Technical Manual: Split Unit Air Conditioner Floor Standing A Series - Cooling Only (60Hz)
Technical Manual: Split Unit Air Conditioner Floor Standing A Series - Cooling Only (60Hz)
TECHNICAL MANUAL
Split Unit Air Conditioner
Floor Standing A Series
FV - AXVL series
— Cooling only [60Hz] —
TM-FS-A-PH-B2
Table of Contents
Table of Contents
Nomenclature......................................................................................................................1
Indoor ............................................................................................................................1
Outdoor..........................................................................................................................1
Product Line-Up.............................................................................................................2
Application Information .....................................................................................................4
Operating Range ...........................................................................................................4
Refrigerant Circuit Diagrams .........................................................................................5
Installation Guideline .....................................................................................................6
Sound Data..........................................................................................................................9
Sound Pressure Level ...................................................................................................9
NC Curve .....................................................................................................................10
Engineering & Physical Data ........................................................................................... 11
Performance Data .............................................................................................................13
Calculation Steps................................................................................................................13
Performance Tables............................................................................................................15
Outlines & Dimensions ....................................................................................................17
Wiring Diagrams ...............................................................................................................19
Service & Maintenance ....................................................................................................21
Troubleshooting ...............................................................................................................23
Nomenclature
Nomenclature
Indoor
FV 40 A X VL
Power Supply
VL: 1 phase 60 Hz 220
Model
Production
FV :Floor Standing (Cooling Only)
X: OYLM
Outdoor
R 40 D G X VL 9
Revision
Capacity Production
40: 40,000 Btu/h X: OYLM
1
FV
Indoor Unit
FV60AXVL
FV50AXVL
FV40AXVL
FV30AXVL
NOMENCLATURE
Product Line-Up
X
X
X
X
BRC52A62
Handset
X
X
X
X
Control Panel
X
X
X
X
L208A EC
PCB
L208A AP
X
X
X
X
Hydrophilic (Blue) Fin
Classification
Cap tube
Refrigerant Control
X
X
X
X
W/out Cap tube
X
X
X
X
Washable Saranet Filter Air Purification
Nomenclature
2
3
RR
Nomenclature
Outdoor Unit
R60DGXTL9
R50DGXTL9
R40DGXVL9
R30DGXVL9
NOMENCLATURE
X
X
X
X
Cap Tube
Refrigerant Control
TXV
Hydrophilic (Blue)
X
X
X
X
Hydrophilic (Gold) Fin
Bare Aluminium
X
X
Contactor
X
X
X
High Pressure Switch
Safety Devices
Classification
X
X
X
Low Pressure Switch
X
X
Phase Sequencer
X
X
Scroll
Compressor
X
X Rotary
Drain Elbow Others
Application Information
Application Information
Operating Range
Cooling
Outdoor
DB (°C)
46
43
19
14 19 23 Indoor WB (°C)
4
Application Information
5
Application Information
Installation Guideline
Sharp edges and coil surfaces are potential injury hazard. Avoid from contact with them.
Installation Diagram
6
Application Information
Outdoor Clearance
A B C D
OBSTACLE
OBSTACLE
OBSTACLE
AIR DISCHARGE
AIR INLET
ALL MODELS A B C D
Minimum Distance 300 mm 1000 mm 300 mm 500 mm
Cable Size
FV30AXVL FV40AXVL
Model Unit
R30DGXVL9 R40DGXVL9
Power supply cable size mm2 4.0 4.0
Number of wire 3 3
Interconnection cable size mm2 4.0 4.0
Number of wire 4 4
Recommended fuse A 32 40
FV50AXVL FV60AXVL
Model Unit
R50DGXTL9 R60DGXTL9
Power supply cable size mm2 2.5 4.0
Number of wire 4 4
Interconnection cable size mm2 2.5 4.0
Number of wire 4 4
Recommended fuse A 32 40
7
Application Information
Refrigerant Piping
If the pipe length is too long, both the capacity and the reliability of the unit will decrease. As the number
of bends increases, resistance of the piping system to the refrigerant flow increases and thus lowering the
capacity, as a result the compressor may become defective. Always choose the shortest path and follow the
recommendation as tabulated as below
Additional Charge
The refrigerant is pre-charged in the outdoor unit. If the piping length is less than 7.5m, then additional
charge after vacuuming is not necessary. If the piping length is more than 7.5m, then use the additional
charge (g) per additional 1m length as tabulated:
Note: Installation and maintenance are to be performed only by qualified personnel who
are familiar with local codes and regulations, and experienced with this type of
equipment.
8
Sound Data
Sound Data
Sound Pressure Level
1/1 Octave Sound Pressure (dB, ref 20μPa) Overall Noise
Model Speed
125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz (dBA) Criteria
High 48 47 41 39 35 29 24 44 38
FV30AXVL Med 47 45 39 35 32 26 19 42 35
Low 45 43 36 32 28 20 16 39 33
High 52 50 47 43 41 36 29 49 43
FV40AXVL Med 50 49 44 41 38 32 25 47 40
Low 48 47 42 38 35 29 21 44 37
High 52 51 48 44 42 36 29 50 44
FV50AXVL Med 50 50 46 42 39 33 25 48 41
Low 48 48 45 40 36 30 22 46 40
High 56 54 51 49 47 42 36 54 48
FV60AXVL Med 55 53 50 47 45 40 34 53 46
Low 53 51 48 45 43 37 30 51 44
Microphone
FV30AXVL Indoor
FV40AXVL
FV50AXVL unit
FV60AXVL 1m
9
Sound Data
NC Curve
FV30AXVL
70
Sound pressure level (dB, ref 20μPa)
60
50
FVRN71AXV16
70
30 40
30
20 20
10
10 0
125 250 500 1000 2000 4000 8000
0
125 250 500 1000 2000 4000 8000
FV40AXVL
70
Sound pressure level (dB, ref 20μPa)
60
FVRN100AXV16
70
50
Sound pressure level (dB, ref 20μPa)
60
50
40 40
30
30 20
10
20 0
125 250 500 1000 2000 4000 8000
10
0
125 250 500 1000 2000 4000 8000
10
Sound Data
FV50AXVL
70
Sound pressure level (dB, ref 20μPa)
60
50
40
30
20
10
0
125 250 500 1000 2000 4000 8000
FV60AXVL
70
Sound pressure level (dB, ref 20μPa)
60
50
40
30
20
10
0
125 250 500 1000 2000 4000 8000
11
Engineering & Physical Data
TYPE SIROCCO
FAN
DRIVE DIRECT
TYPE 1 PHASE FIXED SPEED
INDEX OF PROTECTION (IP) 23
INSULATION GRADE F F F F
FAN MOTOR RATED INPUT POWER W 183 301 294 336
RATED RUNNING CURRENT A 0.84 1.36 1.33 1.53
MOTOR OUTPUT W 44 100 140
POLES 8 10 10
MATERIAL COPPER
TUBE
DIAMETER mm 7.00
COIL MATERIAL ALUMINIUM
FIN FACE AREA m2 0.40 0.44
ROW 2 3
TYPE SARANET
AIR QUALITY FILTER
QUANTITY pc 1
CASING COLOUR WHITE
AIR FLOW CFM 1709 4095 3560
SOUND PRESSURE LEVEL dBA 57 61 66
UNIT DIMENSION HEIGHT X WIDTH X DEPTH mm 756 x 855 x 328 852 x 1030 x 400
PACKING DIMENSION HEIGHT X WIDTH X DEPTH mm 799 x 988 x 410 1010 X 1180 x 514
UNIT WEIGHT kg 61 81 95 104
TYPE FLARE VALVE
PIPE
LIQUID mm 9.52 12.70
CONNECTION SIZE
GAS mm 15.88 19.05
TYPE PROPELLER
FAN
DRIVE DIRECT
TYPE INDUCTION
INDEX OF PROTECTION (IP) 24 44
OUTDOOR UNIT
INSULATION GRADE B F
FAN MOTOR RATED INPUT POWER W 171 395 561 620
RATED RUNNING CURRENT A 0.79 1.80 2.68 2.90
MOTOR OUTPUT W 84 380
POLES 6
TYPE ROTARY SCROLL
OIL TYPE ATMOS NM56EP Naphthene L-DRC/B56
OIL AMOUNT cm3 900 900 1700
COMPRESSOR
RATED INPUT POWER (COOLING) W 2646 3314 4145 5154
RATED RUNNING CURRENT (COOLING) A 12.87 15.50 13.76 16.80
LOCKED ROTOR AMP. A 90 101 115 134
MATERIAL COPPER
TUBE
DIAMETER mm 7.00
COIL MATERIAL ALUMINIUM
FIN FACE AREA m2 0.61 0.85 1.00
ROW 2 3
CASING COLOUR IVORY WHITE
ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151 (NON-DUCTED UNIT) OR ISO 13253 (DUCTED UNIT).
COOLING
INDOOR: 27°C DB / 19°C WB
OUTDOOR: 35°C DB / 24°C WB
11
Engineering & Physical Data
Safety Device
R22
INDOOR FV30AXVL FV40AXVL
MODEL
OUTDOOR R40DGXVL9 R40DGXVL9
TYPE N/A NC
HIGH PRESSURE
OPEN kPa / psi N/A 2937/426
SWITCH
CLOSE kPa / psi N/A 2413/350
TYPE N/A NC
SAFETY LOW PRESSURE
DEVICE OPEN kPa / psi N/A 1241/18
SWITCH
CLOSE kPa / psi N/A 1931/28
PHASE SEQUENCER N/A N/A
DISCHARGE THERMOSTAT
˚C N/A N/A
SETTING
ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
12
Performance Data
Performance Data
Calculation Steps
Interpolation method can be used to get the total Solution:
cooling capacity, TC and sensible cooling capacity, Based on the Performance Table,
SC and power input, PI at those temperatures which
1. Refer to the Indoor DB column,
are not stated out in the table. Extrapolation method
- 25°C is located between 24°C & 27°C
is not allowed to be used.
for 16°C WB.
Example: - 25°C is located between 24°C & 27°C
for 19°C WB.
Model: FV40AXVL - R40DGXVL9 - Thus, Interpolation needs to be applied.
Indoor Condition: 25°C DB, 17°C WB
Outdoor Condition: 37°C DB 2. Refer to the Indoor WB column,
Fan Speed: High - 17°C is located between 16°C & 19°C
for 25°C DB.
- Thus, Interpolation needs to be applied.
3. Refer to the Outdoor DB column,
- 37°C is located between 35°C & 40°C.
- Thus, Interpolation needs to be applied.
Details of Calculation:
1st Step: By Interpolation Method
To obtain the TC, SC & PI for 25°C – 24°C x1 – 9.60kW
=
27°C – 24°C 9.88kW – 9.60kW
(a) Indoor Condition: 25°C DB, 16°C WB
Outdoor Condition: 35°C DB x1 = 9.69kW
Outdoor temperature Similarly,
EWB EDB 35°C
y1 = 9.20kW
TC SC PI
z1 = 3.95kW
13
Performance Data
Repeat the same process for (c) & (d) in 1st Step
3rd Step:
To obtain the TC, SC & PI for
(a) Indoor Condition: 25°C DB, 17°C WB
Outdoor Condition: 37°C DB
Outdoor temperature
EWB EDB 35°C 37°C 40°C
TC SC PI TC SC PI TC SC PI
14
Performance Data
Performance Tables
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
15
Performance Data
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
16
Performance Data
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
17
Performance Data
Notes:
1. Ratings shown are net capacities.
2. shows nominal capacities.
3. Direct interpolation is permissible. Do not extrapolate.
4. Unit is able to operate at ambient from 19°C to 46°C DB without pressure trip.
18
Outlines & Dimensions
Dimension
A B C D E F G H I J K L
Model
FV30AXVL 514 254 1850 676 859 600 270 242 73 77 115 34
FV40/50/60AXVL 514 254 1850 676 859 600 350 322 73 77 115 34
Note: Dimension in mm
17
Outlines & Dimensions
Outdoor Unit
Model: R30DGXVL9
L K L
N
M
Q
N
C
A
G H
F
O D
E
B
S
R
I J
P
Dimension
A B C D E F G H I J K L M N O P Q R S
Model
R30DGXVL9 855 730 328 520 179 46 93 149 101 113 603 126 164 15 34 23 362 73 75
Note: Dimension in mm
J I J
N
M
N
A O C
K D
MADE IN MALAYSIA
B
Dimension
A B C D E F G H I J K L M N O
Model
R40DGXVL9/
1030 826 400 695 57 72 90 40 746 142 60 26 448 22 28
R50/60DGXTL9
Note: Dimension in mm
18
Wiring Diagrams
Wiring Diagrams
Cooling Only
Indoor Unit Outdoor Unit
Model: FV30AXVL Model: R30DGXVL9
19
Wiring Diagrams
20
Wiring Diagrams
21
Service & Maintenance
• Don’t touch the metal parts of the indoor unit. It may cause an injury.
• When removing or attaching the front panel, use a robust and stable stool and watch your steps carefully.
• When removing or attaching the front panel, support the panel securely with hand to prevent from it falling.
• For cleansing, do no use hot water above 40°C, benzene, gasoline, thinner, nor other volatile oils, polishing
compound, scrubbing brushes, nor other hand stuff.
• After cleaning, make sure that the front panel is securely fixed.
21
Service & Maintenance
The design of the RR outdoor series allows servicing to be carried out readily and easily. The removal of the
top/front and back panel make almost every part accessible.
Under normal circumstances, these outdoor units only require a check and cleaning of air intake coil surface
once quarterly. However, if a unit is installed in areas subjected to much oil mist and dust, the coils must be
regularly cleaned by qualified Air Conditioner Service Technicians to ensure sufficient heat exchange and
proper operation. Otherwise, the systems life span may be shortened.
Do not charge OXYGEN, ACETYLENE OR OTHER FLAMMABLE and poisonous gases into
the unit when performing a leakage test or an air tight test. These gases could cause severe
explosion and damage if expose to high temperature and pressure.
22
Troubleshooting
Troubleshooting
Fault Diagnosis
Event Actions
Room Sensor Open or Short Blink E1
Indoor Coil Sensor Open Blink E2
Compressor Overload / Indoor Coil Sensor Short Blink E4
Gas Leak Blink E5
Phase Sequencer
The unit with Scroll Compressor only can rotate in one direction. For this reason, a protective device (phase
sequencer) is fitted to prevent incorrect wiring of the electrical phases. When the three phases are not
connected correctly, the phase sequencer operates, and the unit will not start.
23
Troubleshooting
24
Troubleshooting
Diagnostic Guidelines
A little high
Probable cause
A little low
Too high
Too low
Circuit Normal
High side • 1. Overcharged with refrigerant.
Low side • 2. Non-condensable gases in refrigerant circuit (e.g. air).
3. Obstructed air-intake / discharge.
4. Hot air short circuiting in outdoor unit.
High side • 1. Poor compression /no compression (compressor
Low side • defective)
2. Reversing valve leaking.
High side • 1. Undercharged with refrigerant.
Low side • 2. Refrigerant leakage.
3. Air filter clogged / dirty (indoor unit).
4. Indoor fan locked / seized.
High side • 1. Outdoor fan blocked (cooling).
Low side • 2. Outdoor coil dirty (cooling).
3. Non-condensable gases in refrigerant circuit (e.g. air).
High side • 1. Air intake temperature of indoor unit too high.
Low side •
25