Press the arrow keys until you reach “50”
a. Note: This is its default setting.
29. Press “Set”
30. “ECo” screen will be displayed. Press the arrow keys until you reach “oFF”
a. Note: This is its default setting.
31. Press and hold “Set” until you return to the main screen
Setting the Vacuum Waste Gate:
With the machine power and the air pressure to the machine turned on and the divider selector
on, open the rear door on the machine and place a divider insert paper over each sets of suction
cups (make sure that the paper is being held securely by the vacuum.)
Back at the vacuum sensor, adjust the vacuum waste gate (this is the small adjustable needle
valve attached to the vacuum sensor.) until the display on the vacuum sensor reads -7.50 (the
display should be colored green once this is set.) Remove the divider paper from the suction
cups (the display should now turn red.)

Page 32
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Vacuum Filters
The Vacuum Filters accumulate small particals of paper from the day to day use of the
system. Checking and cleaning the Vacuum Filters once a month will increase paper feeding
reliability.
How to check and clean Vacuum Filters:
1. Open the rear guard doors.
2. Find the two white delron cylinders located near the paper feeder plugs. (see below)
3. Note, on each cylinder there is a cap. Using a finger nail or small screw driver pull the cap
off the cylinder.
WARNING: DO NOT REMOVE THE CAP BY PULLING ON THE BRASS FITTINGS. DOING
SO WILL DAMAGE THE CYLINDERS.
4. Unscrew the filter trap from the cap.
5. With a light bristle brush knock off any large particulant.
6. Finish by blowing the filter off from the inside out.
7. Reinstall by follwing the proceedure in reverse

VACUUM
FILTER
CYLINDERS
PART#
2359 ASM

VACUUM
FILTERS

PART# FIL-02

Page 33
FOODTOOLS, OPERATIONS MANUAL: CS-2000

SERVICE AND
MAINTENANCE
Water Trap Bowl
The Water Trap Bowl is located on the bottom of the main pressure regulator. The Water Trap
Bowl has an automatic drain system built in, and will normally not require any attention.
However, it is a good idea to periodically check the level in the bowl to see that the automatic
drain is functioning properly. If you would like to manually drain the bowl follow the instructions
below.
1. Located the water trap on the main high pressure regulator mounted to the valve sub
plate.
2. Turn the main air pressure to the machine off and disconnect the air line.
3. Grab the water trap and with light pressure push up and rotate clockwise simultaneously
to remove.

1 2 3
4. Now you can clean the silica filter and the trap screen.
5. To reinstall repeat the steps in reverse starting with step 3.
WARNING: TAKE CAUTION WHEN REINSTALLING THE TRAP TO NOT DAMAGE THE O-
RING. FAILURE TO DO SO CAN RESULT IN A LARGE AIR LEAK.

Page 34
FOODTOOLS, OPERATIONS MANUAL: CS-2000

TROUBLE
SHOOTING
This troubleshooting guide is organized to identify a symptom and then give the possible causes.
In the event that there are more than one possible cause, the solutions will be listed in order
from “most likely the problem” to “least likely the problem”.
Divider Insert Does Not Feed
Divider insert does not feed under blade:
1. Check divider insert stripper adjustment. Proper adjustment is made by sliding one divider
insert back and forth under the stripper and lowering the stripper until it is just touching
the divider insert and applying a slight drag on the divider insert. Another way is to raise
the stripper and slide two sheets under the stripper. Lower stripper down until it applies a
fair amount of drag on sheets as you are pulling them out. After you have pulled them out,
you should not be able to reinsert two sheets, but will be able to insert one sheet under the
stripper.
2. Check divider insert guides. After loading inserts into the feeder magazine, loosen the
two nylon screws underneath the front paper feeder. Set the side guide clearance between
the divider inserts and the side guide at 1/16 inch to prevent binding on the divider while
feeding.
3. Check condition of suction cups. Remove cups and inspect for holes. Stretch them apart
and see if any tears are apparent. If there are any holes or imperfections, replace the cup.
If the cup is flattened out, replace cup.
4. Check stack of divider inserts. If the leading edge of the divider is wrinkled or has food
material on it, it will not feed. Replace divider inserts. In some cases you may have to reduce
the amount of inserts in the front divider insert feeder as there is a relationship between
the weight of the dividers in the front and the suction of the divider feeder suction cups.
5. Check suction cup filters and lines. Remove filter elements and wash and blow out. Blow
out lines from filter housing to suction cups with compressed air. Make sure all four ports
are clean and dry. Inspect lines for any cracks.
6. Check speed on cylinder of divider feeder shuttle Sometimes reducing speed will improve
the feeding of the divider inserts. Generally this will be true on longer divider inserts
7. Check the divider feeders alignment. Make sure the front feeder is level to the rear feeder
and that it is aligned from left to right. Make sure both feeders are down on hold down
knob post.
8. Check the motion of the rear feeder. There are four distinct motions during the feeding
process. You MUST HAVE all four.
a. DOWN: When the divider cylinder begins to move, the divider delivery plate pivots
down on the guide rollers.
b. FORWARD: After it pivots down, the divider delivery plate moves forward under
the blade to the front feeder.
c. UP: When the cylinder is all the way forward, it reverses. The reversal action pivots
the divider delivery plate up against the dividers. Suction is created at the surface of
the suction cup to divider.
d. BACK: After divider delivery plate is up and has picked up divider inserts, it feeds
the divider under the blade and positions to for insertion into the cake mechanically
(by the blade).
NOTE: THE REAR DIVIDER INSERT FEEDER MUST MOVE SMOOTHLY AND BE
FREE OF ANY BINDING. THIS MAY REQUIRE REMOVAL, DISASSEMBLY AND
CLEANING.

Page 35
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Insert Not Folding

Divider insert not folding properly:
1. Check backstop setting. If you are using 4 inch long dividers. Set backstop at 4 inches.
This may require some fine adjustment. Dry cycle machine until satisfied with the fold.
2. Check blade gap. This is the distance between the front and rear feeder units. Generally,
the closer the better. The procedure for setting is as follows:
a. Turn off the main power switch.
b. Tap the blade release lever to allow blade to drift down to the top of the dial.
c. Using a .010” feeler gauge (approximately two divider inserts folded in half) measure
the gap between the blade and the paper feeder. The feeler gauge should move up
and down and from left to right with slight resistance. If too tight, loosen the 4 bolts
on feeder bottom and move feeder away from blade. If too loose, move toward the
blade. Repeat this procedure on rear divider insert feeder.
3. Roughen the cutting edge of the blade with a file by filing straight across the cutting edge
of the blade. This will prevent the dividers from slipping over the blade edge as they are
being inserted.
NOTE: A PROPERLY SET MACHINE WILL SNAP THE DIVIDER OFF THE SUCTION
CUPS WHEN THE BLADE DROPS WITH NO DELAY. THE DIVIDER SHOULD
NOT ‘HANG’ ON THE SUCTION CUPS AT ALL.
Insert Pulling Out
Divider insert pulling out of product on blade up cycle:
1. Check length of divider insert. It may be too short, allowing blade to get contaminated by
the product. This will cause the next fed divider insert to stick to the blade and pull out. A
properly sized divider insert should extend out the side and top of the product a minimum
of 1/16 of an inch.
2. Check temperature of product. A product that is too cold will cause the blade to freeze up
and moisture will then condense on the blade which may cause the divider insert to stick
to the blade. Applying clear packaging tape may help to eliminate this problem.
3. Check blade gap between bottom of blade and top of dial. If the blade comes too close to
the dial, it could slice through causing the divider to pull out.
4. Check height adjustment. If product contacts feeders it will leave food material on it which
will contaminate blade and cause next divider to stick and pull up.
Insert Not Placed
Completely Into Product
Divider insert appears to be inserted halfway into product:
1. Check temperature of product. A product which is too cold will cause the blade to slice
through the divider insert while slicing the product. This results in the blade getting
contaminated and sticking to the next fed divider insert and pulling it out of the product.
2. Check blade edge. It may be too sharp. If so, dull the edge slightly.
3. Check blade gap between bottom of blade and top of dial. If the blade comes too close to
dial, it could slice through causing divider to pull out.
4. Check height adjustment. If product contacts feeders it will leave food material on it, which
will contaminate the blade and cause the next divider to pull up

Insert Folds Into Next Slice

Divider insert folds over into next slice:
1. Divider insert is too long causing it to be folded over to the next slice by the blade. This
typically begins near the center of the product as the divider inserts are very close together
at the center.

Page 36
FOODTOOLS, OPERATIONS MANUAL: CS-2000

2. Check the height adjustment. If the divider insert feeders are too close to the product and
the divider inserts do not clear the feeder, they could get folded over during indexing. A
proper height setting should be about 1/2 inch above the divider insert.
Insert Tears
Divider tears on insertion.
1. Check blade edge. It may be too sharp. If so, dull the edge slightly.
2. Feeders are misaligned or the blade gap is too close. See Paper Feeder Adjustment page
30.
Safety Relay Fault Detected
This machine is equipped with a Safety Relay connected to the front and rear machine guards
and the machines emergency stop switch. This relay is also monitored by the machines PLC
controller. If the PLC detects a problem with the Safety Relay, the machine will stop operation
and the air pressure to the machine will be shut down. To show this fault, the output O/5 on the
main PLC controller will flash. If this fault occurs, contact FoodTools immediately.

Page 37
FOODTOOLS, OPERATIONS MANUAL: CS-2000

SPARE PARTS
The following replacement parts are available from FOODTOOLS.

PART NO. QTY/MACH. DESCRIPTION

7108-.030 1 SLICING BLADE
7008 2 STOP PIN BUMPER
7039 2 STRIPPER, PF
7243 2 PLATFORM BUMPER
CON-127 1 INDEX PLATE CABLE ASSEMBLY
CUP-01 12 FEEDER PAPER CUP
FIL-02 2 FILTER, LINE ELEMENT
FUS-10 1 FUSE 5X20, 2 AMP
PLU-27ASM 1 DIVIDER FEEDER PLUG
SWI-33 1 INDUCTIVE SENSOR, RIAL MOUNT
SWI-34 1 INDUCTIVE SENSOR BARREL
SWI-48 1 PRESSURE SWITCH
TUB-05 6 FT. TUBING, 3/8” OD CLEAR
TUB-02 6 FT. TUBING, 1/4 BLACK, URETH
TUB-06 6 FT. TUBING, 1/4 CLEAR, URETH
VAC-04 1 VACUUM TRANSDUCER
VAL-12 1 STEM ACTUATOR
VAL-52 2 10-32 FLOW CONTROL VALVE
VAL-96 1 4-WAY, BLADE DOWN
VAL-97 1 LOCKOUT VALVE
VAL-110 1 FESTO MULTI PACK DOUBLE VALVE
VAL-112 1 FESTO MULTI PACK SINGLE VALVE

* These parts are highly recommended to have on hand.

Page 38
��
��
��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
��
� ��
� ��
��
��
��
��
��
��
��
��
��
��
� ��
��
� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
�
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��

Page 39
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000

��
��
��
� ��
� ��
� ��
� ��
� ��
� ��
��
� ��
� ��
� ��
��
��
��
��
�
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��

��

��
��

��
��
��
��
��
��
��
��

Page 40
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
��
��
��
��
��
��
��
��
�

� ��
��
��

� ��

��

��
��
� �

� ��

��

��
��

��
��
��
��
��
��
��
��

Page 41
FOODTOOLS, OPERATIONS MANUAL: CS-2000

��
��
��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
��
��
��
��
��
��
��

� ��
�

��
��
�
��

� �
�
��

�
�
�

� � �
��

��

� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
� ��
��
��
��
� ��

Page 42
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
� ��
��
� ��
� ��
��
� ��
� ��
� ��
� ��
� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
�
��
��
��
��
��
��
��
��
� ��
��
��
��
��
��
��
��
��

Page 43
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
��
� ��
� ��
� ��
� ��
� �
� ��
�
� ��
� ��
�
� ��
��
��
��
��
�
��
��
��
��
��
�
�

��

�
��

��

��
��

��

��
��

��
��
��
��
��
��
��
��

Page 44
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
��
� ��
� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
�
��
��
��
� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��

��

��
��

��
��
��
�
��
��
��
��
��
��

Page 45
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
� ��
� ��
� ��
�
� ��
� ��
� ��
��
� ��
��
� ��
��
��
��
��
��
�
��
��
��
��
� �
��
��
��
��
��
��
��
��

��

��
��

��

��
��

��

��
��

��
��
��
��
��
��
��
��
��

Page 46
FOODTOOLS, OPERATIONS MANUAL: CS-2000

��
��
��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
��
��
�
��
�
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
�

��

��
��

��
��
��
��
��
��
��
��
��

Page 47
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
��
� ��
� ��
� ��
��
� ��
� ��
� ��
� ��
��
� ��
� ��
��
��
��
��
��
��
��
��
� ��
��
��
� ��
��
�
��
��
��
��
��
��
��
��
��
��

��
��
�
�

��

��
��

��
��
��
��
��
��
��
��
��

Page 48
FOODTOOLS, OPERATIONS MANUAL: CS-2000

��
��
��
� ��
� ��
� ��
� ��
� ��
��
� ��
� ��
� ��
� ��
��
��
��
��
�
��
��
��
��
��
��
��
��
��
��
��
��
��
��
� ��
�
��
��

�
��

�
�

��

�
��

��

��
��

��
��
��
��
��
��
��
��

Page 49
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
� ��
�
� ��
�
� ��
�
� ��
� ��
� ��
� ��
� ��
��
��
��
�
��
��
��
��
�

��

��
�

��
�
�

��

��
��

��

��
��

��
��
��
��
��
��
��
��

Page 50
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
��
� ��
�
� ��
��
� ��
� ��
� ��
� ��
� ��
��
� ��
��
� ��
��
�
��
��
�
��
��
��
��
��
��
��
��
��
��
��
��
��
��
�
��
��
��
��
��
��
��

��

� ��

��

��
��

��
��
��
��
��
��
��
��

Page 51
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
� ��
� ��
� ��
� ��
��
� ��
� ��
� ��
�
� ��
� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
�
��
��
��
��
��
��
��
��
��
��
��
��
��
�
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��

Page 52
FOODTOOLS, OPERATIONS MANUAL: CS-2000

��
��
��
� ��
� ��
� ��
� ��
� ��
� ��
� ��
�
� ��
� ��
��
��
��

�
�
��
�

�
��
�
�

�
��
�

��

�
��
��
��
��
��

��
��
��
��
��
��
��
��

Page 53
FOODTOOLS, OPERATIONS MANUAL: CS-2000

��
��
��
� ��
� ��
�
� ��
� ��
� ��
� ��
� ��
� ��
� ��
��
��
��
��
��
��
��

��

�
��

��

� �
��

��

��
� ��

��
��
��
��
� ��
��
��
��
��

Page 54
��
FOODTOOLS, OPERATIONS MANUAL: CS-2000
��
��
��
� � ��
� ��
� ��
� ��
� ��
� ��

��
��
��
� ��
��
�
��
��
��
��
��

��
� �

��

��
��

��
��
��
��
��
��
��
��
��
��

Page 55
FOODTOOLS, OPERATIONS MANUAL: CS-2000
DIVIDER SHUTTLE
GUARD OPEN / CLOSE CYLINDER
INDEXER TEST CYCLE DIVIDER SHUTTLE FLOW
CYLINDER CYL-63 CYL-86
PRESSURE SWITCH CONTROL VALVE
SWI-48 VAL-41
1PS
3 4

DIVIDER SHUTTLE
INDEXER TEST
GUARD OPEN / CLOSE 4-WAY VALVE
CYCLE VALVE
FLOW CONTROL VALVE VAL-112
VAL-12 4 2
VAL-04 4 2
14
14
V3
1
1 V9
GUARD 4-WAY VALVE V7
VAL-112
INDEX DRIVE #2 INDEX DRIVE #1
CYLINDER CYLINDER
PLATFORM ROTATION CYL-70 CYL-70
CYLINDER CYL-64 CYLINDER SHOWN WITH
INDEXER #1 IN CUTTING
POSITION

INDEX FLOW INDEX FLOW

CONTROL VALVE CONTROL VALVE
VAL-52 VAL-52
PLATFORM ROTATION FLOW
CONTROL VALVES INDEXER #2 ROTATION INDEXER #1 ROTATION
PLATFORM 4-WAY VALVE 4-WAY VALVE 4-WAY VALVE
VAL-04 (2)
VAL-110 VAL-112 VAL-112
2 4 4 2 4 2
V6
12 14 14 14
V5 V4
1 1 1

PAPER PICK UP
VACUUM CUPS (4)
VALVE PACK SUPPLY MAIN
DIVIDER FEEDER ON/OFF MAIN SUPPLY 80-100 PSI SUPPLY ON /
SELECTOR VALVE PRESSURE 80 PSI REGULATOR OFF VALVE
V11 REG-16 VAL-155 V8
VAL-64 SWITCH
2PS SWI-48

1 2 DIVIDER FEEDER ON/OFF AIR SUPPLY 100-150 PSI

PRESSURE SWITCH REG-13
SWI-48 MAIN SUPPLY
3PS
REGULATOR & GAUGE
POWER
VACUUM CYLINDER V2 BLADE DN
TRANSDUCER 4-WAY VALVE LOCKOUT
DIVIDER SENSOR

14
VAC-04 VAL-96 VALVE
ADJUSTABLE VAL-97

91
VACUUM SWITCH
SWI-79 V1
1
4 30 PSI MAX
1VS

2
1

4
V13
MAIN POWER
CYLINDER
CYL-13 BLADE UP LOCK
CHECK VALVE
VAL-133 BLADE "UP"
LOW PRESSURE
REGULATOR & GAUGE
REG-14
V12
PLUMBING / INSTRUMENT DIAGRAM
CS-2000 AUTOMATIC DUPLEX
MODEL :
CAKE SLICER
# DIVIDER FEEDER CONNECTOR
BLADE UP
DATE : 8-11-09 REV: 8-09 DRAWN : MTB
RELEASE VALVE

Page 56
VAL-12
FOODTOOLS INC.
SANTA BARBARA, CA
FOODTOOLS, OPERATIONS MANUAL: CS-2000
FOODTOOLS, OPERATIONS MANUAL: CS-2000

100-240VAC

MICROLOGIX 1100
LINE IN 100-240VAC (L3)

DC OUT
L1 L2/N

+
24V
LINE IN 100-240VAC / NEUTRAL (L4)

- COM I/0
GROUND -24VDC (0)

NU VDC O/0 VDC O/1 VDC O/2 VDC O/3 VDC O/4 VDC O/5 NU
+24VDC (2) RUN INDEXER #1 (56)

I/1
MAIN SUPPLY ON/OFF VALVE (70) RUN INDEXER
-24VDC (0) #2 (57)

I/2
+24VDC (2)

I/3 COM I/4

BLADE DOWN 4-WAY VALVE (71) -24VDC (0)
+24VDC (2) EMERGENCY STOP SWITCH (35)
GUARD DOWN VALVE (76) FRONT GUARD OPEN LIMIT SENSOR (22)

I/5
+24VDC (2) FRONT GUARD SAFETY LIMIT SWITCH (23)

I/6
BLADE DOWN LOCKOUT VALVE (79) REAR GUARD SAFETY LIMIT SWITCH (40)

I/7
MAIN SAFETY RELAY MONITORING INPUT (54)

I/8
PLC-72

I/9 COM IV1 IV2

OUTPUT WILL FLASH IF SAFETY
RELAY FAULT OCCURS

DIVIDER SHUTTLE BACK LIMIT SENSOR (39) -24VDC (0)

DIVIDER SHUTTLE FORWARD LIMIT SENSOR (38) BLADE DOWN LIMIT SENSOR (26)
DIVIDER VACUUM SENSOR SWITCH (37) INDEXER TEST CYCLE P-E SWITCH (32)
INDEXER #1 END OF CYCLE LIMIT SENSOR (28) INDEXER #1 IN POSITION LIMIT SENSOR (25)
INDEXER #2 END OF CYCLE LIMIT SENSOR (30) RIGHT MACHINE START PB SWITCH (43)
COM 0
IN 15

IN 13

IN 11

IN 9

IN 8

IN 7

IN 5

IN 3

IN 1

PLC-74
COM 1

IN 14

IN 12

IN 10

IN 6

IN 4

IN 2

IN 0

INPUTS

-24VDC (0) SUPPLY PRESSURE P-E SWITCH (34)

INDEXER #2 DIAL IN POSITION LIMIT SENSOR (31) LEFT MACHINE START PB SWITCH (41)
INDEXER #1 DIAL IN POSITION LIMIT SENSOR (29) INDEXER #2 IN POSITION LIMIT SENSOR (24)
DIVIDER FEEDER ON/OFF P-E SWITCH (36) BLADE UP SENSOR LIMIT SENSOR (27)

+24VDC (2)
INDEXER #1 RESET VALVE (74)
TABLE ROTATION VALVE FOR INDEXER #1 (72)
OUT 7

OUT 6

OUT 5

OUT 2

OUT 0
VDC 1

PLC-73
OUT 4

OUT 3

OUT 1

VDC 0

OUTPUTS

+24VDC (2)
TABLE ROTATION VALVE FOR INDEXER #2 (73)
INDEXER #2 RESET VALVE (75)
DIVIDER SHUTTLE FORWARD VALVE (78)

CS-2000 PLC DIAGRAM, ALLEN-BRADLEY VERSION

DRWN: MTB
DATE: 2-17-06
FOODTOOLS INC.

Page 57
6 5 4 3 2 1

BN BN BN BN
BU BU BU BU
48 1LS 3LS 10LS 4LS
BK BK BK BK
27 38 24
FRONT GUARD OPEN 22 DIVIDER SHUTTLE INDEXER #2 IN POS. 1PS 2PS
REAR GUARD SAFETY 2 BLADE UP SENSOR LIMIT SENSOR N.C N.C
WHT FORWARD

GRN
LIMIT SWITCH, 1-NO, 1-NC LIMIT SENSOR, NO LIMIT SENSOR, NO COM COM
LIMIT SENSOR, NO (CYLINDER RETRACTED) 32 34
SWI-73 SWI-33 SWI-34 SWI-33 SWI-33
N.O N.O
13LS INDEXER TEST CYCLE SUPPLY PRESSURE
P-E SWITCH P-E SWITCH
40 EMERGENCY STOP SWI-48 SWI-48
PUSH BUTTON, 2-NC DIVIDER SENSOR BN
SWI-47

RED
D ELECTRONIC D

BLK
BU 3PS N.C
VACUUM SWITCH 5LS
49 BN BN SWI-79 BK 36
3PB COM
25 N.O
BU BU INDEXER #1 IN POS.
48 2 11LS

RED
FRONT GUARD SAFETY 2 GRN 2LS BLU 37 BLK LIMIT SENSOR DIVIDER FEEDER ON/OFF
WHT BK BK

GRN
LIMIT SWITCH, 1-NO, 1-NC (CYLINDER EXTENDED) P-E SWITCH
SWI-73 26 39 BRN SWI-33
DIVIDER SHUTTLE SWI-48
35 2 BLADE REVERSAL

BRN
BACK 0 2
LIMIT SENSOR, NO

BLU
12LS LIMIT SENSOR, NO 1VS
SWI-34
SWI-34

BLK
WHT
BLK
BLK
A A #1
50 23
B B #2
C C #3
#4

BLK
DD

RED
J3 P3

LEFT MACHINE START RIGHT MACHINE

PUSH BUTTON START PUSH BUTTON
1-NO, 1-NC 1-NO, 1-NC
SWI-75 SWI-75

1PB 2PB
BLK 46 45 WHT BLK 47 46 WHT

2 2
RED 42 41 GRN 44 43 GRN
RED

C C

0 56 57 0 35 22 23 40 54
34 2
INDEXER BYPASS MODE + - COM I/0 I/1 I/2 I/3 COM I/4 I/5 I/6 I/7 I/8 I/9 COM IV1 IV2 IN 0 VDC 0
43 72
SELECTOR SWITCH DC OUT IN 1 OUT 0
41 73
SWI-123 24V IN 2 OUT 1
79 71 2 50 25 74
IN 3 24 OUT 2 75
NORMAL IN 4 OUT 3
13 43 33 21 A1 INDEXER #2 32 2
INDEXER #1 C IN 5 VDC 1
2SR ONLY 27 78
ONLY L R IN 6 OUT 4
26
IN 7 OUT 5
2 57 0
BRN BLK COM 0 OUT 6
MAIN SAFETY RELAY,
FGR31-24 MICROLOGIX 1100 PLC-72 39
SWI-72 IN 8 OUT 7
2 56
PLC-74
INPUTS

BRN BLK 38
PLC-73

IN 9
OUTPUTS

36
37 IN 10
L C R IN 11
OUTSIDE CONTACT 29
56 1 1 0 IN 12
BLOCK 28
14 44 34 22 A2 57 0 1 1 IN 13 31
30 IN 14
52 53 55 54 0 IN 15 0
100-240VAC
L1 L2/N NU VDC O/0 VDC O/1 VDC O/2 VDC O/3 VDC O/4 VDC O/5 NU COM 1

L3 L4 2 70 2 71 2 76 2 79
OUTPUT FLASHES IF
SAFTEY RELAY FAULTS

INDEXER #1 DIAL IN POS. P1 INDEXER #2 DIAL IN POS. P2

LIMIT SENSOR, NO LIMIT SENSOR, NO
BLK

BLU
BRN

BLK

BLU
WHT

BRN
WHT

SWI-34 J1 SWI-34 J2
B B
BK 29 BK 31
7LS BU
9LS BU
BN BN

INDEXER #1 END OF CYCLE INDEXER #2 END OF CYCLE

LIMIT SENSOR, NO LIMIT SENSOR, NO
SWI-34 SWI-34
BK 28 BK 30
6LS BU 8LS BU
BN BN

2
POWER ON W
INDICATOR 1FU
LIGHT FUSE, 2A
73 76
BLK

FUS-10
YEL

WHT

LIT-11 1LT
78 74 75
RED
GRAY/PINK

53
WHT/GRN

52 70 4SOL
0 1
2SOL 1SOL 10SOL 14 14 14 14 14
BLU BRN BLK BLU
8SOL

6SOL
3SOL

6 7 9 10
5SOL

-V +V CTR 000001
OUTPUT POWER
24VDC 2.1A SUPPLY
PWS SUP-08 BLADE CYCLE
L N COUNTER
BLADE
VAL-96
VAL-112

VAL-97

GUARD
A A
VAL-116
ISOLATION PLATE

CIRCUIT
GUARD (V7)

CNT-05
VALVE (V1)
INDEXER #1

TABLE ROT.

1 2 3 4 5
(V4) VAL-112
INDEXER #2

(V6) VAL-110
(V5) VAL-112

(V3) VAL-112
DIVIDER STL

DOWN 4-WAY

BREAKER, 5A
MAIN SUPPLY

LINE DISC BRE-05

BLADE DN / TABLE /
ON/OFF VALVE (V8)

LOCKOUT VALVE (V2)

50/60 HZ L3
120-240VAC BLK L1 T1 L1
12
7SOL

L2 L4
WHT 72 MANIFOLD MOUNT VALVES
L2 T2 THIS VALVE SUPPLIES TITLE
GROUND GRN
1CB AIR TO V1 GRN
#18 AWG, BLK ELECTRICAL WIRING DIAGRAM
#14 AWG, BLK
MAIN CS-2000, ALLEN-BRADLEY VERSION
#18 AWG, WHT
DISCONNECT #14 AWG, WHT
SWITCH PART NUMBER DRAWN BY DATE

Page 58
SWI-28
MTB 2-17-06
FOODTOOLS, OPERATIONS MANUAL: CS-2000

CAD FILE NAME

CS-2000 A-B ELEC. DIAGRAM, 2-17-06

6 5 4 3 2 1
FOODTOOLS, OPERATIONS MANUAL: CS-2000

LIMITED
WARRANTY
FOODTOOLS, warrants to and for the sole benefit of the original purchaser of the equipment,
that such equipment is free from defects in material and workmanship under normal and proper
use, operation and maintenance. This warranty shall remain in effect for a period of one year
after delivery of the equipment to the original purchaser. Notice of any claimed defect must
be promptly given by the original purchaser to FOODTOOLS, and the claimed defective part
or the equipment returned to FOODTOOLS, prepaid. Notice must further include consent to
FOODTOOLS, to inspect the equipment or part to determine that it is defective and that it has
only been subject to ordinary use and service.
If a valid warranty claim is made during the above warranty period, FOODTOOLS shall provide
the parts required to repair or replace as FOODTOOLS, shall elect, the defective part or the
equipment. The installation and freight cost of the replacement parts or equipment shall be at
the expense of the owner.
This warranty does not cover damage through accident or misuse. Ultrasonic blades that are
damaged through contact with non-food products are not covered by this warranty.
FOODTOOLS, WARRANTY IS LIMITED TO REPLACING ANY EQUIPMENT THAT IS
PROVEN TO BE DEFECTIVE, AND FoodTools, INC. IN NO EVENT SHALL HAVE ANY
LIABILITY FOR PAYING INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING,
WITHOUT LIMITATION, DAMAGES ARISING FROM PERSONAL OR BODILY
INJURY OR DEATH, OR DAMAGES TO, OR LOSS OF USE OF, ANY PROPERTY. NOT
WITHSTANDING ANY OF THESE TERMS AND CONDITIONS, THE WARRANTIES SET
FORTH SHALL APPLY IN CONNECTION WITH ANY SALE OF THE EQUIPMENT BY
FoodTools, INC. AND ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
FOODTOOLS, makes no warranty concerning the compliance of the equipment with any local,
state, or federal laws or regulations, including without limitation to electrical, building, or other
codes or requirements. Purchaser agrees to accept full responsibility for complying with such
laws, regulations, codes, and requirements. FOODTOOLS, makes no warranty concerning, and
does not assume in this or any other instrument any obligation or liability in connection with,
patent infringement suits brought against purchaser with respect to the product.

Page 59
FOODTOOLS, OPERATIONS MANUAL: CS-2000

Page 60
FOODTOOLS, OPERATIONS MANUAL: CS-2000

INSTALLATION
PROCEDURES

Company Name_________Date of Installation:

Model of Machine:_____________________________SN#___________________

Factory Air Pressure: _________ Initials:/

Air Quality: (ie: Moisture) ______ Initials:/

Electrical:________________________ Initials:__________/__________

Introduction to Machine Warnings: Initials:/

Machine Operation Procedures: Initials:/

Machine Adjustments: Initials:/

Sanitation Procedures: Initials:/

Safety Interlocks:
Placement and Function Initials:__________/__________
Testing: (Each interlock has been tested and
is in working condition) Initials:__________/__________

FoodTools Technician:_____________________________

Head Operator/Supervisor in attendance :_______________________________

Page 61
Corporate Office
315 Laguna Street
Santa Barbara, CA 93101
Tel: 877.836.6386
805.962.8383
Fax: 805.966.3614
www.foodtools.com

Mid-West
190 Veterans Blvd.
South Haven, MI 49090
Tel: 800.644.2377
269.637.9969
Fax: 269.637.1619
United Kingdom
17 Cloverley Road
Ongar, Essex CM5 9BX
Tel: +44.01277.364869
Fax: +44.01277.363577
Mobile: +44.07715.121619

China
No. 196 Xinghua
Zhuhai, Guangdong 519000 China
Tel: 86.756.2127528
Fax: 86.756.2127522

SilverCrest SBB 850 E1 - EN PDF
67% (3)
SilverCrest SBB 850 E1 - EN PDF
66 pages
Intrusion Detection Honeypots
From Everand
Intrusion Detection Honeypots
Chris Sanders
3/5 (2)
Cuisinart Bread Maker Manual
No ratings yet
Cuisinart Bread Maker Manual
115 pages
Aquaponic Design Plans Everything You Needs to Know: Everything You Need to Know from Backyard to Profitable Business
From Everand
Aquaponic Design Plans Everything You Needs to Know: Everything You Need to Know from Backyard to Profitable Business
David H Dudley
No ratings yet
108S Manual 10
100% (1)
108S Manual 10
10 pages
Mellerware Bread Maker
No ratings yet
Mellerware Bread Maker
23 pages
104 Manual
No ratings yet
104 Manual
16 pages
Redsound Darkstar Xp2 Manual
0% (1)
Redsound Darkstar Xp2 Manual
36 pages
The Peptide Protocols: Exploring the Science for Human Optimization: Exploring the
From Everand
The Peptide Protocols: Exploring the Science for Human Optimization: Exploring the
W T Smith
No ratings yet
Nutrition Essentials
From Everand
Nutrition Essentials
Allen Nissanth
No ratings yet
10K Blueprint
From Everand
10K Blueprint
Cian O Farrell
5/5 (2)
Aquaponics Design Plans, Construction, Operation, and Income: Organic Food
From Everand
Aquaponics Design Plans, Construction, Operation, and Income: Organic Food
David H Dudley
No ratings yet
Web Video Business
From Everand
Web Video Business
MUHAMMAD NUR WAHID ANUAR
No ratings yet
BlockChain for Beginners
From Everand
BlockChain for Beginners
Matthew Smith
No ratings yet
Aquaponics for Profit
From Everand
Aquaponics for Profit
David H Dudley
No ratings yet
Aquaponics How to do Everything from Backyard to Profitable Business: from BACKYARD to PROFITABLE BUSINESS
From Everand
Aquaponics How to do Everything from Backyard to Profitable Business: from BACKYARD to PROFITABLE BUSINESS
David H Dudley
No ratings yet
Aquaponics Construct and Operate: Instructions and Everything You Need to Know
From Everand
Aquaponics Construct and Operate: Instructions and Everything You Need to Know
PE David H. Dudley PMP
No ratings yet
The Food Service Professionals Guide To: Restaurant Design: Designing, Constructing & Renovating a Food Service Establishment
From Everand
The Food Service Professionals Guide To: Restaurant Design: Designing, Constructing & Renovating a Food Service Establishment
Sharon L Fullen
No ratings yet
ChatGPT for Business: Strategies for Success
From Everand
ChatGPT for Business: Strategies for Success
Matthew C. Smith
1/5 (1)
Business English Writing: Effective Business Writing Tips and Will Help You Write Better and More Effectively at Work
From Everand
Business English Writing: Effective Business Writing Tips and Will Help You Write Better and More Effectively at Work
Mary G. Lewis
No ratings yet
Aquaponics Build and Operation Manual: Step-by-Step Instructions, 400+ Pages, 200+Helpful Images
From Everand
Aquaponics Build and Operation Manual: Step-by-Step Instructions, 400+ Pages, 200+Helpful Images
David H Dudley
No ratings yet
Options Trading for Income: Learn the strategies and techniques for maximizing returns and minimizing risk in the options market (2023 Guide for Beginners)
From Everand
Options Trading for Income: Learn the strategies and techniques for maximizing returns and minimizing risk in the options market (2023 Guide for Beginners)
Lane Conner
No ratings yet
Ditting KF 1800 Industrial Grinder Original Instruction Manual EN
No ratings yet
Ditting KF 1800 Industrial Grinder Original Instruction Manual EN
16 pages
From Overweight to Weight Loss
From Everand
From Overweight to Weight Loss
Mister Dred
No ratings yet
From Overweight to Weight Loss: Extreme Weight Loss, Self-Motivation, Healthy Diet, Burning Fat, Surpassing Food Addiction
From Everand
From Overweight to Weight Loss: Extreme Weight Loss, Self-Motivation, Healthy Diet, Burning Fat, Surpassing Food Addiction
Mister Dred
No ratings yet
Irish Red Setter Guide Irish Red Setter Guide Includes: Irish Red Setter Training, Diet, Socializing, Care, Grooming, and More
From Everand
Irish Red Setter Guide Irish Red Setter Guide Includes: Irish Red Setter Training, Diet, Socializing, Care, Grooming, and More
Martin David
No ratings yet
100 Simple Secrets to a Healthier You: Science-Backed Tips for a Vibrant Life
From Everand
100 Simple Secrets to a Healthier You: Science-Backed Tips for a Vibrant Life
TY
No ratings yet
The Blue Ribbon Country Cookbook
From Everand
The Blue Ribbon Country Cookbook
Diane Roupe
5/5 (4)
Business English Study - Advanced 1 - Fashion Brands
From Everand
Business English Study - Advanced 1 - Fashion Brands
Paul S Fletcher
No ratings yet
Cone Bakers: Instruction Manual
No ratings yet
Cone Bakers: Instruction Manual
11 pages
Gray Hat Hacking the Ethical Hacker's
From Everand
Gray Hat Hacking the Ethical Hacker's
Çağatay Şanlı
5/5 (1)
cbk-210c-series-custom-convection-bread-maker-manual
No ratings yet
cbk-210c-series-custom-convection-bread-maker-manual
25 pages
MCHF-E2 SPM
No ratings yet
MCHF-E2 SPM
60 pages
Ditting_KF-903_1203_1403_Shop_Grinder_Original_instruction_manual_EN
No ratings yet
Ditting_KF-903_1203_1403_Shop_Grinder_Original_instruction_manual_EN
15 pages
Bread Maker SilverCrest EDS SSB 850 B1
No ratings yet
Bread Maker SilverCrest EDS SSB 850 B1
150 pages
Cuisinart Bread Maker Manual Optimized
No ratings yet
Cuisinart Bread Maker Manual Optimized
18 pages
Manual BBS U 8132
No ratings yet
Manual BBS U 8132
9 pages
Instruction & Recipe Booklet: Compact Automatic Bread Maker
No ratings yet
Instruction & Recipe Booklet: Compact Automatic Bread Maker
19 pages
BBM800 Instruction Manual
No ratings yet
BBM800 Instruction Manual
56 pages
Instruction Booklet: Cuisinart Automatic Bread Maker
100% (2)
Instruction Booklet: Cuisinart Automatic Bread Maker
12 pages
sbb_850_c1
No ratings yet
sbb_850_c1
206 pages
Saeco Intelia User Manual
No ratings yet
Saeco Intelia User Manual
40 pages
Oster 2lb Bread Achine Manual
No ratings yet
Oster 2lb Bread Achine Manual
34 pages
Instruction Manual: Read This Booklet Thoroughly Before Using and Save It For Future Reference
No ratings yet
Instruction Manual: Read This Booklet Thoroughly Before Using and Save It For Future Reference
15 pages
SBB 850 c1
No ratings yet
SBB 850 c1
172 pages
‎⁨مقسم 20231231 2133⁩
No ratings yet
‎⁨مقسم 20231231 2133⁩
34 pages
Ba City C v2000 Englisch
No ratings yet
Ba City C v2000 Englisch
71 pages
Рецепты хлебопечки
No ratings yet
Рецепты хлебопечки
60 pages
Use and Care Guide - KFP750 PDF
No ratings yet
Use and Care Guide - KFP750 PDF
60 pages
Program Pabx Sahitel PB 308 Baru
No ratings yet
Program Pabx Sahitel PB 308 Baru
48 pages
5420 Quick Reference Guide
No ratings yet
5420 Quick Reference Guide
2 pages
Strowger Switching System
100% (1)
Strowger Switching System
43 pages
Panasonic: Panasonic KX-TA624 / 824 Telephone System
No ratings yet
Panasonic: Panasonic KX-TA624 / 824 Telephone System
4 pages
GM 360 User Guide
No ratings yet
GM 360 User Guide
60 pages
RT9000 Manual
No ratings yet
RT9000 Manual
83 pages
Norstar Event Codes
No ratings yet
Norstar Event Codes
52 pages
Evolution of Telephone
No ratings yet
Evolution of Telephone
1 page
User Guide: Esprit Eco 24 30
No ratings yet
User Guide: Esprit Eco 24 30
8 pages
Officeserv 7200 Programming Guide
No ratings yet
Officeserv 7200 Programming Guide
409 pages
User Guide MD 110 OPI 3213: Operator Console
No ratings yet
User Guide MD 110 OPI 3213: Operator Console
62 pages
Panasonic KX-TCD 725 E
No ratings yet
Panasonic KX-TCD 725 E
100 pages
User Manual For 5123 Terminals VE
100% (2)
User Manual For 5123 Terminals VE
22 pages
Hipath 4000
No ratings yet
Hipath 4000
51 pages
Alcatel-4400 User Manual
No ratings yet
Alcatel-4400 User Manual
1 page
Accord 308 Programming PDF
No ratings yet
Accord 308 Programming PDF
29 pages
NP-gem-p800 Wi851a.02 Prog
No ratings yet
NP-gem-p800 Wi851a.02 Prog
12 pages
Panasonic-Cordless User Manual
No ratings yet
Panasonic-Cordless User Manual
24 pages
Blue Gate Analog
No ratings yet
Blue Gate Analog
19 pages
User Manual Panasonic KX Tcd970 e
No ratings yet
User Manual Panasonic KX Tcd970 e
112 pages
AmeriCom - NEC SV8100 WebPro Doc - V1
No ratings yet
AmeriCom - NEC SV8100 WebPro Doc - V1
48 pages
LG Goldstar Manual 38616
100% (1)
LG Goldstar Manual 38616
109 pages
Alcatel 4018 Ip Touch Manual
No ratings yet
Alcatel 4018 Ip Touch Manual
15 pages
Analogue Telephone (Lenoxx Sound, Bitronic, Ect)
No ratings yet
Analogue Telephone (Lenoxx Sound, Bitronic, Ect)
4 pages
Telefonos Digitales Nec
No ratings yet
Telefonos Digitales Nec
55 pages
How An Electric Shower Works and Common Electric Shower Repair
No ratings yet
How An Electric Shower Works and Common Electric Shower Repair
6 pages

Food Tools

Uploaded by

Food Tools

Uploaded by

FOODTOOLS ®

Front Door Assembly............................................................................................................................................................52

Input Air Power:

Airborne Noise Emissions:

Cycle Start Push Buttons

Setting Product Height

Installing Product Holders

Sponge cake, pound cake: ................................................-20° to 0° F (-29° to -18° C)

GOOD TEST BAD TEST

The product is spreading:

The following is a list of areas and the recommended cleaning procedures:

Low Pressure hose wash...................................... Operator push-button, Slicing blade

PRODUCT HOLDER (DIALS) :

Round Dial Holder

Blade Reversal Clamp Block

High Pressure Regulator

Rotate Dial Button

Setting Dial Centrality

How to adjust the Dial Centrality (In and Out):

Index Plate Speed

Index Plate Lubrication

How to remove the Index Plate Assembly:

Drag Tension Screw

Divider Insert Stripper

Divider Insert Backstop

Divider Insert Shuttle

Paper Feeder Adjustment

Sticky Stop Pin

Setting the Vacuum Sensor:

Insert Not Folding

Insert Folds Into Next Slice

PART NO. QTY/MACH. DESCRIPTION

* These parts are highly recommended to have on hand.

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� �������� ���������

����� ��� ������� ���������

����� ��� �������� ���������

INDEX FLOW INDEX FLOW

1 2 DIVIDER FEEDER ON/OFF AIR SUPPLY 100-150 PSI

I/3 COM I/4

I/9 COM IV1 IV2

DIVIDER SHUTTLE BACK LIMIT SENSOR (39) -24VDC (0)

-24VDC (0) SUPPLY PRESSURE P-E SWITCH (34)

CS-2000 PLC DIAGRAM, ALLEN-BRADLEY VERSION

LEFT MACHINE START RIGHT MACHINE

INDEXER #1 DIAL IN POS. P1 INDEXER #2 DIAL IN POS. P2

INDEXER #1 END OF CYCLE INDEXER #2 END OF CYCLE

LINE DISC BRE-05

LOCKOUT VALVE (V2)

CAD FILE NAME

CS-2000 A-B ELEC. DIAGRAM, 2-17-06

Company Name_______________________Date of Installation: ______________

Factory Air Pressure: _____________________ Initials:__________/__________

Air Quality: (ie: Moisture) __________________ Initials:__________/__________

Introduction to Machine Warnings: Initials:__________/__________

Machine Operation Procedures: Initials:__________/__________

Machine Adjustments: Initials:__________/__________

Sanitation Procedures: Initials:__________/__________

Head Operator/Supervisor in attendance :_______________________________

You might also like

��

��

��

��

��

��

��

��

��

��

��

��

Company Name_________Date of Installation:

Factory Air Pressure: _________ Initials:/

Air Quality: (ie: Moisture) ______ Initials:/

Introduction to Machine Warnings: Initials:/

Machine Operation Procedures: Initials:/

Machine Adjustments: Initials:/

Sanitation Procedures: Initials:/