Chapter 1 3 v2 12.1m
Chapter 1 3 v2 12.1m
DESIGN PRACTICE I
Assoc.Prof. Dr. Nguyen The Luong
School of Mechanical Engineering
Hanoi University of Science and Technology
E-mail: [email protected] or
[email protected]
CHAPTER-1 Drawing Instruments and Accessories
Introduction
What will you learn in this course?
You will learn - How industry communicates technical information.
• Visualization – the ability to mentally control visual information.
• Graphics theory – geometry and projection techniques.
•Standards – set of rules that govern how parts are made and technical drawings
are represented.
•Conventions – commonly accepted practices and methods used for technical
drawings.
• Tools – devices used to create technical drawings and models.
•Applications – the various uses for technical drawings.
How drawing is important to all engineering disciplines…..
Requirements to attend a class: Read a key words,
laptop, pencils (HB, B), A4, A3 papers ???
CHAPTER-1 Drawing Instruments and Accessories
Introduction
MECHANICAL ENGINEERING
Importance
Without Basics we cant make extraordinary work .
Innovation is also Occurred Only Through Basics
CHAPTER-1 Drawing Instruments and Accessories
Textbook and Referrence book
Introduction
Drawing
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CHAPTER-1 Drawing Instruments and Accessories
Introduction
Introduction
Important for
Mechanical machine all Civil structure
Branches
Chemical reactor
Electrical circuit 6
CHAPTER-1 Drawing Instruments and Accessories
Introduction
Graphical representation of an object – Drawing
•Engineering drawing – A drawing of an object that contains all
information
-like actual shape, accurate size, manufacturing methods, etc.,
required for its construction.
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CHAPTER-1 Drawing Instruments and Accessories
Introduction
How Different From Artistic Drawing?
Engineering drawing is completely different from artistic
drawing, which are used to express aesthetic, philosophical,
and abstract ideas.
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CHAPTER-1 Drawing Instruments and Accessories
Introduction
Engineering
Drawing
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CHAPTER-1 Drawing Instruments and Accessories
Introduction
Elements of Engineering Drawing
Engineering Drawing
Graphics Word
language language
Geometric Projection
construction method Lettering
Line Types
CHAPTER-1 Drawing Instruments and Accessories
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CHAPTER-1 Drawing Instruments and Accessories
Working edge
Drawing board must be placed
on the table with working edge
always to be at the left side.
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CHAPTER-1 Drawing Instruments and Accessories
Protractor ruler
Drawing Pencils
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1 CHAPTER-1 Drawing Instruments and Accessories
Standards and conventions are the alphabet of technical drawing, and plane,
solid, and descriptive geometry are the science(grammar) which underlies the
graphics language.
Drawing standards
ANSI – American National Standards Institute
ANSI Y14.1 1980 (R1987) – Drawing sheet size
and format
ANSI Y 14.2M-1979 (R1987) – Line
conventions and lettering
ANSI Y14.5M-1982(R1988) –
Dimensioning and tolerances
ANSI Y 14.3-1975(R1987) – Multi view and sectional view
drawings
ISO – International Standards Organization
JIS – Japanese Standards
BIS – Bureau of Indian Standards
TCVN 2-74 to TCVN 19-85
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6 CHAPTER- 2 Lettering and Dimensioning Practices
Drawing Sheet
Standard sizes of drawing sheets as per BIS
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6 CHAPTER- 2 Lettering and Dimensioning Practices
1.1 Introduction
ISO standand
CHAPTER- 2 Lettering and Dimensioning Practices
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CHAPTER- 2 Lettering and Dimensioning Practices
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CHAPTER- 2 Lettering and Dimensioning Practices
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CHAPTER- 2 Lettering and Dimensioning Practices
1. Visible line represent features that can be seen in the current view.
2. Dimension line
Extension line indicate the sizes and location of features.
Leader line
3. Hidden line represent features that cannot be seen in the current view.
Break Lines
CHAPTER- 2 Lettering and Dimensioning Practices
Visible/Object Lines
• Dark, heavy lines.
• Used to represent the outline or contour of the object
being drawn.
• Define features you can see in a particular view.
CHAPTER- 2 Lettering and Dimensioning Practices
Hidden Lines
• Light, narrow, short, dashed lines.
• Shows the outline of a feature that can not be seen in
a particular view.
• Used to help clarify a feature, but can be omitted if
they clutter a drawing.
CHAPTER- 2 Lettering and Dimensioning Practices
Section Lines
Section
Line
CHAPTER- 2 Lettering and Dimensioning Practices
Center Lines
• Thin line consisting of alternating long and short
dashes.
• Used to represent the center of round or cylindrical
features, or the symmetry of a feature.
CHAPTER- 2 Lettering and Dimensioning Practices
Dimension Lines
• Thin lines capped on the ends with arrowheads and
broken along their length to provide a space for the
dimension numeral.
• They indicate length.
Principles of Dimensioning
I. All dimensional information necessary to describe a component clearly and
completely shall
be written directly on a drawing.
2. Each feature shall be dimensioned once only on a drawing, i.e., dimension
marked in one
view need not be repeated in another view.
3. Dimension should be placed on the view where the shape is best seen
(Fig.2.14)
4. As far as possible, dimensions should be expressed in one unit only preferably
in millimeters,
without showing the unit symbol (mm).
5. As far as possible dimensions should be placed outside the view (Fig.2.15).
6. Dimensions should be taken from visible outlines rather than from hidden lines
(Fig.2.16).
CHAPTER- 2 Lettering and Dimensioning Practices
Dimension Lines
CHAPTER- 2 Lettering and Dimensioning Practices
Extension Lines
• Thin lines used to establish the extent of a dimension.
• Can also be used to show extension of a surface to a
theoretical intersection as shown in (b).
• Begin 1.5mm from the object and extend to 3mm
beyond the last dimension.
• They should not cross dimension lines.
CHAPTER- 2 Lettering and Dimensioning Practices
Leader Lines
• Thin lines used to connect a specific note to a feature.
• Also used to direct dimensions, symbols, item number and
part numbers on a drawing.
• Commonly drawn at 45, 30 and 60 degrees.
• Has a short shoulder (3-6mm) at one end beginning at the
center of the vertical height of text, and a standard
dimension arrowhead at the other end touching the feature.
Arrowheads
• Used to terminate dimension lines and leader lines and on
cutting-plane lines and viewing plane lines.
• They should be three times as long as they are wide.
• They should be the same size throughout the drawing.
• The filled arrowhead is generally preferred because of its
clarity.
CHAPTER- 2 Lettering and Dimensioning Practices
Identification of Sbapes
CHAPTER- 2 Lettering and Dimensioning Practices
Arrangement of Dimensions
They are arranged in three ways:
1. Chain dimensioning
2. Parallel dimensioning
3. Combined dimensioning
CHAPTER- 2 Lettering and Dimensioning Practices
Arrangement of Dimensions
Violation of some of the principles of drawing
Incorrect Correct
CHAPTER- 2 Lettering and Dimensioning Practices
Break Lines
a) Short Breaks.
b) Long Breaks.
c) Cylindrical Breaks.
CHAPTER- 2 Lettering and Dimensioning Practices
Phantom Lines
• Thin lines made up of long dashes alternating with
pairs of short dashes.
• Three purposes in drawings
a) To show the alternate position of moving parts.
b) To show the relationship of parts that fit together.
c) To show repeated detail.
CHAPTER- 2 Lettering and Dimensioning Practices
Example 1
CHAPTER- 2 Lettering and Dimensioning Practices
Example 2
Example 3
Types of Lettering
The two types of lettering are:
1. Double Stroke Lettering.
2. Single Stroke Lettering.
CHAPTER- 2 Lettering and Dimensioning Practices
Application of Lettering
Lettering in Engineering Drawings is used in writing
Title Blocks which play a crucial role in drawings, they
are used to record all of the important information
necessary for the working drawings. A HB Pencil is used.
c2
h
CHAPTER- 2 Lettering and Dimensioning Practices
Standard height for CAPITAL Letters and Numerals according to the Bureau of
Indian Standards (BIS) is:
• 1.8, 2.5, 3.5, 5, 6, 10, 14, 20 mm. (Sizes selected based upon size of drawing)
•
• Drawing numbers, title blocks and letters denoting cutting planes,
sections are written in 10mm size.
• Drawing title is written in 7mm size.
• Hatching, subtitles, materials, dimensions, notes etc. are written in 3.5
mm size.
Space between lines is 3/10 h (height of capital letters)
Space between words may be equal to the width of the alphabet M or
3/5 h (height of capital letters).
CHAPTER- 2 Lettering and Dimensioning Practices
Examples
“I” letter “A” letter “B” letter
4 5
1 1 2 1
3 6
3
2
CHAPTER- 2 Lettering and Dimensioning Practices
Order of Strokes
Stroking is done based on the slope of each letter and
the strokes vary with order and direction.
CHAPTER- 2 Lettering and Dimensioning Practices
Straight line
letters
Curved line
letters
&
Numerals
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The I-H-T Group
•The letter I is The Foundation Stroke.
•The top of T is drawn first to the full width of the square and
the stem is started accurately at its mid point.
I H T
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The L-E-F Group
•The L is made in two strokes.
•The first two strokes of the E are the same for the L, the
third or the upper stoke is lightly shorter than the lower and
the last stroke is the third as long as the lower.
•F has the same proportion as E.
L E F
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The V-A-K Group
•V is the same width as A, the A bridge is one third up from
the bottom.
•The second stroke of K strikes stem one third up from the
bottom and the third stroke branches from it.
V A K
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The M-W Group
•Are the widest letters.
•M may be made in consecutive strokes of the two verticals
as of N.
•W is made with two V’s.
M W
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The O-Q-C-G Group
•The O families are made as full circles and made in two
strokes with the left side a longer arc than the right.
•A large size C and G can be made more accurately with an
extra stroke at the top.
O Q C G
Stroking Groups
The O-Q-C-G Group (cont.)
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The D-U-J Group
•The top and bottom stokes of D must be horizontal, fail line
to observe this is a common fault with beginners
•U is formed by two parallel strokes to which the bottom
stroke be added.
•J has the same construction as U, with the first stroke
omitted.
D U J
Note:- The
bottom stroke
in J is drawn
once, and not
twice as
shown in the
animation.
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The P-R-B Group
•The number of stokes depends up on the size of the letter.
•The middle line of P and R are on centerline of the vertical
line.
P R B
CHAPTER- 2 Lettering and Dimensioning Practices
Stroking Groups
The N-Z-X-Y Group
•The parallel sides of N are generally drawn first.
•Z is drawn without lifting the pen. Z and X are both
started inside the width of the square on top and run to
full width on the bottom.
N Z X Y
CHAPTER- 2 Lettering and Dimensioning Practices
The bottom of 2 and top of 5 and 7 should be straight lines. For 2 the reverse curve should cross
the center of the space. The ampersand (&) is made of three strokes.
Spacing
Uniformity in spacing of letters is a matter of equalizing
spaces by eye.
•The background area between letters, not the distance between them,
should be approximately equal.
•Words are spaced well apart, but letters within words should be spaced
closely.
L IN E S
LET T ERS
•For either upper case or lower-case lettering, make the spaces between
words approximately equal to a capital O.
Types of Spacing
CHAPTER- 2 Lettering and Dimensioning Practices
Lettering Uniformity
• Important to produce good drawings.
• Uniform in style, size, inclination, weight and space.
• Carelessness might result in mistakes.
ENGINEERING DRAWINGS
CHAPTER- 2 Lettering and Dimensioning Practices
SCALES
CHAPTER- 3 Scales
DIMENSION OF DRAWING
A REPRESENTATIVE FACTOR (R.F.) =
DIMENSION OF OBJECT
LENGTH OF DRAWING
=
ACTUAL LENGTH
AREA OF DRAWING
=
V ACTUAL AREA
VOLUME AS PER DRWG.
=3
V ACTUAL VOLUME
1 KILOMETRE = 10 HECTOMETRES
1 HECTOMETRE= 10 DECAMETRES
1 DECAMETRE = 10 METRES
1 METRE = 10 DECIMETRES
1 DECIMETRE = 10 CENTIMETRES
1 CENTIMETRE = 10 MILIMETRES
TYPES OF SCALES:
[email protected] 7382219990
CHAPTER- 3 Scales
PLAIN SCALE:- This type of scale represents two units or a unit and it’ssub-division.
CONSTRUCTION:-
a) Calculate R.F.= DIMENSION OF DRAWING
DIMENSION OF OBJECT PLAIN SCALE
R.F.= 1cm/ 1m = 1/100
Length of scale = R.F. X max. distance
= 1/100 X 600 cm
= 6 cms
b) Draw a line 6 cm long and divide it in 6 equal parts. Each part will represent larger divisionunit.
c) Sub divide the first part which will represent second unit or fractionof first unit.
d) Place ( 0 ) at the end of first unit. Number the units on right side of Zero and subdivisions
on left-hand side of Zero. Take height of scale 5 to 10 mm for getting a look of scale.
e) After construction of scale mention it’s RF and name of scale as shown.
f) Show the distance 4 m 6 dm on it as shown.
4 M 6 DM
0 1 4 5
10 2 3 METERS
DECIMETERS
R.F. = 1/100
PLANE SCALE SHOWING METERS AND DECIMETERS.
CHAPTER- 3 Scales
PROBLEM NO.2:- In a map a 36 km distance is shown by a line 45 cms long. Calculate the R.F. and construct
a plain scale to read kilometers and hectometers, for max. 12 km. Show a distance of 8.3 km on it.
CONSTRUCTION:-
a) Calculate R.F.
R.F.= 45 cm/ 36 km = 45/ 36 . 1000 . 100 = 1/ 80,000 PLAIN SCALE
Length of scale = R.F. max. distance
= 1/ 80000 12 km
= 15 cm
b) Draw a line 15 cm long and divide it in 12 equal parts. Each part will represent larger divisionunit.
c) Sub divide the first part which will represent second unit or fractionof first unit.
d) Place ( 0 ) at the end of first unit. Number the units on right side of Zero and subdivisions
on left-hand side of Zero. Take height of scale 5 to 10 mm for getting a look of scale.
e) After construction of scale mention it’s RF and name of scale as shown.
f) Show the distance 8.3 km on it as shown.
8KM 3HM
10 5 0 1 2 3 4 5 6 7 8 9 10 11
KILOMETERS
HECTOMETERS
R.F. = 1/80,000
PLANE SCALE SHOWING KILOMETERS AND HECTOMETERS
CHAPTER- 3 Scales
PROBLEM NO.3:- The distance between two stations is 210 km. A passenger train covers this distance
in 7 hours. Construct a plain scale to measure time up to a single minute. RF is 1/200,000 Indicate the distance
traveled by train in 29 minutes.
CONSTRUCTION:-
a) 210 km in 7 hours. Means speed of the train is 30 km per hour ( 60 minutes)
PLAIN SCALE
Length of scale = R.F. max. distance per hour
= 1/ 2,00,000 30km
= 15 cm
b) 15 cm length will represent 30 km and 1 hour i.e. 60 minutes.
Draw a line 15 cm long and divide it in 6 equal parts. Each part will represent 5 km and 10 minutes.
c) Sub divide the first part in 10 equal parts,which will represent second unit or fraction of firstunit.
Each smaller part will represent distance traveled in one minute.
d) Place ( 0 ) at the end of first unit. Number the units on right side of Zero and subdivisions
on left-hand side of Zero. Take height of scale 5 to 10 mm for getting a proper look of scale.
e) Show km on upper side and time in minutes on lower side of the scale asshown.
After construction of scale mention it’s RF and name of scale as shown.
f) Show the distance traveled in 29 minutes, which is 14.5 km, on it asshown.
DISTANCE TRAVELED IN 29 MINUTES.
14.5 KM
KM 5 2.5 0 5 10 15 20 25 KM
MIN 10 0 10 20 30 40 50 MINUTES
R.F. = 1/200.000
CHAPTER- 3 Scales
We have seen that the plain scales give only two dimensions, such
as a unit and it’s subunit or it’s fraction.
SOLUTION :
1 hector = 10, 000 sq. meters DIAGONAL
1.28 hectors = 1.28 X 10, 000 sq. meters
Draw a line 15 cm long. SCALE
= 1.28 X 104 X 104 sq. cm
8 sq. cm area on map represents It will represent 600 m.Divide it in six equal parts.
= 1.28 X 104 X 104 sq. cm on land ( each will represent 100 m.)
1 cm sq. on map represents Divide first division in ten equal parts.Each will
= 1.28 X 10 4 X 104 / 8 sq cm on land represent 10 m.
1 cm on map represent Draw a line upward from left end and
mark 10 parts on it of any distance.
= 1.28 X 10 4 X 104 / 8 cm
Name those parts 0 to 10 as shown.Join 9th sub-division
= 4, 000 cm
of horizontal scale with 10th division of the vertical divisions.
1 cm on drawing represent 4, 000 cm, Means RF = 1 / 4000 Then draw parallel lines to this line from remaining sub divisions
Assuming length of scale 15 cm, it will represent 600 m. and complete diagonal scale.
438 meters
10
9
8
7
METERS
6
5
4
3
2
1
0
100 50 0 100 400
M 200 300 500METE
R.F. = 1 / 4000
DIAGONAL SCALE SHOWING METERS
CHAPTER- 3 Scales
PROBLEM NO.6:. Draw a diagonal scale of R.F. 1: 2.5, showing centimeters and millimeters
and long enough to measure up to 20 centimeters. Show a distance of 13.4 cm on it.
SOLUTION STEPS:
R.F. = 1 / 2.5 DIAGONAL
Length of scale = 1 / 2.5 X 20 cm. SCALE
= 8 cm.
1. Draw a line 8 cm long and divide it in to 4 equal parts.
(Each part will represent a length of 5 cm.)
2. Divide the first part into 5 equal divisions.
(Each will show 1 cm.)
3. At the left hand end of the line, draw a vertical line and
on it step-off 10 equal divisions of any length.
4. Complete the scale as explained in previous problems.
Show the distance 13.4 cm on it.
13 .4 CM
10
9
8
7
6
MM
5
4
3
2
1
0
CM 5 4 3 2 1 0 5 10 15 CENTIMETRES
R.F. = 1 / 2.5
CHAPTER- 3 Scales
SOLUTION STEPS:
Scale of km.
COMPARATIVE SCALE: length of scale = RF X 60 km
= 1 / 4,00,000 X 60 X 105
Scales having same representative = 15 cm.
fraction but graduated to read different CONSTRUCTION:
Draw a line 15 cm long and divide it in 6 equal parts.
units are called comparative ( each part will represent 10 km.)
Subdivide 1st part in `0 equal subdivisions.
scales ( each will represent 1 km.)
EXAMPLE NO. 8 :
A motor car is running at a speed of 60 kph. Time Scale:
On a scale of RF = 1 / 4,00,000 show the distance Same 15 cm line will represent 60 minutes.
traveled by car in 47 minutes. Construct the scale similar to distance scale.
It will show minimum 1 minute & max. 60min.
47 MINUTES
10 5 0 10 20 30 40 50 MINUTES
MIN.
KM 10 5 40
0 10 20 30 50 KM
47 KM
R.F. = 1 / 4,00,000
COMPARATIVE SCALE SHOWING MINUTES AND KILOMETERS
CHAPTER- 3 Scales
Vernier scales: Vernier scales, like diagonal scales, are used to read to a very
small unit with great accuracy
Example 10: Vernier Scale
Draw a vernier scale of RF = 1 / 25 to read centimeters upto
4 meters and on it, show lengths 2.39 m and 0.91 m